Lightweight board production device

Abstract

The utility model discloses a light plate production device, and relates to the technical field of plate processing, the light plate production device comprises a bottom plate and a plate production mechanism, the plate production mechanism is arranged on the upper side of the bottom plate, and a plate forming assembly is mounted on the right side of the plate production mechanism. The plate mold rolls along the driven rollers to assist movement, so that after the plate mold is filled with wood processing materials, the plate mold can slowly move along the driven rollers, the overall friction force is reduced, the hydraulic push rods slowly push the plate mold to move, and therefore a progressive process exists in the processing process; according to the device, materials are prevented from being stacked at the same place, manual operation is reduced, excessive absorption of formaldehyde is prevented, the slicking device can slick the materials in the plate mold pushed by the hydraulic push rod, the materials can be attached to the plate mold more rapidly, and due to the fact that the slicking device is in a semi-arc shape, the slicking process can be smoother.

Description

Technical Field

[0001] The utility model relates to the technical field of plate processing, in particular to a light plate production device. Background Art

[0002] The production process of lightweight board refers to the process of producing lightweight building boards using specific materials and technologies. Lightweight boards have been widely used in the construction industry for their light weight, high strength, easy installation and removal, etc. Among them, artificial boards are made by processing wood or other plant fibers into boards of specific shapes, and then making them by gluing, pressing, etc. Artificial boards include plywood, particleboard, fiberboard, etc. Plywood is a three-layer or multi-layer plate-like material made by peeling wood segments into veneers or planing wood squares into thin wood, and then gluing them with adhesives. Particleboard is a thin board made of wood chips as the main raw material, which is then infiltrated with glue and additives and pressed. Fiberboard is an artificial board made of wood fiber or other plant fiber as raw material, and urea-formaldehyde resin or other suitable adhesives are applied.

[0003] After searching, the patent number "CN219098097U" mentioned in the text that "the utility model belongs to the technical field of board production equipment, specifically an automatic stacking device for lightweight board production, including a stacking mechanism, an adjustment mechanism and an anti-collision mechanism, the stacking mechanism includes a conveying assembly, a reduction wheel arranged on the conveying assembly, a support frame arranged below the reduction wheel, a buffer rod fixed on the support frame, and a bearing plate connected to the top of the buffer rod, and the adjustment mechanism includes a support arm fixed on the support frame". When in use, the conveying assembly is first used to convey the board, and then the board is decelerated by the reduction wheel, and fine-tuned to keep it horizontal, and then the board is conveyed to the bearing plate, and the board is automatically stacked, which is convenient for reducing the labor intensity of workers, and the buffer rod is used to make the bearing plate drop the thickness of each board stacked, so that the top surface is always matched with the bottom of the reduction wheel. However, in the production process of wooden boards, since the wooden boards are made of a mixture of wood chips and glue, they themselves need to be shaped by molds, which makes it difficult to process the basic pattern in the production process.

[0004] To this end, we provide a lightweight board production device to solve the above problems. Utility Model Content

[0005] The present application provides a lightweight board production device, which solves the problem in the production process of wooden boards that the wooden boards are made by mixing wood chips and glue, and they themselves need to be shaped by molds, making the basic processing of the template difficult during the production process.

[0006] The present application provides a lightweight board production device, comprising a bottom plate and a board production mechanism, wherein the board production mechanism is arranged on the upper side of the bottom plate;

[0007] The plate production mechanism includes a plate mold arranged on the inner side of a base plate, a driven roller is installed on the lower side of the plate mold, a hydraulic push rod is installed on the left side of the base plate, a material extrusion assembly is installed on the top of the base plate, and a scraper is installed on the right side of the plate mold.

[0008] Preferably, the driven rollers are connected to the plate mold via a slot connection, and the driven rollers are equidistantly arranged from the bottom plate.

[0009] Preferably, the hydraulic push rod is welded to the base plate, and the plate mold is moved laterally by the hydraulic push rod.

[0010] Preferably, the material extrusion assembly includes a total support member installed on the left and right sides of the base plate, a silo is installed at the top of the total support member, an inlet is installed on the right side of the silo, an extrusion support frame is installed on the upper side of the silo, hydraulic extrusion piles are installed in the middle of the extrusion support frame, an extrusion plate is installed at the end of the hydraulic extrusion pile, a discharge port is installed at the lower end of the silo, and a rubber heater is installed on the right side of the discharge port.

[0011] Preferably, the glue heater is welded to the discharge port, and the glue heater is an electric heater.

[0012] Preferably, the scraper is connected to the plate mold by a slot, the scraper and the plate mold are of equal size, and the scraper is a semicircular arc structure.

[0013] Preferably, a plate forming assembly is arranged on the right side of the scraper, and the plate forming assembly includes a mold frame arranged on the right side of the scraper, a mold hydraulic pile is welded in the middle of the mold frame, and a mold plate is welded at the end of the mold hydraulic pile.

