Composite cast iron wheel

By designing the first and second connecting components of the composite cast iron wheel, the coordination of the positioning card plate, fixing screw and positioning inserting rod is used to realize the disassembly, assembly, connection, maintenance and replacement of parts, solving the problems of complex and high maintenance of traditional cast iron wheels.

CN222610829UActive Publication Date: 2025-03-14YANGZHOU AIKESI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421266100.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Due to the integrated design, existing cast iron wheels cannot be disassembled, repaired or replaced by partial components, resulting in complex maintenance and high cost.

Method used

A composite cast iron wheel is designed, adopting the structure of the first connecting assembly and the second connecting assembly. Through the coordination of the positioning card plate and the positioning card slot, the fixing screw and the connecting hole, the positioning insertion rod and the positioning hole, the disassembly and assembly, the installation, connection and maintenance and replacement of the parts are realized.

Benefits of technology

The detachability and maintenance of composite cast iron wheel components are realized, the maintenance costs are reduced, and the problem of high local repair and replacement costs of traditional cast iron wheels are not allowed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite cast iron wheel, and relates to the technical field of composite cast iron wheels, the composite cast iron wheel comprises a first connecting assembly and second connecting assemblies, the second connecting assemblies are installed on the two sides of the first connecting assembly, the first connecting assembly comprises first connecting parts, and the first connecting parts are sleeved with second connecting parts; according to the composite cast iron wheel designed in the scheme, parts of all parts of the composite cast iron wheel can be assembled and disassembled according to the use condition, and when one part of the composite cast iron wheel is collided and damaged in the use process, the whole composite cast iron wheel is disassembled, so that the parts can be conveniently assembled and disassembled; and then parts, damaged by collision, of the composite cast iron wheel are disassembled to be repaired, or the parts, damaged by collision, of the composite cast iron wheel are directly replaced, and the repair and maintenance work of the composite cast iron wheel damaged by collision can be achieved. Therefore, the problems that in the background technology, parts of a composite cast iron wheel cannot be maintained, and the replacement cost is high can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite cast iron wheels, in particular to a composite cast iron wheel. Background Art

[0002] Currently, cast iron wheels used in many heavy machinery applications, such as cranes, conveyor belts and road rollers, are mainly manufactured through iron metal injection molding. This cast iron wheel uses an integrated injection molding method to ensure that the cast iron wheel has a good integrity. At the same time, such a cast iron wheel has a high degree of stability and reliability, which is very important in different and harsh working environments.

[0003] However, the disadvantage is that this integrated design limits the partial disassembly and independent repair or replacement of parts. During use, if the cast iron wheel parts are partially worn or damaged, simple local repair or replacement cannot be carried out, and the entire wheel must be replaced. This not only increases the complexity of maintenance work, but also leads to a significant increase in maintenance costs, especially for this type of heavy equipment, the repair and replacement costs are already relatively high.

[0004] Based on this, we propose a composite cast iron wheel to solve the above-mentioned problems. Utility Model Content

[0005] In order to improve the above-mentioned problems, the utility model provides a composite cast iron wheel.

[0006] The utility model provides a composite cast iron wheel, which adopts the following technical scheme: a composite cast iron wheel, comprising a first connecting assembly and a second connecting assembly, wherein the second connecting assembly is installed on both sides of the first connecting assembly, wherein the first connecting assembly comprises a first connecting component, and the second connecting component is sleeved on the outside of the first connecting component;

[0007] The second connection assembly comprises a first connection end cap, the first connection end cap is arranged on one side of the first connection component, and a second connection end cap is also arranged on a side of the first connection component away from the first connection end cap;

[0008] The first connection end cover and the second connection end cover have the same structure, and both the first connection end cover and the second connection end cover are made of an iron alloy with a relatively high carbon content.

