EPS foam board cutting machine
By designing an automated EPS foam board cutting machine and wind vacuuming system, safety hazards and environmental pollution problems during cutting EPS foam boards in the prior art are solved, and a safe and efficient cutting process is achieved.
Patent Information
- Application Number
- CN202420608661.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the prior art, when cutting EPS foam boards, staff members need to directly enter the cutting area and get close to the cutting head running at high speed, which poses safety hazards, and the foam debris generated during the cutting process are prone to drift and fall off, polluting the environment.
An EPS foam board cutting machine is designed, using a U-shaped frame and a cutting mechanism. Through the cooperation of components such as drive motor, threaded screw, mobile board, etc., the foam debris generated during the cutting process is sucked in through the wind mechanism and transported to the storage box by using the suction head and air pump.
It enables staff to stay away from the cutting area, avoid safety hazards, and effectively prevent the dissipation and pollution of foam debris, and maintains the cleanliness of the working environment.
Smart Images
Figure CN222609811U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting machines, in particular to an EPS foam board cutting machine. Background Art
[0002] EPS (Expanded Polystyrene) is a lightweight, high-strength foam material with excellent thermal insulation properties. It is widely used in construction, packaging, refrigeration and other fields. With the rapid development of industrialization and urbanization, the demand for EPS foam boards is increasing, so the performance requirements for its processing equipment are also getting higher and higher.
[0003] In the prior art, when EPS foam boards are cut, workers usually rely on holding the foam boards close to the cutting machine to operate. However, this operation method has safety hazards. Since workers need to directly enter the cutting area and have close contact with the high-speed cutting head, once an operating error or equipment failure occurs, it is very easy to cause injuries to the workers. This not only increases the safety hazards of the workers, but also makes their personal safety unable to be fully guaranteed. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when EPS foam boards are cut, workers usually rely on holding the foam boards close to the cutting machine to operate. However, this operation method has safety hazards. Since the workers need to directly enter the cutting area and have close contact with the high-speed cutting head, once an operating error or equipment failure occurs, it is very easy to cause injuries to the workers, which not only increases the safety hazards of the workers, but also makes it impossible for their personal safety to be fully guaranteed. Therefore, an EPS foam board cutting machine is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an EPS foam board cutting machine, comprising a U-shaped frame, a cutting mechanism is arranged on the outer surface of the U-shaped frame, a wind mechanism is arranged on the outer surface of the U-shaped frame, the cutting mechanism comprises a driving motor, two mounting plates and two placing plates, the output end of the driving motor slides through the outer surface of the U-shaped frame and extends to one side, the output end of the driving motor is fixedly connected with a threaded screw, the outer surface of the threaded screw is threadedly connected with a moving plate, two limit rods are slidably connected to the inner walls on both sides of the moving plate, a rocker is arranged on the top of the moving plate, the bottom of the rocker is fixedly connected with a threaded rod, and the outer surface of the threaded rod is threadedly connected with a sliding plate.
[0006] Preferably, a cutting machine is fixedly connected to the outer surface of the sliding plate, the outer surface of the sliding plate is slidably connected to the inner surface wall of the movable plate, and the outer surfaces of the two placement plates are fixedly connected to the inner surface wall of the U-shaped frame.
[0007] Preferably, two cylinders are provided on the top of the two mounting plates, and the telescopic ends of the two cylinders slide through the tops of the two mounting plates.
[0008] Preferably, the telescopic ends of the two cylinders are fixedly connected to two pressing plates, and the outer surfaces of the two pressing plates are fixedly connected to the inner surface wall of the U-shaped frame.
[0009] Preferably, the wind power mechanism comprises a fixing plate, a plurality of air suction heads are arranged at the bottom of the fixing plate, and an air pump is arranged at a position near the center of the top of the fixing plate.
[0010] Preferably, the outer surface of the air pump is fixedly connected to a suction pipe, and the bottom of the suction pipe is fixedly connected to a storage box.
[0011] Preferably, the outer surface of the storage box is fixedly mounted to the outer surface of the U-shaped frame, the bottom of the U-shaped frame near the four corners is fixedly connected to a plurality of support columns, and the bottom of the fixed plate is fixedly connected to the top of the U-shaped frame near the two side edges.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, with the coordinated use of the driving motor, the threaded screw, the moving plate, the limit rod, the rocker, the threaded rod, the sliding plate, the mounting plate, the cylinder and the pressing plate, the staff only needs to put the foam board on the placement plate and then start the motor to complete the cutting of the foam board. During the operation, the staff can stay away from the cutting area and do not need to directly contact the cutting machine, thus abandoning the traditional manual cutting method, thereby reducing the safety hazards caused by manual operation and ensuring personal safety.
