PS plate drilling device
By designing a PS plate drilling device equipped with a dust collecting cover and a vacuum cleaner, the problem of dust and debris splashing during drilling of PS plates is solved, and production efficiency and work safety are improved.
Patent Information
- Application Number
- CN202421011763.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The dust and debris generated by the PS plate during the drilling process are prone to splash, which increases the working intensity of subsequent cleaning and coating operations and affects production efficiency.
A PS plate drilling device is designed, including a drilling machine, a support frame, an adjustable drilling mechanism and a driving linear drive mechanism. The device is equipped with a drilling assembly with dust removal function and a vacuum cleaner mechanism to collect and remove dust and debris generated during drilling through a dust collecting cover and vacuum cleaner mechanism.
It effectively prevents dust and debris from splashing during drilling, reduces the working intensity of subsequent cleaning and coating operations, and improves the production efficiency of PS boards.
Smart Images

Figure CN222609870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of PS boards, in particular to a PS board drilling device. Background Art
[0002] PS board is a board made of polystyrene as the main raw material, also known as organic board, with the advantages of rigidity, insulation, good printability, etc. Its density is between 1.02 and 1.08, and it is a thermoplastic material. It has high transparency and is mainly used in packaging, container equipment, daily decoration, general electrical appliances, construction and other industries.
[0003] With respect to the above-mentioned related technologies, the inventors found that, according to the needs of different customers, some PS boards need to be drilled at their four corners after production. Due to the material characteristics of the PS board, it is easy to generate dust and debris when subjected to the mechanical force of drilling, and the conventional drilling device does not have a dust and waste collection mechanism, which causes the dust and debris generated by the PS board during drilling to easily splash to other parts of the board surface, thereby increasing the workload of subsequent board surface cleaning and lamination operations, and affecting the production efficiency of the PS board. Utility Model Content
[0004] The main technical problem solved by the utility model is to provide a PS board drilling device, which is convenient for collecting dust and debris generated when drilling holes in the PS board, preventing the dust and debris generated when drilling holes from easily splashing to other parts of the board surface, and reducing the work intensity of subsequent cleaning and laminating operations, while improving the production efficiency of the PS board.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a PS board drilling device, including: a drilling machine and support frames connected on both sides thereof, two adjustable drilling mechanisms are arranged between the support frames, a linear driving mechanism for driving the adjustable drilling mechanisms to move toward or oppositely is connected between the support frames, the adjustable drilling mechanism includes a connecting plate, two drilling assemblies with dust removal functions and a driving assembly for driving the drilling assemblies to move toward or oppositely, three electric push rods are symmetrically installed on the connecting plate, and the extended ends of the three electric push rods are respectively connected to the driving assemblies;
[0006] The drilling assembly comprises a movable mounting plate, a driving machine, a drill bit and a dust collecting cover sleeved on the outer circle of the drill bit, which are arranged in sequence from top to bottom. Connecting blocks are respectively installed on both sides of the dust collecting cover. Limiting rods are respectively penetrated on both sides of the movable mounting plate. The bottom ends of the limiting rods are respectively connected to the connecting blocks. A spring is sleeved on the outer circle of the limiting rod. One end of the spring is connected to the mounting plate, and the other end is connected to the connecting block. A clearance groove is opened on the top of the dust collecting cover. When the drilling assembly moves downward, the bottom of the driving machine is located in the clearance groove and the bottom of the drill bit is located below the bottom of the dust collecting cover.
[0007] It also includes dust suction mechanisms respectively installed on the connecting plates, and the dust suction mechanisms are respectively connected to the inner cavities of the corresponding dust collecting covers.
[0008] By adopting the above technical solution, the linear drive mechanism and the drive assembly adjust the longitudinal distance and the lateral distance of the drill bit to drill holes in PS boards of different sizes. When the electric push rod three-drive drilling assembly moves downward to drill holes, the dust hood is driven downward to contact the PS board. At this time, the bottom of the dust hood is fixed to the PS board, and the drill bit is driven to drill holes under the action of the spring. The generated dust and debris are collected in the dust hood and sucked away in cooperation with the dust suction mechanism, thereby preventing the dust and debris generated during drilling from easily splashing to other parts of the board surface.