[0009] Based on the above technical features: the composite cast iron wheel designed in this scheme is mainly composed of a first connecting component and a second connecting component, wherein the first connecting component can limit the connection of the second connecting component to the middle of the inner cavity of the first connecting component through the structural design of the over-fit between the positioning clamp plate and the positioning clamp groove, and the first connecting component can be disassembled, connected, repaired and replaced according to the usage. The second connecting component can limit the connection of the first connecting end cover and the second connecting end cover to the two sides of the first connecting component and the second connecting component through the plug-in fit between the fixing screw and the second connecting hole and the first connecting hole, and the plug-in fit between the positioning plug rod and the second positioning hole and the first positioning hole. In combination with the structural design of the over-fit between the metal cover body and the circular groove, when the first connecting end cover and the second connecting end cover are installed on both sides of the first connecting component and the second connecting component, the sealing of the connection between the first connecting end cover, the second connecting end cover and the metal cover body can also be effectively improved;

[0010] From the above, it can be seen that the composite cast iron wheel designed in the present scheme can be installed and disassembled according to the usage conditions. When a certain part of the composite cast iron wheel is damaged during use, the composite cast iron wheel can be disassembled as a whole, and then the damaged part of the composite cast iron wheel can be disassembled for repair, or the damaged part of the composite cast iron wheel can be directly replaced. Through the above two operations, the repair and maintenance of the composite cast iron wheel that is damaged by collision can be realized, thereby solving the problem that the composite cast iron wheel in the background technology cannot be repaired and the replacement cost is high.

[0011] As a composite cast iron wheel described in the utility model, wherein: circular grooves are opened on the outer sides of the first connecting end cover and the second connecting end cover, a first axial hole is opened through the middle of the circular groove, first connecting holes are opened through the two sides of the circular groove close to the first axial hole, and first positioning holes are opened through the two sides of the circular groove away from the first connecting hole.

[0012] Based on the above technical features: This solution can limit the first connecting end cover and the second connecting end cover connected on both sides of the first connecting component and the second connecting component by respectively opening a circular groove, a first axial hole, a first connecting hole and a first positioning hole on the outer sides of the first connecting end cover and the second connecting end cover.

[0013] As a composite cast iron wheel described in the utility model, wherein: the first connecting end cover and the second connecting end cover are respectively provided with annular grooves around their inner sides, two sets of fixing screws are respectively installed at both ends of the first connecting end cover and the second connecting end cover on one side close to the annular groove, and positioning rods are also respectively connected to the two sides of the first connecting end cover and the second connecting end cover away from the fixing screws.

[0014] Based on the above technical features: This solution can limit the connection between the first connecting end cover and the second connecting end cover on both sides of the outside of the first connecting component and the second connecting component by respectively providing annular grooves, fixing screws and positioning rods on the inner sides of the first connecting end cover and the second connecting end cover.

[0015] As a composite cast iron wheel described in the utility model, the second connecting component includes a metal cover body, the metal cover body matches the circular groove structure, the metal cover body and the circular groove are over-fitted, positioning grooves are opened around the inner wall of the metal cover body, and the outer surface of the metal cover body is sprayed with a hard alloy coating.

[0016] Based on the above technical features: This solution can effectively improve the stability and sealing of the connection between the first connecting end cover, the second connecting end cover and the metal cover body through the structural design of the overfit between the metal cover body and the circular groove.

[0017] As a composite cast iron wheel described in the utility model, wherein: the first connecting component includes a metal inner core, a second axial hole is opened through the middle of the metal inner core, and a plurality of groups of positioning clips are distributed around the outer side of the metal inner core, the positioning clips match the positioning slot structure, and the positioning clips and the positioning slot are over-fitted.

[0018] Based on the above technical features: This solution can limit the connection of the second connecting component to the middle of the inner cavity of the first connecting component through the structural design of the over-fit between the positioning card plate and the positioning card slot, and the first connecting component can disassemble, connect, repair and replace the first connecting component and the second connecting component according to the usage.

[0019] As a composite cast iron wheel described in the utility model, wherein: a second connecting hole is opened through the outer side of the metal inner core near the second shaft hole, the second connecting hole matches the first connecting hole structure, the fixing screw and the second connecting hole and the first connecting hole are plug-fitted, and a second positioning hole is also opened through the side of the metal inner core near the second connecting hole, the second positioning hole matches the first positioning hole structure, and the positioning plug rod and the second positioning hole and the first positioning hole are plug-fitted.