[0014] 2. In the utility model, with the coordinated use of the fixed plate, the suction head and the air pump, the foam debris generated during the cutting operation can be quickly and effectively sucked in, and directly transported to the inside of the storage box through the suction pipe, thereby effectively preventing the debris generated during the cutting process of the foam board from scattering and falling, thereby maintaining the cleanliness and hygiene of the working environment, and at the same time, effectively avoiding the potential pollution of the surrounding environment caused by the foam debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of an EPS foam board cutting machine is proposed for the utility model;
[0016] Figure 2 A schematic diagram of a partial cutting mechanism of an EPS foam board cutting machine is provided for the utility model;
[0017] Figure 3A schematic diagram of another part of the cutting mechanism of an EPS foam board cutting machine proposed by the utility model;
[0018] Figure 4 The utility model provides a schematic diagram of a wind mechanism of an EPS foam board cutting machine.
[0019] Legend: 1. U-shaped frame; 2. Support column; 3. Cutting mechanism; 301. Driving motor; 302. Threaded screw; 303. Moving plate; 304. Limiting rod; 305. Rocker; 306. Threaded rod; 307. Sliding plate; 308. Cutting machine; 309. Mounting plate; 310. Cylinder; 311. Pressing plate; 312. Placing plate; 4. Wind mechanism; 401. Fixed plate; 402. Suction head; 403. Air pump; 404. Suction pipe; 405. Storage box. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides an EPS foam board cutting machine, including a U-shaped frame 1, a cutting mechanism 3 is arranged on the outer surface of the U-shaped frame 1, a wind mechanism 4 is arranged on the outer surface of the U-shaped frame 1, the cutting mechanism 3 includes a driving motor 301, two mounting plates 309 and two placement plates 312, the output end of the driving motor 301 slides through the outer surface of the U-shaped frame 1 and extends to one side, the output end of the driving motor 301 is fixedly connected with a threaded screw 302, the outer surface of the threaded screw 302 is threadedly connected with a moving plate 303, two limit rods 304 are slidably connected to the inner surface walls on both sides of the moving plate 303, and a rocker 305 is arranged on the top of the moving plate 303. The bottom of the rocker 305 is fixedly connected with a threaded rod 306, the outer surface of the threaded rod 306 is threadedly connected with a sliding plate 307, the outer surface of the sliding plate 307 is fixedly connected with a cutting machine 308, the outer surface of the sliding plate 307 is slidably connected to the inner surface wall of the movable plate 303, the outer surfaces of the two placement plates 312 are fixedly connected to the inner surface wall of the U-shaped frame 1, and two cylinders 310 are arranged on the top of the two mounting plates 309, the telescopic ends of the two cylinders 310 slide through the tops of the two mounting plates 309, and the telescopic ends of the two cylinders 310 are fixedly connected with two pressing plates 311, and the outer surfaces of the two pressing plates 311 are fixedly connected to the inner surface wall of the U-shaped frame 1.
[0023] The effect achieved by the entire embodiment 1 is that when using the device to cut EPS foam boards, the foam boards to be cut are first placed on the two placement plates 312. At this time, the two cylinders 310 on the two mounting plates 309 are started, and their telescopic ends are extended to drive the two pressing plates 311 to press down until the two pressing plates 311 contact the foam boards to firmly fix the foam boards, ensuring that the foam boards will not move or be misplaced during the cutting process. Subsequently, the driving motor 301 on the U-shaped frame 1 is started, and its output end is used to drive the threaded screw 302 to rotate. When the threaded screw 302 rotates, it can drive the moving plate 303 to perform translational movement, and under the action of the two limit rods 304, the moving plate 303 will not deviate during the translational movement, making it more stable. Subsequently, when the moving plate 303 is translated to When the foam board is in front of the surface, the threaded rod 306 is driven to rotate by shaking the joystick 305, so that the sliding plate 307 moves up and down. When the sliding plate 307 moves up and down, the cutting machine 308 can be driven to move up and down, so that the cutting machine 308 can flexibly adapt to foam boards of different quantities and thicknesses. The operator only needs to move the cutting machine 308 up and down by shaking the joystick 305, so as to achieve the cutting of foam boards of different specifications. Under the action of the cutting mechanism 3, the staff only needs to place the foam board on the placement plate 312, and then start the motor to complete the cutting of the foam board. During the operation, the staff can stay away from the cutting area and do not need to directly contact the cutting machine 308, thereby abandoning the traditional manual cutting method, thereby reducing the safety hazards caused by manual operation, and thus ensuring personal safety.
[0024] Embodiment 2, as Figure 1-Figure 4 As shown, the wind mechanism 4 includes a fixed plate 401, a plurality of suction heads 402 are arranged at the bottom of the fixed plate 401, an air pump 403 is arranged near the center of the top of the fixed plate 401, the outer surface of the air pump 403 is fixedly connected with a suction pipe 404, the bottom of the suction pipe 404 is fixedly connected with a storage box 405, the outer surface of the storage box 405 is fixedly installed with the outer surface of the U-shaped frame 1, a plurality of support columns 2 are fixedly connected at the bottom of the U-shaped frame 1 near the four corners, and the bottom of the fixed plate 401 is fixedly connected to the top of the U-shaped frame 1 near the edges on both sides.