[0009] In a preferred example, the utility model can be further configured as follows: the dust suction mechanism includes an exhaust fan and a dust collecting box, the exhaust fan is installed on a connecting plate, two elastic hoses 1 are connected to the exhaust fan, one end of each elastic hose 1 is connected to a corresponding dust collecting hood, an elastic hose 2 is installed on the top of the dust collecting box, one end of each elastic hose 2 is connected to the exhaust fan.
[0010] By adopting the above technical solution, the exhaust fan cooperates with the elastic hose 1 to transfer the negative pressure to the dust hood, and the dust and debris generated during drilling are sucked into the dust box through the elastic hose 2, thereby preventing the dust and debris generated during drilling from easily splashing to other parts of the board surface, and facilitating subsequent recycling and processing.
[0011] In a preferred example, the utility model can be further configured as follows: a limiting mechanism is installed at one end of the drilling machine, and the limiting mechanism includes a mounting seat, a baffle and a telescopic rod assembly that drives the baffle to move, the bottom of the baffle is arranged close to the top of the drilling machine, and the telescopic rod assembly includes an electric push rod and a guide rod connected to both sides of the mounting seat, and one end of the guide rod and the electric push rod are respectively connected to the baffle.
[0012] By adopting the above technical solution, the electric push rod drives the baffle to move, and cooperates with the guide rod to improve the stability of the baffle movement, and at the same time limits the length direction of the PS board to adapt to drilling PS boards of different lengths.
[0013] In a preferred example, the utility model can be further configured as follows: a calibration mechanism is installed on one side of the drilling machine, and the calibration mechanism includes a mounting seat 2 and a mounting seat 3, both of which have L-shaped cross-sections; a plurality of guide wheels are rotatably connected to the inner side of the mounting seat 3, and the bottom of the guide wheel is arranged close to the top of the drilling machine; a telescopic rod assembly 2 is connected to the mounting seat 2, and the telescopic rod assembly 2 includes an electric push rod 2; guide rods 2 are respectively installed on both sides of the mounting seat 2, and one end of the guide rod 2 and the electric push rod 2 are respectively connected to the mounting seat 3.
[0014] By adopting the above technical solution, when the PS board is placed on the drilling machine, its side contacts the guide wheel to adjust the drilling position of the PS board. At the same time, the electric push rod 2 telescopes to drive the mounting seat 3 to move, and cooperates with the guide rod 2 to improve the stability of the movement of the mounting seat 3, thereby being suitable for drilling PS boards of different widths.
[0015] In a preferred example, the utility model can be further configured as follows: the driving assembly includes a U-shaped seat and a bidirectional threaded screw rotatably connected to the inner side thereof, a motor is connected to one side of the U-shaped seat, the output shaft of the motor is connected to one end of the bidirectional threaded screw, the positive thread and the negative thread of the bidirectional threaded screw are respectively threadedly connected to the corresponding movable mounting plate, guide rails are respectively connected to the two sides of the closed end on the inner side of the U-shaped seat, two sliders are respectively connected to the guide rails, the corresponding sliders are respectively connected to the corresponding movable mounting plates, and the top of the limit rod does not contact the U-shaped seat.
[0016] By adopting the above technical solution, the motor drives the bidirectional threaded screw to rotate, so that it drives the slider to move toward or oppositely, and drives the slider to move on the guide rail, thereby improving the movement stability of the mobile mounting plate, thereby adjusting the position distance of the drill bit, and being suitable for drilling PS boards of different widths, thereby improving the universal performance of the device.
[0017] In a preferred example, the utility model can be further configured as follows: the linear drive mechanism includes two symmetrically arranged bidirectional linear modules, and the corresponding slides on the bidirectional linear modules are respectively connected to the corresponding adjustable drilling mechanisms.
