Iron casting machining clamp with pressure detection function

By designing cast iron parts processing fixtures with base, working grooves, shock absorbers, extrusion plates, protective pads and pressure monitoring devices, the problems of unstable clamping of fixtures when dealing with small cast iron parts and damage to the device when large cast iron parts are damaged, achieving more stable and convenient cast iron parts processing.

CN222609324UActive Publication Date: 2025-03-14GUANGDONG XUGANG METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420938709.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing cast iron parts processing fixture with pressure detection function is unstable when handling small cast iron parts, and it is easy to slide the cast iron parts upwards when extruded and fixed, and the device is easily damaged when cast iron parts of a larger volume weight.

Method used

A cast iron piece processing fixture including a base, working groove, shock absorber, extrusion plate, protective pad and pressure monitoring device is designed. There are working grooves and shock absorbers in the base to buffer shocks, extrusion plates and auxiliary clamps are used to prevent cast iron parts from slipping out, protective pads are used to reduce collisions, and pressure monitoring devices are used to detect clamping pressure.

Benefits of technology

The device can effectively prevent small cast iron parts from sliding out, increase the bearing capacity of large cast iron parts, extend the service life of the device, and improve the stability and convenience of the fixture.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222609324U_ABST
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Abstract

The utility model discloses an iron casting machining clamp with a pressure detection function, which comprises a base, a working groove is formed in the base, a shock absorber is fixedly connected to the inner bottom wall of the working groove, a working plate is fixedly connected to the top of the shock absorber, and the iron casting machining clamp is suitable for preventing the iron casting from damaging the surface of the machining clamp; the extrusion plate is suitable for assisting in preventing the iron castings in different shapes from sliding out; the base, the working grooves, the shock absorbers, the threaded grooves, the rotating bolts, the extrusion plates and the auxiliary clamping plates are used in cooperation, so that the device can buffer the placed iron castings, damage to the interior and the surface of the device due to large impulsive force is avoided, the service life of the device is prolonged, and the production cost is reduced. And meanwhile, the device extrudes and fixes the iron casting by means of a working mode of pushing by rotating a bolt, and an auxiliary clamping plate is additionally arranged above the device, so that the situation that the iron casting is extruded and slides out upwards to derail can be prevented, and the practicability and the stability of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps, in particular to a cast iron processing clamp with a pressure detection function. Background Art

[0002] A fixture is a device used to fix the object to be processed in the mechanical manufacturing process so that it occupies the correct position for construction or inspection. It is also called a clamp. In a broad sense, any device used to quickly, conveniently and safely install the workpiece in any process can be called a fixture. Cast iron parts are objects cast with molten iron. The fixture can clamp the cast iron parts, stabilizing the cast iron parts while facilitating other processing of the cast iron parts.

[0003] The defects of a cast iron processing fixture with a pressure detection function in the prior art are: Patent document CN219504614U discloses that "the utility model belongs to the field of fixtures, and specifically provides a cast iron processing fixture with a pressure detection function. During installation, the gap can be used for snap-on installation, so that the cast iron processing fixture with a pressure detection function is not easy to loosen, and can be firmly placed on the workbench for clamping operations. The pressure between the cast iron part to be processed and the first limit block is sensed by the pressure sensing part, and the telescopic motor is controlled, so that the clamping plate clamps the cast iron part to be processed. The cast iron processing fixture with a pressure detection function can be adapted to cast iron parts to be processed of different sizes, and fast clamping can be achieved. At the same time, no manual operation is required for multiple clamping. The load-bearing block can effectively bear the weight of the clamping part and the cast iron part to be processed. The support block can further support the clamping part, thereby improving the load-bearing capacity of the cast iron processing fixture with a pressure detection function."

[0004] However, although the above device can clamp and weigh the cast iron parts when in use, it is unable to fix the small cast iron parts due to the limitations of the clamping plate and the telescopic device when in use. In addition, the cast iron parts sometimes have different shapes, and fixing them on one side alone is likely to cause the cast iron parts to slide upward during squeezing and fixation, making them unable to be fixed. At the same time, cast iron parts are generally heavy in size. When encountering large and heavy cast iron parts, the base of the device is easily damaged. Therefore, the device still has certain shortcomings and needs further improvement. Utility Model Content