[0020] Based on the above technical features: This solution can limit the connection between the first connecting part and the second connecting part by the plug-in fit between the fixing screw and the second connecting hole and the first connecting hole, as well as the plug-in fit between the positioning rod and the second positioning hole and the first positioning hole. This allows the composite cast iron wheel to be installed and disassembled according to its various parts and components according to usage.

[0021] In summary, the present invention has at least one of the following beneficial effects:

[0022] 1. The composite cast iron wheel designed in this scheme is mainly composed of a first connecting component and a second connecting component, wherein the first connecting component can limit the connection of the second connecting component to the middle of the inner cavity of the first connecting component through the structural design of the over-fitting between the positioning card plate and the positioning card slot, and the first connecting component can be disassembled, connected, repaired and replaced according to the usage. The second connecting component can limit the connection of the first connecting end cover and the second connecting end cover to the two sides of the first connecting component and the second connecting component through the plug-in fit between the fixing screw and the second connecting hole and the first connecting hole, and the plug-in fit between the positioning plug rod and the second positioning hole and the first positioning hole. In combination with the structural design of the over-fitting between the metal cover body and the circular groove, when the first connecting end cover and the second connecting end cover are installed on both sides of the first connecting component and the second connecting component, the sealing of the connection between the first connecting end cover, the second connecting end cover and the metal cover body can also be effectively improved;

[0023] 2. The composite cast iron wheel designed in the present scheme can be installed and disassembled according to the usage conditions. When a part of the composite cast iron wheel is damaged during use, the composite cast iron wheel can be disassembled as a whole, and then the damaged part of the composite cast iron wheel can be disassembled for repair, or the damaged part of the composite cast iron wheel can be directly replaced. Through the above two operations, the repair and maintenance of the damaged composite cast iron wheel can be achieved, thereby solving the problem of the inability to repair parts of the composite cast iron wheel and the high replacement cost in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the structure of the first connecting component of the utility model;

[0026] Figure 3 It is a schematic diagram of the structure of the second connecting component of the utility model;

[0027] Figure 4 It is a schematic diagram of the structure of the first connecting component of the utility model;

[0028] Figure 5 It is a structural schematic diagram of the second connecting component of the utility model.

[0029] Description of reference numerals:

[0030] 1. First connecting component; 2. Second connecting component; 3. First connecting member; 4. Second connecting member; 5. First connecting end cover; 6. Second connecting end cover; 7. Circular groove; 8. First axial hole; 9. First connecting hole; 10. First positioning hole; 11. Annular groove; 12. Fixing screw; 13. Positioning rod; 14. Metal cover; 15. Positioning slot; 16. Carbide coating; 17. Metal inner core; 18. Second axial hole; 19. Positioning card plate; 20. Second connecting hole; 21. Second positioning hole. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-5 The utility model is described in further detail.

[0032] See also Figure 1-3 The utility model provides a composite cast iron wheel, comprising a first connecting component 1 and a second connecting component 2, wherein the second connecting component 2 is installed on both sides of the first connecting component 1, the first connecting component 1 comprises a first connecting part 3, the outer sleeve of the first connecting part 3 is provided with a second connecting part 4, the second connecting component 2 comprises a first connecting end cover 5, the first connecting end cover 5 is arranged on one side of the first connecting part 3, and the side of the first connecting part 3 away from the first connecting end cover 5 is also provided with a second connecting end cover 6, the first connecting end cover 5 and the second connecting end cover 6 have the same structure, and the first connecting end cover 5 and the second connecting end cover 6 are both made of a material with a high carbon content. The first connecting end cover 5 and the second connecting end cover 6 are made of iron alloy, and circular grooves 7 are provided on the outer sides thereof, a first axial hole 8 is penetrated through the middle of the circular groove 7, first connecting holes 9 are penetrated through the two sides of the circular groove 7 close to the first axial hole 8, and first positioning holes 10 are penetrated through the two sides of the circular groove 7 away from the first connecting hole 9. The circular grooves 7, the first axial hole 8, the first connecting hole 9 and the first positioning hole 10 respectively provided on the outer sides of the first connecting end cover 5 and the second connecting end cover 6 can play a limiting role for the first connecting end cover 5 and the second connecting end cover 6 connected on both sides of the first connecting component 3 and the second connecting component 4.