[0018] By adopting the above technical solution, the bidirectional linear module drives the adjustable drilling mechanism to move toward or oppositely, and adjusts the distance between the adjustable drilling mechanisms, so as to be suitable for drilling operations on PS boards of different lengths, further improving the universal performance of the device.
[0019] In summary, the utility model includes at least one of the following beneficial technical effects of the PS board drilling device:
[0020] 1. When the electric push rod three-drive drilling assembly moves downward to drill, it drives the dust cover downward to contact the PS board. At this time, the bottom of the dust cover is fixed to the PS board, and the drilling operation of the drill is guaranteed with the cooperation of the spring. The dust and debris generated at this time are concentrated in the dust cover and sucked away with the help of the dust suction mechanism, so as to prevent the dust and debris generated during drilling from easily splashing to other parts of the board surface.
[0021] 2. The motor drives the bidirectional threaded screw to rotate, so that it drives the slider to move toward or oppositely, and adjusts the distance between the drill bits on the X axis. The bidirectional linear module drives the adjustable drilling mechanism to move toward or oppositely, and adjusts the distance between the drill bits on the Y axis to be suitable for drilling operations on PS boards of different lengths and widths, thereby improving the universal performance of the device. In addition, the electric push rod three-drive drilling assembly moves downward synchronously, and can drill holes at the four corners of the PS board at the same time to improve drilling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work, among which:
[0023] Figure 1 It is a structural schematic diagram of the utility model;
[0024] Figure 2 for Figure 1 Sectional view at AA in the middle;
[0025] Figure 3 This is a schematic diagram of the structure of the adjustable drilling mechanism of the utility model;
[0026] Figure 4 for Figure 3 A schematic diagram of the structure of the drilling assembly;
[0027] Figure 5 for Figure 1 Structural diagram of the middle limit mechanism;
[0028] Figure 6 for Figure 1 Schematic diagram of the structure of the calibration mechanism.
[0029] In the figure: 1, drilling machine; 2, support frame; 30, adjustable drilling mechanism; 40, linear drive mechanism; 50, dust suction mechanism; 60, limit mechanism; 70, calibration mechanism;
[0030] 31. Connecting plate; 32. Drilling assembly; 33. Driving assembly; 34. Electric push rod three;
[0031] 41. Bidirectional linear module;
[0032] 51. exhaust fan; 52. dust collecting box; 53. elastic hose 1; 54. elastic hose 2;
[0033] 61. Mounting seat 1; 62. Baffle; 63. Telescopic rod assembly 1;
[0034] 71. Mounting seat 2; 72. Mounting seat 3; 73. Guide wheel; 74. Telescopic rod assembly 2;
[0035] 321, movable mounting plate; 322, driving machine; 323, drill bit; 324, dust collecting cover; 325, connecting block; 326, limiting rod; 327, spring; 328, clearance groove;
[0036] 331, U-shaped seat; 332, bidirectional threaded screw; 333, motor; 334, guide rail; 335, slider;
[0037] 631, electric push rod one; 632, guide rod one;
[0038] 741. Electric push rod 2; 742. Guide rod 2. DETAILED DESCRIPTION
[0039] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0040] It should be noted that these drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0041] Reference Figure 1-6, a PS board drilling device disclosed in the utility model comprises: a drilling machine 1 and support frames 2 connected on both sides thereof, two adjustable drilling mechanisms 30 are arranged between the support frames 2, a linear driving mechanism 40 for driving the adjustable drilling mechanisms 30 to move toward or oppositely is connected between the support frames 2, the adjustable drilling mechanism 30 comprises a connecting plate 31, two drilling assemblies 32 with dust removal function and a driving assembly 33 for driving the drilling assemblies 32 to move toward or oppositely, an electric push rod 34 is symmetrically mounted on the connecting plate 31, and the protruding ends of the electric push rod 34 are respectively connected to the driving assembly 33, and the drilling assembly 32 comprises a movable mounting plate 321, a driving machine 322, a drill bit 323 and a dust collecting cover 32 mounted on the outer circle of the drill bit 323, which are arranged in sequence from top to bottom. 