Double-wall corrugated pipe cooling forming equipment

By designing a double-wall corrugated pipe cooling forming device with an auxiliary mechanism including a hydraulic cylinder and a piston, the adaptability problem caused by the fixation of the flow shield position in the existing equipment is solved, and the applicability and cooling efficiency of corrugated pipes of different diameters is improved.

CN222610398UActive Publication Date: 2025-03-14FUJIAN FEIQI NEW PIPE TECH CO LTD
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Patent Information

Application Number
CN202421039598.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the existing double-wall corrugated pipe cooling forming equipment, the position of the flow shield is fixed, which makes the distance between the spray hole and the corrugated pipe inconvenient to adjust and cannot adapt to corrugated pipes of different diameters.

Method used

A cooling forming device including a support seat, a mounting cylinder, a mounting plate and an auxiliary mechanism is designed. The auxiliary mechanism can adjust the position of the atomization nozzle through the cooperation of the hydraulic cylinder and the piston to adapt to bellows of different diameters.

Benefits of technology

The distance between the atomization nozzle and the outer wall of the bellows is adjusted according to the size of the bellows, which is suitable for bellows of different diameters, improving the applicability and efficiency of cooling and forming equipment.

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Abstract

The utility model discloses double-wall corrugated pipe cooling forming equipment, which belongs to the field of corrugated pipe production and comprises a mounting cylinder, a mounting plate is arranged in the mounting cylinder, an atomizing nozzle is fixedly connected onto the mounting plate, the mounting plate is slidably connected in the mounting cylinder along the radial direction, an auxiliary mechanism is arranged in the mounting cylinder, and a power component is arranged at the top of the mounting cylinder. The device has the beneficial effects that an auxiliary mechanism is arranged and comprises a first hydraulic cylinder, the bottom of the first hydraulic cylinder is fixedly connected with a driving plate, corrugated pipes with different diameters can drive the driving plate to ascend by different heights, and the driving plate ascends to squeeze oil in the first hydraulic cylinder into a second hydraulic cylinder; a second hydraulic cylinder drives a mounting plate to drive an atomizing nozzle to ascend to a proper height, so that the distance between the atomizing nozzle and the outer wall of the corrugated pipe is adjusted according to the size of the corrugated pipe, and the device is suitable for corrugated pipes with different diameters; and a spring is arranged between the driving plate and the bottom wall of the first hydraulic cylinder, so that the driving plate can be reset conveniently.
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Description

Technical Field

[0001] The utility model relates to the field of corrugated pipe production, in particular to a double-wall corrugated pipe cooling and forming device. Background Art

[0002] Double-wall corrugated pipe is a new type of lightweight pipe made of polymer material. It has the characteristics of light weight, good toughness and fast construction. Its outer wall is a corrugated convex structure, which enhances the ring stiffness of the corrugated pipe. It has low engineering cost and long service life. It is mainly used in large-scale water transmission, water supply, drainage, sewage discharge, exhaust, subway ventilation, mine ventilation and farmland irrigation with working pressure below 0.6MPa. Double-wall corrugated pipe needs to be cooled and formed after extrusion.

[0003] After searching, a Chinese patent announcement number CN212888816U was found, which discloses a modular cooling and forming device for a double-wall corrugated pipe. The patent has the advantages of simple structure, easy use and good cooling effect. By arranging a guide cover with a tapered structure inside the support tube, the cooling air generated by the air supply assembly is passed from the large mouth end of the guide cover into the interior of the guide cover and circulates in the inner cavity of the guide cover, so that the cooling air can be compressed during circulation, thereby improving the contact effect between the cooling air and the bellows and improving the cooling effect. At the same time, the cooling water inside the water storage chamber is used to exchange heat with the cooling air to ensure that the cooling air can continuously cool the bellows, further improving the cooling effect.

[0004] However, the position of the air guide cover in the above patent is fixed, so that the distance between the spray hole and the bellows is constant, which is not convenient for adapting to bellows with different diameters. Utility Model Content

[0005] The purpose of the utility model is to provide a double-wall corrugated pipe cooling and forming equipment in order to solve the above problems.

[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0007] A double-wall corrugated pipe cooling and forming equipment comprises a support seat, the top of which is fixedly connected with a mounting cylinder, the double-wall corrugated pipe passes through the mounting cylinder, a mounting plate is arranged in the mounting cylinder, a plurality of atomizing nozzles facing the double-wall corrugated pipe are fixedly connected on the mounting plate, the mounting plate is radially slidably connected in the mounting cylinder, an auxiliary mechanism is arranged in the mounting cylinder, the auxiliary mechanism is used to adjust the position of the atomizing nozzle according to the size of the double-wall corrugated pipe, so as to be suitable for double-wall corrugated pipes of different diameters, the mounting plate is arranged on the inner wall of the mounting cylinder through the mounting mechanism, a power assembly is arranged on the top of the mounting cylinder, and the power assembly is used to drive the atomizing nozzle to rotate around the double-wall corrugated pipe.