[0025] The effect achieved by the entire embodiment 2 is that when EPS foam debris is generated by the cutting operation of the EPS foam board, first, by starting the air pump 403 on the fixed plate 401, the suction force generated by the air pump 403 is used to drive the multiple suction heads 402. At this time, the multiple suction heads 402 can suck in the EPS foam debris generated in the cutting process, and then, through the suction pipe 404, the sucked EPS foam debris is smoothly transported to the inside of the storage box 405, and finally the storage box 405 is opened to carry out subsequent processing of the EPS foam debris. Under the action of the wind mechanism 4, the EPS foam debris generated in the cutting process can be quickly and effectively sucked in, and directly transported to the inside of the storage box 405 through the suction pipe 404, thereby effectively preventing the debris generated in the cutting process of the foam board from scattering and falling, thereby maintaining the cleanliness and hygiene of the working environment, and at the same time, it also effectively avoids the potential pollution of the surrounding environment caused by the EPS foam debris. The support column 2 is mainly used for the support device.
[0026] Working principle: First, place the foam board on the two placement plates 312. At this time, start the two cylinders 310 on the two mounting plates 309 to drive the two pressing plates 311 to press down and firmly fix the foam board. Then, start the driving motor 301 on the U-shaped frame 1 to drive the threaded screw 302 to rotate. When the threaded screw 302 rotates, it can drive the moving plate 303 to move in translation. Under the action of the two limit rods 304, the moving plate 303 will not deviate during the translation. Then, when the moving plate 303 moves in translation in front of the foam board, the rocker 305 is shaken to drive the threaded rod 306 to move. Rotate to make the sliding plate 307 move up and down, and when the sliding plate 307 moves up and down, it can drive the cutting machine 308 to move up and down, so that the cutting machine 308 can flexibly adapt to foam boards of different numbers and thicknesses, and when EPS foam boards are cut to produce EPS foam debris, the air pump 403 on the fixed plate 401 is started, and the suction force generated by the air pump 403 is used to drive the multiple suction heads 402. At this time, the multiple suction heads 402 can suck in the EPS foam debris generated in the cutting process, and then the sucked EPS foam debris is smoothly transported to the inside of the storage box 405 through the suction pipe 404.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An EPS foam board cutting machine, comprising a U-shaped frame (1), characterized in that: The outer surface of the U-shaped frame (1) is provided with a cutting mechanism (3), and the outer surface of the U-shaped frame (1) is provided with a wind mechanism (4); The cutting mechanism (3) comprises a driving motor (301), two mounting plates (309) and two placement plates (312); the output end of the driving motor (301) slides through the outer surface of the U-shaped frame (1) and extends to one side; the output end of the driving motor (301) is fixedly connected to a threaded screw (302); the outer surface of the threaded screw (302) is threadedly connected to a moving plate (303); two limit rods (304) are slidably connected to the inner surface walls on both sides of the moving plate (303); a rocker (305) is provided on the top of the moving plate (303); the bottom of the rocker (305) is fixedly connected to a threaded rod (306); the outer surface of the threaded rod (306) is threadedly connected to a sliding plate (307).
2. The EPS foam board cutting machine according to claim 1, characterized in that: The outer surface of the sliding plate (307) is fixedly connected to a cutting machine (308), the outer surface of the sliding plate (307) is slidably connected to the inner surface wall of the moving plate (303), and the outer surfaces of the two placement plates (312) are fixedly connected to the inner surface wall of the U-shaped frame (1).
3. The EPS foam board cutting machine according to claim 1, characterized in that: Two cylinders (310) are arranged on the top of the two mounting plates (309), and the telescopic ends of the two cylinders (310) slide through the tops of the two mounting plates (309).
4. The EPS foam board cutting machine according to claim 3, characterized in that: The telescopic ends of the two cylinders (310) are fixedly connected to two pressing plates (311), and the outer surfaces of the two pressing plates (311) are fixedly connected to the inner surface wall of the U-shaped frame (1).
5. The EPS foam board cutting machine according to claim 1, characterized in that: The wind power mechanism (4) comprises a fixed plate (401), a plurality of air suction heads (402) are arranged at the bottom of the fixed plate (401), and an air pump (403) is arranged at a position close to the center of the top of the fixed plate (401).
6. The EPS foam board cutting machine according to claim 5, characterized in that: The outer surface of the air pump (403) is fixedly connected to a suction pipe (404), and the bottom of the suction pipe (404) is fixedly connected to a storage box (405).
7. The EPS foam board cutting machine according to claim 6, characterized in that: The outer surface of the storage box (405) is fixedly mounted to the outer surface of the U-shaped frame (1); the bottom of the U-shaped frame (1) near the four corners is fixedly connected to a plurality of support columns (2); the bottom of the fixing plate (401) is fixedly connected to the top of the U-shaped frame (1) near the two side edges.