[0014] It can be seen from the above technical scheme that the present application provides a lightweight board production device. When in use, the base plate is first moved to the position where it needs to be used, and then the wood chips mixed with glue are poured into the silo at the top of the main support along the inlet. After filling, the hydraulic extrusion piles in the extrusion support frame push the extrusion plate to allow the wood chip material to be discharged along the outlet, and at the same time, the glue heater softens and heats the glue in the wood chip material, and the discharged wood chip material will fall into the board mold. As the wood chip material is extruded, the hydraulic push rod pushes the board mold to move slowly along the driven roller until it moves into the scraper to scrape the material flat. Then the board mold is pushed into the mold frame, and the mold hydraulic pile compacts the wood chip material in the mold frame by extruding the mold plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. Through the setting of the board production mechanism, when it is needed, the hydraulic extrusion pile drives the extrusion plate to extrude along the discharge port, which can make the wood chip material more stylish, make the internal structure more stable, and improve the product production quality. The hydraulic extrusion pile drives the extrusion plate, which can make the discharge speed more uniform, so as to better cooperate with the subsequent operations. The glue heater can make the glue mixed in the wood chip material discharged along the discharge port present better water properties, avoiding the glue solidification due to factors such as natural air drying, which is not conducive to the subsequent material plasticity and processing.

[0017] 2. Through the setting of the board production mechanism, as the board mold rolls along the driven roller to assist in moving, after the wooden processing material is filled in the board mold, it can move slowly along the driven roller to reduce the overall friction. The hydraulic push rod slowly pushes the board mold to move, so that there is a gradual process in the processing process, avoiding the accumulation of materials in the same place, and reducing manual operation to prevent excessive absorption of formaldehyde. The scraper can scrape the material in the board mold pushed by the hydraulic push rod to make the material fit more quickly with the board mold, and because the scraper is semicircular, the scraping process can be smoother.

[0018] In summary, the present application can pre-shape the wood chip material during the board processing, so that in the subsequent production process, the material can be more stable, the material as a whole can be more compact, and the internal density can be enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the utility model;

[0021] Figure 2 This is a structural schematic diagram of the material extrusion assembly proposed in the utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of the base plate proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the sheet metal forming assembly proposed in the utility model.

[0024] In the figure: 1. Base plate; 2. Plate production mechanism; 21. Plate mold; 22. Driven roller; 23. Hydraulic push rod; 24. Material extrusion assembly; 241. Main support member; 242. Material bin; 243. Feed inlet; 244. Extrusion support frame; 245. Hydraulic extrusion pile; 246. Extrusion plate; 247. Discharge outlet; 248. Rubber heater; 25. Scraper; 3. Plate forming assembly; 31. Mould frame; 32. Mould hydraulic pile; 33. Mould template. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] See also Figure 1-4 , a lightweight plate production device, comprising a bottom plate 1 and a plate production mechanism 2, wherein the plate production mechanism 2 is arranged on the upper side of the bottom plate 1;

[0027] The plate production mechanism 2 includes a plate mold 21 arranged on the inner side of the base plate 1, a driven roller 22 is installed on the lower side of the plate mold 21, a hydraulic push rod 23 is installed on the left side of the base plate 1, a material extrusion assembly 24 is installed on the top of the base plate 1, and a scraper 25 is installed on the right side of the plate mold 21.

[0028] In the utility model, the driven roller 22 and the sheet mold 21 are connected by a slot, and the driven roller 22 and the base plate 1 are equidistantly arranged. When needed, the sheet mold 21 is moved along the driven roller 22 for auxiliary rolling. After the sheet mold 21 is filled with wooden processing materials, it can be slowly moved along the driven roller 22 to reduce the overall friction.

[0029] In the utility model, the hydraulic push rod 23 is welded to the bottom plate 1, and the sheet mold 21 is moved laterally by the hydraulic push rod 23. When it is needed, the hydraulic push rod 23 slowly pushes the sheet mold 21 to move, so that the processing process has a gradual process, avoiding the accumulation of materials in the same place, reducing manual operations, and preventing excessive absorption of formaldehyde.

[0030] In the utility model, the material extrusion assembly 24 includes a total support member 241 installed on the left and right sides of the base plate 1, a silo 242 is installed on the top of the total support member 241, a feed port 243 is installed on the right side of the silo 242, an extrusion support frame 244 is installed on the upper side of the silo 242, a hydraulic extrusion pile 245 is installed in the middle of the extrusion support frame 244, an extrusion plate 246 is installed at the end of the hydraulic extrusion pile 245, a discharge port 247 is installed at the lower end of the silo 242, and a rubber heater 248 is installed on the right side of the discharge port 247. When it is needed, the hydraulic extrusion pile 245 drives the extrusion plate 246 to extrude along the discharge port 247, so that the wood chip material can be more stylish, the internal structure can be more stable, and the product production quality can be improved. By driving the extrusion plate 246 by the hydraulic extrusion pile 245, the discharge speed can be more uniform, so as to better cooperate with subsequent operations.