[0033] See also Figure 3-4, an annular groove 11 is respectively provided around the inner sides of the first connection end cover 5 and the second connection end cover 6, two sets of fixing screws 12 are respectively installed at both ends of the first connection end cover 5 and the second connection end cover 6 close to the annular groove 11, and the first connection end cover 5 and the second connection end cover 6 are also respectively connected with positioning rods 13 on both sides away from the fixing screws 12. By means of the annular groove 11, the fixing screws 12 and the positioning rods 13 respectively provided on the inner sides of the first connection end cover 5 and the second connection end cover 6, the first connection end cover 5 and the second connection end cover 6 can be limitedly connected to the first connection end cover 5 and the second connection end cover 6. On both sides of the outside of a connecting component 3 and a second connecting component 4, the second connecting component 4 includes a metal cover body 14, the metal cover body 14 matches the circular groove 7 structure, the metal cover body 14 and the circular groove 7 are over-fitted, positioning grooves 15 are provided around the inner wall of the metal cover body 14, and a cemented carbide coating 16 is sprayed on the outer surface of the metal cover body 14. Through the structural design of the over-fit between the metal cover body 14 and the circular groove 7, the stability and sealing of the connection between the first connecting end cover 5, the second connecting end cover 6 and the metal cover body 14 can be effectively improved.

[0034] See also Figure 4-5 The first connecting component 3 includes a metal inner core 17, a second axial hole 18 is opened through the middle of the metal inner core 17, and a plurality of positioning card plates 19 are distributed around the outer side of the metal inner core 17, and the positioning card plates 19 match the positioning card slot 15 structure, and the positioning card plates 19 and the positioning card slot 15 are over-fitted. Through the structural design of the over-fit between the positioning card plates 19 and the positioning card slot 15, the second connecting component 4 can be limitedly connected to the middle of the inner cavity of the first connecting component 3, and the first connecting component 1 can be disassembled, connected, repaired and replaced on the first connecting component 3 and the second connecting component 4 according to the usage conditions, and a second connecting hole 20 is opened through the outer side of the metal inner core 17 near the second axial hole 18, and the second connecting hole 20 matches the first connecting hole 9 structure. The fixing screw 12 is plug-fitted with the second connecting hole 20 and the first connecting hole 9. A second positioning hole 21 is also penetrated and opened on the side of the metal inner core 17 close to the second connecting hole 20. The second positioning hole 21 matches the structure of the first positioning hole 10. The positioning plug rod 13 is plug-fitted with the second positioning hole 21 and the first positioning hole 10. Through the plug-fitting between the fixing screw 12 and the second connecting hole 20 and the first connecting hole 9, and the plug-fitting structural design between the positioning plug rod 13 and the second positioning hole 21 and the first positioning hole 10, the first connecting end cover 5 and the second connecting end cover 6 can be limitedly connected to both sides of the first connecting component 3 and the second connecting component 4, so that the composite cast iron wheel can be installed and disassembled according to the usage of its various parts.

[0035] Working principle: The composite cast iron wheel designed in this scheme is mainly composed of a first connecting component 1 and a second connecting component 2, wherein the first connecting component 1 can limit the connection of the second connecting component 4 to the middle of the inner cavity of the first connecting component 3 through the structural design of the overfit between the positioning card plate 19 and the positioning card groove 15, and the first connecting component 1 can disassemble, connect, repair and replace the first connecting component 3 and the second connecting component 4 according to the usage. The second connecting component 2 can limit the connection of the first connecting end cover 5 and the second connecting end cover 6 to the two sides of the first connecting component 3 and the second connecting component 4 through the plug-in fit between the fixing screw 12 and the second connecting hole 20 and the first connecting hole 9, and the plug-in fit between the positioning plug rod 13 and the second positioning hole 21 and the first positioning hole 10. The structural design of the overfit between the metal cover body 14 and the circular groove 7, when the first connecting end cover 5 and the second connecting end cover 6 are installed on both sides of the first connecting component 3 and the second connecting component 4, the sealing of the connection between the first connecting end cover 5, the second connecting end cover 6 and the metal cover body 14 can also be effectively improved;