[0008] Preferably, the auxiliary mechanism includes a first hydraulic cylinder fixedly connected to the inner wall of the mounting tube, a driving plate fixedly connected to the output end of the first hydraulic cylinder, a spring connected between the driving plate and the outer wall of the first hydraulic cylinder, a second mounting ring fixedly connected to the inner wall of the mounting tube, a second rotating ring rotatably connected to the inner wall of the second mounting ring, a connecting chamber is formed between the second rotating ring and the second mounting ring, a second hydraulic cylinder is fixedly connected to the outer wall of the second rotating ring, the mounting plate is fixed to the output end of the second hydraulic cylinder, a piston is slidably connected inside the first hydraulic cylinder and the second hydraulic cylinder, the piston divides the oil chambers inside the first hydraulic cylinder and the second hydraulic cylinder into an upper chamber and a lower chamber, the upper chamber of the first hydraulic cylinder is connected to the inside of the second mounting ring, and the second rotating ring is connected to the lower chamber of the second hydraulic cylinder.

[0009] Preferably, the mounting mechanism includes a first mounting ring fixedly connected to the inner wall of the mounting tube, the inner wall of the first mounting ring is rotatably connected to a first rotating ring, the inner top wall of the first rotating ring is fixedly connected to a water supply pipe, the water supply pipe is telescopic, the mounting plate is fixedly connected to the bottom of the water supply pipe, the top of the mounting tube is fixedly connected to a water inlet pipe, and the water inlet pipe is connected to the first mounting ring.

[0010] Preferably, the first hydraulic cylinder, the drive plate, the second hydraulic cylinder, and the water supply pipe are all symmetrically arranged in two groups.

[0011] Preferably, the power assembly includes a vertical plate fixedly connected to the top of the mounting tube, a stepper motor is fixedly connected to one side of the vertical plate, a gear is fixedly connected to the output end of the stepper motor, a gear ring is fixedly connected to the outer wall of the second rotating ring, and the gear ring is meshed with the gear.

[0012] Preferably, a water passage cavity connected to the water supply pipe is provided inside the mounting plate, and the atomizing nozzle is connected to the water passage cavity.

[0013] The beneficial effect is that an auxiliary mechanism is provided, the auxiliary mechanism includes a first hydraulic cylinder, a driving plate is fixedly connected to the bottom of the first hydraulic cylinder, bellows of different diameters will drive the driving plate to rise to different heights, the driving plate rises to squeeze the oil in the first hydraulic cylinder into the second hydraulic cylinder, the second hydraulic cylinder drives the mounting plate to drive the atomizing nozzle to rise to a suitable height, thereby adjusting the distance between the atomizing nozzle and the outer wall of the bellows according to the size of the bellows, so as to facilitate the use of bellows of different diameters; a spring is provided between the driving plate and the bottom wall of the first hydraulic cylinder to facilitate the resetting of the driving plate.

[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of a double-wall corrugated pipe cooling and forming device described in the utility model;

[0017] Figure 2 This is a front view of the internal structure of a double-wall corrugated pipe cooling and forming device described in the utility model;

[0018] Figure 3 It is a right view of a double-wall corrugated pipe cooling and forming device described in the utility model;

[0019] Figure 4 This is an enlarged view of point A of a double-wall corrugated pipe cooling and forming equipment described in the utility model;

[0020] Figure 5 It is an enlarged view of point B of a double-wall corrugated pipe cooling and forming equipment described in the utility model.

[0021] The accompanying drawings are marked as follows: 1. Support seat; 2. Mounting cylinder; 3. Mounting plate; 4. Atomizing nozzle; 501. First mounting ring; 502. First rotating ring; 503. Water supply pipe; 504. Water inlet pipe; 6. Auxiliary mechanism; 601. First hydraulic cylinder; 602. Drive plate; 603. Second mounting ring; 604. Second rotating ring; 605. Second hydraulic cylinder; 606. Spring; 701. Vertical plate; 702. Stepping motor; 703. Gear; 704. Gear ring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] The utility model is further described below in conjunction with the accompanying drawings:

[0025] like Figure 1-Figure 5As shown, a double-wall corrugated pipe cooling and forming equipment includes a support seat 1, a mounting cylinder 2 is fixedly connected to the top of the support seat 1, the double-wall corrugated pipe passes through the mounting cylinder 2, a mounting plate 3 is arranged in the mounting cylinder 2, a plurality of atomizing nozzles 4 facing the double-wall corrugated pipe are fixedly connected to the mounting plate 3, the atomizing nozzle 4 is inclined in the direction opposite to the moving direction of the double-wall corrugated pipe to improve the cooling effect, the mounting plate 3 is radially slidably connected in the mounting cylinder 2 to facilitate the adjustment of the positions of the mounting plate 3 and the atomizing nozzle 4.