[0005] The purpose of the utility model is to provide a cast iron processing fixture with a pressure detection function to solve the problem that the telescopic limiting device proposed in the above background technology cannot clamp smaller cast iron parts well and easily causes the cast iron parts to slide out from the top during the extrusion clamping process.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution, a cast iron processing fixture with pressure detection function, comprising:

[0007] A base, wherein a working groove is provided inside the base, a shock absorber is fixedly connected to the inner bottom wall of the working groove, and a working plate is fixedly connected to the top of the shock absorber, which is suitable for preventing the cast iron from damaging the surface of the processing fixture;

[0008] An extrusion plate, which is arranged on the top of the base and is suitable for assisting in preventing cast iron parts of different shapes from sliding out;

[0009] A protective pad, which is located inside the base and is suitable for protecting the surface of the device to reduce the collision of the cast iron parts;

[0010] The right side of the top of the base is fixedly connected to a limiting block, and a pressure monitoring device is arranged inside the limiting block.

[0011] As an optional technical solution, a fixed block is fixedly connected to the left side of the top of the base, a threaded groove is opened on the surface of the fixed block, a rotating bolt is threadedly connected to the inner thread of the threaded groove, and one end of the rotating bolt is fixedly connected to a rotating handle.

[0012] As an optional technical solution, a rotating sleeve is fixedly connected to the back side of the extrusion plate, and the other end of the rotating bolt rotates inside the rotating sleeve.

[0013] As an optional technical solution, a sliding block is fixedly connected to the bottom of the extrusion plate, a miniature silent sliding wheel is fixedly connected to the bottom of the sliding block, sliding grooves are opened on both sides of the top of the base, and the miniature silent sliding wheel slides inside the sliding grooves.

[0014] As an optional technical solution, a storage groove is opened inside the extrusion plate, and two electric telescopic rods are fixedly connected to the inner bottom wall of the storage groove. The output end of the electric telescopic rod is fixedly connected to an auxiliary card plate, and the protective pad is fixedly connected to the surface of the working plate, the limit block, the extrusion plate and the auxiliary card plate.

[0015] As an optional technical solution, lifting handles are fixedly connected to both sides of the base, a control panel is provided on the surface of the extrusion plate, and the pressure monitoring device and the electric telescopic rod are electrically connected to the control panel.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] 1. The combination of the base, working groove, shock absorber, threaded groove, rotating bolt, extrusion plate and auxiliary clamping plate provided by the utility model enables the device to buffer the placed cast iron parts, thereby avoiding damage to the inside and surface of the device by a large impact force, and extending the service life of the device. At the same time, the device uses the working mode of rotating bolts to extrude and fix the cast iron parts, and an auxiliary clamping plate is added on the top, so as to prevent the cast iron parts from being squeezed and sliding upward to derail, thereby increasing the practicality and stability of the device.

[0018] 2. The combination of the base, micro silent sliding wheel, sliding groove, protective pad and lifting handle provided by the utility model enables the device to slide more smoothly, avoids the jamming of the extrusion plate during sliding or damage to the inside of the sliding groove due to long-term use, increases the longevity and durability of the device, and at the same time, the staff can also use the lifting handle to more conveniently move the device to work, increasing the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the rotating structure of the utility model;

[0022] Figure 4 It is a partial structural schematic diagram of the extruded plate of the utility model.

[0023] In the figure: 1. Base; 2. Working groove; 3. Shock absorber; 4. Working plate; 5. Limit block; 6. Pressure monitoring device; 7. Fixed block; 8. Threaded groove; 9. Turning bolt; 10. Turning handle; 11. Extrusion plate; 12. Turning sleeve; 13. Sliding block; 14. Micro silent sliding wheel; 15. Sliding groove; 16. Storage groove; 17. Electric telescopic rod; 18. Auxiliary card plate; 19. Protection pad; 20. Lifting handle; 21. Control panel. DETAILED DESCRIPTION

[0024] Embodiment 1:

[0025] See also Figure 1 and Figure 4A cast iron processing fixture with a pressure detection function includes a base 1, which is used to support the device for clamping and reinforcing work. A working groove 2 is opened inside the base 1, and the working groove 2 is convenient for the installation of a shock absorber 3. The inner bottom wall of the working groove 2 is fixedly connected with a shock absorber 3. As an existing technology, the shock absorber 3 can relieve and assist in supporting the pressure of the cast iron part, thereby avoiding the situation where the cast iron block is directly smashed down when it is unstable to take and cause damage to the surface of the device. The top of the shock absorber 3 is fixedly connected with a working plate 4, which is used to support and place The cast iron parts are clamped and fixed, which is suitable for preventing the cast iron parts from damaging the surface of the processing fixture; the extrusion plate 11, the extrusion plate 11 is arranged on the top of the base 1, and the extrusion plate 11 slides and moves to squeeze and fix the two sides of the cast iron parts, which is suitable for assisting in preventing cast iron parts of different shapes from sliding out; the protection pad 19, the protection pad 19 is located inside the base 1, and the protection pad 19 is an existing technology and is made of rubber material to reduce the impact of the cast iron parts on the surface of the device, making the device more durable, suitable for protecting the surface of the device and reducing the impact of the cast iron parts.

[0026] As an optional technical solution, a limit block 5 is fixedly connected to the right side of the top of the base 1. The limit block 5 is used to assist in the clamping and fixing of the cast iron part and to facilitate the installation of the pressure monitoring device 6. A pressure monitoring device 6 is arranged inside the limit block 5. The pressure monitoring device 6 is an existing technology for performing pressure detection on the cast iron part.

[0027] As an optional technical solution, a fixed block 7 is fixedly connected to the left side of the top of the base 1. The fixed block 7 is used to assist in supporting the use of the mobile device. A threaded groove 8 is opened on the surface of the fixed block 7. The threaded groove 8 facilitates the use of a rotating bolt 9 so that it can be used for the purpose of lateral displacement. The internal thread of the threaded groove 8 is connected to a rotating bolt 9. The rotating bolt 9 rotates in the threaded groove 8 to push the extrusion plate 11 to slide forward. One end of the rotating bolt 9 is fixedly connected to a rotating handle 10. The rotating handle 10 is convenient for the staff to grasp and rotate, thereby driving the rotating bolt 9 to rotate in the threaded groove 8.

[0028] As an optional technical solution, a rotating sleeve 12 is fixedly connected to the back side of the extrusion plate 11, and the other end of the rotating bolt 9 rotates inside the rotating sleeve 12. In order to prevent the rotating bolt 9 from driving the extrusion plate 11 to rotate, the rotating sleeve 12 is provided so that the rotating bolt can only rotate inside the rotating sleeve 12 without affecting the lateral movement of the extrusion plate 11.

[0029] As an optional technical solution, a sliding block 13 is fixedly connected to the bottom of the extrusion plate 11. The sliding block 13 facilitates the extrusion plate 11 to be embedded in the interior of the base 1, thereby preventing the sliding rail or inconvenience in movement. A miniature silent sliding wheel 14 is fixedly connected to the bottom of the sliding block 13. As an existing technology, the miniature silent sliding wheel 14 can enable the extrusion plate 11 to slide more smoothly in the sliding groove 15 to avoid jamming, and at the same time reduce the noise of the device when it is used. Sliding grooves 15 are opened on both sides of the top of the base 1, and the miniature silent sliding wheel 14 slides in the sliding grooves 15. The sliding grooves 15 facilitate the miniature silent sliding wheel 14 to slide inside, thereby assisting the extrusion plate 11 to move more smoothly.

[0030] When the device is used to process and clamp cast iron parts, first place the cast iron block on top of the working plate 4, and the shock absorber 3 will alleviate part of the impact force, while protecting the cast iron part to be stable on the working plate 4 and not slipping off the working plate 4, then turn on the pressure monitoring device 6, and at the same time the staff holds the rotating handle 10, so that the surface of the rotating bolt 9 rotates and displaces inside the threaded groove 8, and at the same time one end of the bolt 9 rotates inside the rotating sleeve 12, so that the rotating bolt 9 can push the extrusion plate 11 to displace and extrude in the direction of the limit block 5 and the pressure monitoring device 6, finally, while being able to fix and clamp the cast iron part in the left and right directions, pressure detection can also be performed.

[0031] Embodiment 2:

[0032] See also Figure 1 and Figure 2 , including a storage groove 16 opened inside the extrusion plate 11, the storage groove 16 is used to install the electric telescopic rod 17, the inner bottom wall of the storage groove 16 is fixedly connected with two electric telescopic rods 17, the electric telescopic rod 17 is an existing technology, which can push the auxiliary card plate 18 to move up and down, so as to fix the cast iron parts of different sizes and heights, the output end of the electric telescopic rod 17 is fixedly connected with the auxiliary card plate 18, the auxiliary card plate 18 can limit the upper part of the fixed cast iron part, so as to prevent the appearance of the slide rail, and the protection pad 19 is fixedly connected to the surface of the working plate 4, the limit block 5, the extrusion plate 11 and the auxiliary card plate 18.