[0036] The composite cast iron wheel designed in the present scheme can be installed and disassembled according to the usage conditions. When a component of the composite cast iron wheel is damaged during use, the composite cast iron wheel can be disassembled as a whole, and then the damaged component of the composite cast iron wheel can be disassembled for repair, or the damaged component of the composite cast iron wheel can be directly replaced. Through the above two operations, the repair and maintenance of the damaged composite cast iron wheel can be achieved, thereby solving the problem of the inability to repair components of the composite cast iron wheel and the high replacement cost in the background technology.

[0037] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A composite cast iron wheel, comprising a first connecting assembly (1) and a second connecting assembly (2), wherein the second connecting assembly (2) is mounted on both sides of the first connecting assembly (1), characterized in that: The first connecting component (1) comprises a first connecting component (3), and a second connecting component (4) is sleeved on the outside of the first connecting component (3); The second connecting component (2) comprises a first connecting end cover (5), the first connecting end cover (5) being arranged on one side of the first connecting component (3), and a second connecting end cover (6) being arranged on a side of the first connecting component (3) away from the first connecting end cover (5); The first connecting end cover (5) and the second connecting end cover (6) have the same structure, and both the first connecting end cover (5) and the second connecting end cover (6) are made of an iron alloy with a relatively high carbon content.

2. A composite cast iron wheel according to claim 1, characterized in that: The outer sides of the first connecting end cover (5) and the second connecting end cover (6) are both provided with circular grooves (7), a first axial hole (8) is penetrated through the middle of the circular groove (7), first connecting holes (9) are penetrated through the two sides of the circular groove (7) close to the first axial hole (8), and first positioning holes (10) are penetrated through the two sides of the circular groove (7) away from the first connecting hole (9).

3. A composite cast iron wheel according to claim 2, characterized in that: Annular grooves (11) are respectively provided around the inner sides of the first connecting end cover (5) and the second connecting end cover (6); two sets of fixing screws (12) are respectively installed at both ends of the first connecting end cover (5) and the second connecting end cover (6) on one side close to the annular groove (11); and positioning plug rods (13) are also respectively connected to the two sides of the first connecting end cover (5) and the second connecting end cover (6) away from the fixing screws (12).

4. A composite cast iron wheel according to claim 3, characterized in that: The second connecting component (4) comprises a metal cover body (14), the metal cover body (14) matches the circular groove (7) structure, the metal cover body (14) and the circular groove (7) are overfitted, the inner wall of the metal cover body (14) is provided with positioning grooves (15) around, and the outer surface of the metal cover body (14) is sprayed with a hard alloy coating (16).

5. A composite cast iron wheel according to claim 4, characterized in that: The first connecting component (3) comprises a metal inner core (17), a second axial hole (18) is formed through the middle of the metal inner core (17), and a plurality of positioning clamps (19) are distributed around the outer side of the metal inner core (17), the positioning clamps (19) and the positioning clamp slots (15) are structurally matched, and the positioning clamps (19) and the positioning clamp slots (15) are overfitted.

6. A composite cast iron wheel according to claim 5, characterized in that: The metal inner core (17) is provided with a second connecting hole (20) through the outer side near the second axial hole (18), the second connecting hole (20) matches the structure of the first connecting hole (9), the fixing screw (12) is plug-fitted with the second connecting hole (20) and the first connecting hole (9), and the metal inner core (17) is also provided with a second positioning hole (21) through the side near the second connecting hole (20), the second positioning hole (21) matches the structure of the first positioning hole (10), and the positioning plug rod (13) is plug-fitted with the second positioning hole (21) and the first positioning hole (10).