[0031] In the utility model, the glue heater 248 is welded to the discharge port 247, and the glue heater 248 is an electric heating heater. When needed, the glue heater 248 can make the glue mixed in the wood chip material discharged along the discharge port 247 present better water properties, avoiding the glue solidification due to factors such as natural air drying, which is not conducive to the subsequent material plasticity and processing.

[0032] In the utility model, the scraper 25 and the plate mold 21 are connected by a slot, the scraper 25 and the plate mold 21 are equal in size, and the scraper 25 is a semicircular arc structure. When needed, the scraper 25 can scrape the material in the plate mold 21 pushed by the hydraulic push rod 23, so that the material and the plate mold 21 can fit more quickly, and because the scraper 25 is in a semicircular arc shape, the scraping process can be smoother.

[0033] In some embodiments, a plate forming assembly 3 is provided on the right side of the scraper 25, and the plate forming assembly 3 includes a mold frame 31 provided on the right side of the scraper 25, a mold hydraulic pile 32 is welded in the middle of the mold frame 31, and a mold plate 33 is welded at the end of the mold hydraulic pile 32. When it is needed, the mold hydraulic pile 32 will push the mold plate 33 to squeeze the material in the plate mold 21, thereby making the wood chip material more compact, avoiding the problem that the internal space is too large, resulting in the overall structure being too loose and causing the product to be unqualified.

[0034] It can be seen from the above technical solution that when in use, first move the base plate 1 to the position where it is needed, and then pour the wood chips mixed with glue into the silo 242 at the top of the main support 241 along the inlet 243. After it is filled, the hydraulic squeezing pile 245 in the squeezing support frame 244 pushes the squeezing plate 246 to allow the wood chip material to be discharged along the outlet 247, and at the same time, the glue heater 248 softens and heats the glue in the wood chip material, and the discharged wood chip material will fall into the board mold 21. As the wood chip material is extruded, the hydraulic push rod 23 pushes the board mold 21 to move slowly along the driven roller 22, and moves it to the scraper 25 to scrape the material flat. Then the board mold 21 is pushed into the mold frame 31, and the mold hydraulic pile 32 compacts the wood chip material in the mold frame 31 by squeezing the mold plate 33. In this way, the use process of a lightweight board production device is completed.

[0035] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the application disclosed herein. The present application is intended to cover any variations, uses or adaptations of the present application, which follow the general principles of the present application and include common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope of the present application is indicated by the claims.

[0036] It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present application do not constitute a limitation on the scope of protection of the present application.

Claims

1. A lightweight board production device, comprising a base plate (1) and a board production mechanism (2), characterized in that: A plate production mechanism (2) is arranged on the upper side of the bottom plate (1); The plate production mechanism (2) comprises a plate mold (21) arranged on the inner side of a base plate (1), a driven roller (22) is installed on the lower side of the plate mold (21), a hydraulic push rod (23) is installed on the left side of the base plate (1), a material extrusion assembly (24) is installed on the top of the base plate (1), and a scraper (25) is installed on the right side of the plate mold (21).

2. A lightweight board production device according to claim 1, characterized in that: The driven roller (22) and the plate mold (21) are connected by a slot, and the driven roller (22) and the bottom plate (1) are arranged at equal distances.

3. A lightweight board production device according to claim 1, characterized in that: The hydraulic push rod (23) and the bottom plate (1) are welded, and the plate mold (21) is moved laterally by the hydraulic push rod (23).

4. A lightweight board production device according to claim 1, characterized in that: The material extrusion assembly (24) comprises a main support member (241) installed on the left and right sides of the bottom plate (1); a silo (242) is installed at the top of the main support member (241); a material inlet (243) is installed on the right side of the silo (242); an extrusion support frame (244) is installed on the upper side of the silo (242); a hydraulic extrusion pile (245) is installed in the middle of the extrusion support frame (244); an extrusion plate (246) is installed at the end of the hydraulic extrusion pile (245); a discharge port (247) is installed at the lower end of the silo (242); and a rubber heater (248) is installed on the right side of the discharge port (247).

5. A lightweight board production device according to claim 4, characterized in that: The glue heater (248) and the discharge port (247) are welded, and the glue heater (248) is an electric heating heater.

6. A lightweight board production device according to claim 1, characterized in that: The scraper (25) and the plate mold (21) are connected by a slot, the scraper (25) and the plate mold (21) are of equal size, and the scraper (25) is a semicircular arc structure.

7. The lightweight board production device according to claim 1, characterized in that: A plate forming assembly (3) is arranged on the right side of the scraper (25), and the plate forming assembly (3) comprises a mold frame (31) arranged on the right side of the scraper (25), a mold hydraulic pile (32) is welded in the middle of the mold frame (31), and a mold plate (33) is welded at the end of the mold hydraulic pile (32).

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