[0026] An auxiliary mechanism 6 is arranged in the installation tube 2. The auxiliary mechanism 6 first contacts the double-walled corrugated pipe. The auxiliary mechanism 6 is used to adjust the position of the atomizing nozzle 4 according to the size of the double-walled corrugated pipe, so as to be suitable for double-walled corrugated pipes of different diameters. The auxiliary mechanism 6 includes a first hydraulic cylinder 601 fixedly connected to the top wall of the installation tube 2. The output end of the first hydraulic cylinder 601 is fixedly connected to a driving plate 602. The driving plate 602 is arranged obliquely, and the end of the driving plate 602 that contacts the double-walled corrugated pipe first is at the high end. A spring 606 is connected between the driving plate 602 and the outer wall of the first hydraulic cylinder 601. The spring 606 facilitates the resetting of the driving plate 602. The inner wall of the installation tube 2 A second mounting ring 603 is fixedly connected to the wall, a second rotating ring 604 is rotatably connected to the inner wall of the second mounting ring 603, a connecting cavity is formed between the second rotating ring 604 and the second mounting ring 603, a second hydraulic cylinder 605 is fixedly connected to the outer wall of the second rotating ring 604, the mounting plate 3 is fixed to the output end of the second hydraulic cylinder 605, a piston is slidably connected inside the first hydraulic cylinder 601 and the second hydraulic cylinder 605, the piston divides the oil cavity inside the first hydraulic cylinder 601 and the second hydraulic cylinder 605 into an upper cavity and a lower cavity, the upper cavity of the first hydraulic cylinder 601 is connected to the inside of the second mounting ring 603, and the second rotating ring 604 is connected to the lower cavity of the second hydraulic cylinder 605.

[0027] The mounting plate 3 is arranged on the inner wall of the mounting tube 2 through a mounting mechanism, and the mounting mechanism includes a first mounting ring 501 fixedly connected to the inner wall of the mounting tube 2, the inner wall of the first mounting ring 501 is rotatably connected to a first rotating ring 502, the top wall of the first rotating ring 502 is fixedly connected to a water supply pipe 503, and the water supply pipe 503 is telescopic. The mounting plate 3 is fixedly connected to the bottom of the water supply pipe 503, and the top of the mounting tube 2 is fixedly connected to a water inlet pipe 504, which is connected to the first mounting ring 501. A water passage cavity connected to the water supply pipe 503 is provided inside the mounting plate 3, and the atomizing nozzle 4 is connected to the water passage cavity.

[0028] The first hydraulic cylinder 601, the driving plate 602, the second hydraulic cylinder 605, and the water supply pipe 503 are all symmetrically arranged in two groups.

[0029] A power assembly is provided on the top of the mounting cylinder 2, and the power assembly is used to drive the atomizing nozzle 4 to rotate around the double-walled corrugated pipe. The power assembly includes a vertical plate 701 bolted to the top of the mounting cylinder 2, and a stepper motor 702 is bolted to one side of the vertical plate 701, and a gear 703 is fixedly connected to the output end of the stepper motor 702. A through hole is opened on the top of the mounting cylinder 2 to facilitate the rotation of the gear 703. A gear ring 704 is fixedly connected to the outer wall of the second rotating ring 604, and the gear ring 704 is meshed with the gear 703. When the stepper motor 702 is started, the stepper motor 702 drives the gear 703 to rotate, and the gear 703 is meshed with the gear ring 704, thereby driving the gear ring 704 to drive the second rotating ring 604 to rotate. The second rotating ring 604 drives the second hydraulic cylinder 605 to drive the three atomizing nozzles 4 of the mounting plate to rotate around the double-walled corrugated pipe to evenly cool the double-walled corrugated pipe.