4. Connecting blocks 325 are installed on both sides of the dust hood 324, and limiting rods 326 are respectively penetrated on both sides of the movable mounting plate 321. The bottom ends of the limiting rods 326 are respectively connected to the connecting blocks 325. A spring 327 is sleeved on the outer circle of the limiting rod 326. One end of the spring 327 is connected to the mounting plate, and the other end is connected to the connecting block 325. A clearance groove 328 is opened on the top of the dust hood 324. When the drilling assembly 32 moves downward, the bottom of the driving machine 322 is located in the clearance groove 328 and the bottom of the drill bit 323 is located below the bottom of the dust hood 324. It also includes dust suction mechanisms 50 respectively installed on the connecting plates 31. The dust suction mechanisms 50 are respectively connected to the inner cavities of the corresponding dust hoods 324. The dust suction mechanism 50 includes an exhaust fan 51 and a dust collecting box 5 2. The exhaust fan 51 is installed on the connecting plate 31. Two elastic hoses 53 are connected to the exhaust fan 51. One end of the elastic hose 53 is connected to the corresponding dust cover 324. An elastic hose 2 54 is installed on the top of the dust box 52. One end of the elastic hose 2 54 is connected to the exhaust fan 51. A clearance is provided at intervals on the top of the drilling machine 1 to prevent the drill bit 323 from being worn when drilling holes and to increase the service life of the parts. A rubber ring can be provided at the bottom of the dust cover 324 to increase the friction between the two when the dust cover 324 contacts the PS board downward to prevent shaking. The elastic hose 1 53 and the elastic hose 2 54 are both bellows. When the PS board is placed at the corresponding position on the drilling machine 1, the linear drive mechanism 40 and the drive assembly 33 adjust the drilling The position of the drill head 323 is determined, and the electric push rod 34 drives the drill bit 323 to move downward, while driving the bottom of the dust cover 324 to contact the surface of the PS board. At this time, the PS board is under the pressure of the spring 327, and the bottom of the dust cover 324 presses it tightly, ensuring that the drill bit 323 can stably perform the drilling operation. At the same time, during the drilling process, the dust and debris generated are concentrated in the dust cover 324. At this time, the exhaust fan 51 cooperates with the elastic hose 1 53 to transfer the negative pressure to the dust cover 324, and then the dust and debris are sucked into the dust box 52 through the elastic hose 2 54, thereby preventing the dust and debris generated during drilling from easily splashing to other parts of the board surface. In addition, the elastic hose 1 53 is arranged close to the bottom end of the dust cover 324, which can better remove the dust and debris during drilling.
[0042] A limit mechanism 60 is installed at one end of the drilling machine 1. The limit mechanism 60 includes a mounting seat 61, a baffle 62 and a telescopic rod assembly 63 for driving the baffle 62 to move. The bottom of the baffle 62 is arranged near the top of the drilling machine 1. The telescopic rod assembly 63 includes an electric push rod 631 and a guide rod 632 connected to both sides of the mounting seat 61. One end of the guide rod 632 and the electric push rod 631 are respectively connected to the baffle 62. A calibration mechanism 70 is installed on one side of the drilling machine 1. The calibration mechanism 70 includes a mounting seat 2 71 and a mounting seat 3 72 both of which have L-shaped cross-sections. The inner side of the mounting seat 3 72 is rotatably connected to a plurality of guide wheels 73. The bottom of the guide wheel 73 is arranged near the top of the drilling machine 1. The mounting seat 2 71 is connected to the telescopic rod assembly 71. 4. The telescopic rod assembly 2 74 includes an electric push rod 2 741. Guide rods 2 742 are respectively installed on both sides of the mounting seat 2 71. One end of the guide rod 2 742 and the electric push rod 2 741 are respectively connected to the mounting seat 3 72; the distance between the bottom of the baffle 62 and the guide wheel 73 and the top of the drilling machine 1 is 0.05-0.15mm. Through the external PLC and other related systems, the electric push rod 1 631 drives the baffle 62 to move, and the length direction of the PS board is limited. At the same time, the electric push rod 2 741 is telescopically driven to move the mounting seat 3 72 to change the position of the guide wheel 73 to be suitable for drilling PS boards of different lengths and widths. When the PS board is placed on the drilling machine 1, its side is in contact with the guide wheel 73, and its edge is effectively aligned and calibrated.