[0033] As an optional technical solution, lifting handles 20 are fixedly connected to both sides of the base 1, and the lifting handles 20 are convenient for workers to carry the device for mobile work. A control panel 21 is provided on the surface of the extrusion plate 11, and the pressure monitoring device 6 and the electric telescopic rod 17 are electrically connected to the control panel 21. The control panel 21 can control the use of the device.

[0034] When the device is used to process and clamp cast iron parts, the electric telescopic rod 17 is turned on, so that the electric telescopic rod 17 can push the auxiliary clamping plate 18 to move up and down, and then limit the upper part of the cast iron part, so that the clamped cast iron block can be clamped and fixed from three directions to prevent the cast iron part from falling off. At the same time, the staff can grasp the lifting handle 20 to move the device for displacement and placement.

[0035] Working principle: first place the cast iron block on the working plate 4, the shock absorber 3 buffers and supports part of the gravity of the cast iron block, then turn on the electric telescopic rod 17, so that the auxiliary clamping plate 18 can limit the top of the cast iron part, and then turn the rotating handle 10, so that the rotating bolt 9 can rotate and move laterally in the threaded groove 8, and at the same time, the rotating bolt 9 rotates inside the rotating sleeve 12 and pushes the extrusion plate 11 to move toward the limit block 5, and the miniature silent sliding wheel 14 moves inside the sliding groove 15 to assist the movement of the extrusion plate 11, and turn on the pressure monitoring device 6 so that pressure detection can be performed during the extrusion and clamping process.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A cast iron processing fixture with pressure detection function, comprising: The base (1) is characterized in that: a working groove (2) is provided inside the base (1), a shock absorber (3) is fixedly connected to the inner bottom wall of the working groove (2), and a working plate (4) is fixedly connected to the top of the shock absorber (3), which is suitable for preventing the cast iron from damaging the surface of the processing fixture; an extrusion plate (11), the extrusion plate (11) is arranged on the top of the base (1), and is suitable for assisting in preventing cast iron parts of different shapes from sliding out; a protection pad (19), the protection pad (19) is located inside the base (1), and is suitable for protecting the surface of the device and reducing the collision of the cast iron parts; a limit block (5) is fixedly connected to the right side of the top of the base (1), and a pressure monitoring device (6) is arranged inside the limit block (5).

2. The cast iron processing fixture with pressure detection function according to claim 1, characterized in that: A fixing block (7) is fixedly connected to the left side of the top of the base (1); a threaded groove (8) is provided on the surface of the fixing block (7); a rotating bolt (9) is threadedly connected to the inside of the threaded groove (8); and a rotating handle (10) is fixedly connected to one end of the rotating bolt (9).

3. The cast iron processing fixture with pressure detection function according to claim 1, characterized in that: The back side of the extrusion plate (11) is fixedly connected with a rotating sleeve (12), and the other end of the rotating bolt (9) rotates inside the rotating sleeve (12).

4. The cast iron processing fixture with pressure detection function according to claim 1, characterized in that: The bottom of the extrusion plate (11) is fixedly connected to a sliding block (13), the bottom of the sliding block (13) is fixedly connected to a micro silent sliding wheel (14), sliding grooves (15) are provided on both sides of the top of the base (1), and the micro silent sliding wheel (14) slides inside the sliding grooves (15).

5. The cast iron processing fixture with pressure detection function according to claim 1, characterized in that: The extrusion plate (11) is provided with a storage groove (16) inside, and the inner bottom wall of the storage groove (16) is fixedly connected to two electric telescopic rods (17), the output end of the electric telescopic rod (17) is fixedly connected to an auxiliary card plate (18), and the protection pad (19) is fixedly connected to the surfaces of the working plate (4), the limit block (5), the extrusion plate (11) and the auxiliary card plate (18).

6. The cast iron processing fixture with pressure detection function according to claim 1, characterized in that: Lifting handles (20) are fixedly connected to both sides of the base (1), a control panel (21) is provided on the surface of the squeezing plate (11), and the pressure monitoring device (6) and the electric telescopic rod (17) are both electrically connected to the control panel (21).

Citation Information

Patent Citations

  • Iron casting machining clamp with pressure detection function

    CN219504614U