[0030] Working principle: When in use, the extruded double-walled bellows passes through the mounting tube 2. Bellows of different diameters will drive the driving plate 602 to rise to different heights. The driving plate 602 rises to squeeze the oil in the upper cavity of the first hydraulic cylinder 601 into the second mounting ring 603. The second mounting ring 603 is connected to the second rotating ring 604. Therefore, the oil will enter the lower cavity of the second hydraulic cylinder 605 through the second rotating ring 604, so that the second hydraulic cylinder 605 drives the mounting plate 3 to drive the atomizing nozzle 4 to rise to a suitable height, thereby adjusting the distance between the atomizing nozzle 4 and the outer wall of the bellows according to the size of the bellows, so as to facilitate the appropriate Use bellows of different diameters to transport cold water into the first mounting ring 501 through the water inlet pipe 504. The cold water enters the mounting plate 3 through the water supply pipe 503, and then is sprayed onto the double-walled bellows through the atomizing nozzle 4, thereby causing the double-walled bellows to cool and form. At the same time, start the stepper motor 702, which drives the gear 703 to rotate. The gear 703 engages with the gear ring 704, thereby driving the gear ring 704 to drive the second rotating ring 604 to rotate. The second rotating ring 604 drives the second hydraulic cylinder 605 to drive the three atomizing nozzles 4 on the mounting plate to rotate around the double-walled bellows, thereby evenly cooling the double-walled bellows.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A double-wall corrugated pipe cooling forming device, comprising a support seat (1), a mounting cylinder (2) fixedly connected to the top of the support seat (1), the double-wall corrugated pipe passing through the mounting cylinder (2), a mounting plate (3) arranged in the mounting cylinder (2), a plurality of atomizing nozzles (4) facing the double-wall corrugated pipe fixedly connected to the mounting plate (3), characterized in that: The mounting plate (3) is connected to the mounting tube (2) in a radially sliding manner. An auxiliary mechanism (6) is provided in the mounting tube (2). The auxiliary mechanism (6) is used to adjust the position of the atomizing nozzle (4) according to the size of the double-walled corrugated pipe, so as to be suitable for double-walled corrugated pipes of different diameters. The mounting plate (3) is arranged on the inner wall of the mounting tube (2) through the mounting mechanism. A power assembly is provided on the top of the mounting tube (2). The power assembly is used to drive the atomizing nozzle (4) to rotate around the double-walled corrugated pipe.

2. The double-wall corrugated pipe cooling forming equipment according to claim 1, characterized in that: The auxiliary mechanism (6) comprises a first hydraulic cylinder (601) fixedly connected to the inner wall of the mounting tube (2); the output end of the first hydraulic cylinder (601) is fixedly connected to a driving plate (602); a spring (606) is connected between the driving plate (602) and the outer wall of the first hydraulic cylinder (601); the inner wall of the mounting tube (2) is fixedly connected to a second mounting ring (603); the inner wall of the second mounting ring (603) is rotatably connected to a second rotating ring (604); a connecting cavity is formed between the second rotating ring (604) and the second mounting ring (603); The outer wall of the second rotating ring (604) is fixedly connected to a second hydraulic cylinder (605), the mounting plate (3) is fixed to the output end of the second hydraulic cylinder (605), and pistons are slidably connected inside the first hydraulic cylinder (601) and the second hydraulic cylinder (605), and the pistons divide the oil chambers inside the first hydraulic cylinder (601) and the second hydraulic cylinder (605) into an upper chamber and a lower chamber, the upper chamber of the first hydraulic cylinder (601) is connected to the inside of the second mounting ring (603), and the second rotating ring (604) is connected to the lower chamber of the second hydraulic cylinder (605).

3. The double-wall corrugated pipe cooling forming equipment according to claim 2, characterized in that: The mounting mechanism comprises a first mounting ring (501) fixedly connected to the inner wall of the mounting tube (2); the inner wall of the first mounting ring (501) is rotatably connected to a first rotating ring (502); the top wall of the first rotating ring (502) is fixedly connected to a water supply pipe (503); the water supply pipe (503) is telescopic; the mounting plate (3) is fixedly connected to the bottom of the water supply pipe (503); the top of the mounting tube (2) is fixedly connected to a water inlet pipe (504); the water inlet pipe (504) is in communication with the first mounting ring (501).

4. The double-wall corrugated pipe cooling forming equipment according to claim 3, characterized in that: The first hydraulic cylinder (601), the driving plate (602), the second hydraulic cylinder (605), and the water supply pipe (503) are all symmetrically arranged in two groups.

5. The double-wall corrugated pipe cooling forming equipment according to claim 2, characterized in that: The power assembly comprises a vertical plate (701) fixedly connected to the top of the mounting tube (2); a stepper motor (702) is fixedly connected to one side of the vertical plate (701); a gear (703) is fixedly connected to the output end of the stepper motor (702); a gear ring (704) is fixedly connected to the outer wall of the second rotating ring (604); and the gear ring (704) is meshed with the gear (703).

6. The double-wall corrugated pipe cooling forming equipment according to claim 3, characterized in that: A water passage cavity connected to the water supply pipe (503) is provided inside the mounting plate (3), and the atomizing nozzle (4) is connected to the water passage cavity.

Citation Information

Patent Citations

  • Modular cooling forming device for double-wall corrugated pipe

    CN212888816U