[0043] The linear drive mechanism 40 includes two symmetrically arranged bidirectional linear modules 41, the corresponding slides on the bidirectional linear modules 41 are respectively connected to the corresponding adjustable drilling mechanisms 30, the drive assembly 33 includes a U-shaped seat 331 and a bidirectional threaded screw 332 rotatably connected to the inner side thereof, a motor 333 is connected to one side of the U-shaped seat 331, the output shaft of the motor 333 is connected to one end of the bidirectional threaded screw 332, the positive thread and the negative thread of the bidirectional threaded screw 332 are respectively threadedly connected to the corresponding movable mounting plate 321, and the two sides of the closed end inside the U-shaped seat 331 are respectively connected to guide rails 334, and the guide rails 334 are divided into Two sliders 335 are separately connected, and the corresponding sliders 335 are respectively connected to the corresponding movable mounting plates 321, and the top of the limit rod 326 does not contact the U-shaped seat 331; the motor 333 adopts a servo motor, and the motor 333 drives the bidirectional threaded screw 332 to rotate, so that it drives the movable mounting plate 321 to move toward or oppositely, and adjusts the distance between the drill bit 323 and the X-axis, and the bidirectional linear module 41 drives the adjustable drilling mechanism 30 to move toward or oppositely, and adjusts the distance between the drill bit 323 and the Y-axis, so that the overall device is suitable for drilling operations on PS boards of different lengths and widths, thereby improving the universal performance of the device.
[0044] The implementation principle of this embodiment is as follows: when in use, the baffle plate 62 and the guide wheel 73 are adjusted to the corresponding positions by extending and retracting the electric push rod 1 631 and the electric push rod 2 741, and the adjustable drilling mechanism 30 is driven to move toward or oppositely through the bidirectional linear module 41, and the motor 333 drives the bidirectional threaded screw 332 to rotate, so that it drives the movable mounting plate 321 to move toward or oppositely, and the parameters of the required drilling are adjusted as a whole to adapt to the PS board of the corresponding size for drilling. Then the staff places the PS board on the drilling machine 1, and the side of the PS board contacts the guide wheel 73, and its end is limited by the baffle plate 62, which is effective. Calibrate the drilling position of the PS board, then the electric push rod three 34 drives the drill bit 323 to move downward, and at the same time drives the bottom of the dust cover 324 to contact the surface of the PS board. At this time, the PS board is under the pressure of the spring 327, and the bottom of the dust cover 324 presses it to ensure that the drill bit 323 can perform the drilling operation stably, and the dust and debris generated during drilling are concentrated in the dust cover 324. At this time, the exhaust fan 51 cooperates with the elastic hose one 53 to transfer the negative pressure to the dust cover 324, and then the dust and debris are sucked into the dust box 52 through the elastic hose two 54, so as to prevent the dust and debris generated during drilling from easily splashing to other parts of the board surface.
[0045] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A PS board drilling device, comprising: A drilling machine (1) and support frames (2) connected on both sides thereof, two adjustable drilling mechanisms (30) are arranged between the support frames (2), and a linear drive mechanism (40) is connected between the support frames (2) for driving the adjustable drilling mechanisms (30) to move toward or oppositely, characterized in that the adjustable drilling mechanism (30) comprises a connecting plate (31), two drilling assemblies (32) with a dust removal function, and a drive assembly (33) for driving the drilling assemblies (32) to move toward or oppositely, and electric push rods (34) are symmetrically mounted on the connecting plate (31), and the protruding ends of the electric push rods (34) are respectively connected to the drive assemblies (33); The drilling assembly (32) comprises a movable mounting plate (321), a driving machine (322), a drill bit (323) and a dust collecting cover (324) which are arranged in sequence from top to bottom. Connecting blocks (325) are respectively installed on both sides of the dust collecting cover (324). Limiting rods (326) are respectively penetrated on both sides of the movable mounting plate (321). The bottom ends of the limiting rods (326) are respectively connected to the connecting blocks (325). A spring (327) is sleeved on the outer circle of the limit rod (326), one end of the spring (327) is connected to the mounting plate, and the other end is connected to the connecting block (325); a clearance groove (328) is provided on the top of the dust collecting cover (324); when the drilling assembly (32) moves downward, the bottom of the driving machine (322) is located in the clearance groove (328) and the bottom of the drill bit (323) is located below the bottom of the dust collecting cover (324); It also includes dust suction mechanisms (50) respectively mounted on the connecting plates (31), and the dust suction mechanisms (50) are respectively connected to the inner cavities of the corresponding dust collecting hoods (324).
2. A PS board drilling device according to claim 1, characterized in that: The dust collection mechanism (50) comprises an exhaust fan (51) and a dust collection box (52). The exhaust fan (51) is mounted on a connecting plate (31). Two elastic hoses (53) are connected to the exhaust fan (51). One end of each of the elastic hoses (53) is connected to a corresponding dust collection cover (324). An elastic hose (54) is mounted on the top of the dust collection box (52). One end of each of the elastic hoses (54) is connected to the exhaust fan (51).
3. A PS board drilling device according to claim 1, characterized in that: A limiting mechanism (60) is installed at one end of the drilling machine (1), and the limiting mechanism (60) comprises a mounting seat (61), a baffle (62), and a telescopic rod assembly (63) for driving the baffle (62) to move, the bottom of the baffle (62) is arranged close to the top of the drilling machine (1), and the telescopic rod assembly (63) comprises an electric push rod (631) and a guide rod (632) connected to both sides of the mounting seat (61), and one end of the guide rod (632) and the electric push rod (631) are respectively connected to the baffle (62).
4. A PS board drilling device according to claim 1, characterized in that: A calibration mechanism (70) is installed on one side of the drilling machine (1), and the calibration mechanism (70) includes a second mounting seat (71) and a third mounting seat (72) both of which have L-shaped cross-sections. The inner side of the third mounting seat (72) is rotatably connected to a plurality of guide wheels (73), and the bottom of the guide wheel (73) is arranged close to the top of the drilling machine (1). The second mounting seat (71) is connected to a second telescopic rod assembly (74), and the second telescopic rod assembly (74) includes a second electric push rod (741). Two guide rods (742) are respectively installed on both sides of the second mounting seat (71), and one end of the second guide rod (742) and the second electric push rod (741) are respectively connected to the third mounting seat (72).
5. A PS board drilling device according to claim 1, characterized in that: The driving assembly (33) comprises a U-shaped seat (331) and a bidirectional threaded screw (332) rotatably connected to the inner side thereof; a motor (333) is connected to one side of the U-shaped seat (331); an output shaft of the motor (333) is connected to one end of the bidirectional threaded screw (332); a positive thread and a negative thread of the bidirectional threaded screw (332) are respectively threadedly connected to a corresponding movable mounting plate (321); guide rails (334) are respectively connected to the two sides of the closed end inside the U-shaped seat (331); two sliders (335) are respectively connected to the guide rails (334); the corresponding sliders (335) are respectively connected to the corresponding movable mounting plates (321); and the top of the limit rod (326) does not contact the U-shaped seat (331).
6. A PS board drilling device according to claim 1, characterized in that: The linear drive mechanism (40) comprises two symmetrically arranged bidirectional linear modules (41), and the corresponding slides on the bidirectional linear modules (41) are respectively connected to the corresponding adjustable drilling mechanisms (30).