Automatic master batch discharging mechanism
By introducing dust removal pumps and filter holes into the masterbatch automatic discharge mechanism, the technical problems of dust recovery and treatment during the masterbatch cutting and packaging process are solved, and the effective collection and discharge of dust is achieved, improving the cleanliness of the masterbatch and the safety of the discharge process are improved.
Patent Information
- Application Number
- CN202421038560.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
After the existing masterbatch is formed, dust recycling and treatment technology is lacking during the process of unloading and packaging, which leads to an increase in the concentration of dust in the air, which poses a risk of explosion and affects the health of the operator.
An automatic feeding mechanism of masterbatch is designed. By setting a dust removal pump and filter hole in the cabinet, the design of external air and buffer rollers can be used to effectively collect and discharge dust.
The dust in the masterbatch is effectively recovered, the cleanliness of the masterbatch is improved, and the safety of the unloading process is enhanced.
Smart Images

Figure CN222611423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production and processing equipment, in particular to an automatic masterbatch unloading mechanism. Background Art
[0002] After the existing masterbatch is formed, it will be cut and packaged, but the masterbatch usually contains a lot of dust. On the one hand, the dust will affect the health of the operator, and on the other hand, the dust concentration in the air will reach a critical value and there will be a risk of explosion. When the masterbatch in the prior art is cut, there is a lack of relevant dust recovery and treatment technology, which leads to a large amount of dust when the masterbatch is cut and packaged.
[0003] Therefore, the technical problem to be solved in this application is: how to recycle the dust in the masterbatch when the masterbatch is being packaged. Utility Model Content
[0004] In order to solve the above technical problems, the utility model proposes an automatic masterbatch unloading mechanism, in which the masterbatch enters the silo through the feed port, and finally falls into the discharge port through the buffer roller and is discharged and collected. At the same time, the dust removal pump is turned on, and the external air enters the chamber through the air inlet, and flows upward through the filter hole of the silo, and the dust is discharged from the exhaust port on the top of the casing together with the connected dust. This solution can effectively collect the dust in the masterbatch, ensure the cleanliness of the masterbatch, and improve the safety of the masterbatch unloading.
[0005] Specifically, the utility model proposes a masterbatch automatic feeding mechanism, comprising:
[0006] A casing, wherein the casing has a chamber, a feed port communicating with the chamber is provided at the top of the casing, a discharge port communicating with the chamber is provided at the bottom of the casing, and an air inlet communicating with the chamber is provided on a side wall of the casing;
[0007] A dust removal pump, wherein an air inlet end of the dust removal pump is connected to an internal chamber of the housing;
[0008] A silo, wherein the silo is fixed in the chamber, an opening at the top of the silo is connected to the feed port, an opening at the bottom of the silo is connected to the discharge port, and a filtering hole is provided on the side wall of the silo;
[0009] Buffer rollers, a plurality of buffer rollers are arranged in the material bin, and a spacing is left between adjacent buffer rollers.
[0010] Preferably, a door body is provided on the air inlet to shield it.
[0011] Preferably, the buffer roller is fixedly or rotatably arranged in the silo.
[0012] Preferably, the material bin comprises a first mesh plate and a second mesh plate, and the material bin is formed between the first mesh plate, the second mesh plate and the side wall of the casing.
[0013] Preferably, a bracket is fixed on the fixing block of the casing.
[0014] Preferably, a material plate is slidably provided on the bracket in a vertical direction, and a distance adjusting member is provided at the lower end of the material plate.
[0015] Preferably, an inclined plate is provided in the silo, and a gap is left between the lower end of the inclined plate and the side wall of the silo.
[0016] Preferably, the number of the inclined plates is three, and the three inclined plates are all located above the buffer roller.
[0017] Preferably, the three inclined plates are the first inclined plate, the second inclined plate and the third inclined plate in order from top to bottom, and a material blocking component is provided in the silo, and the material blocking component is installed on the horizontal part of the second mesh plate through a spring; and the material blocking component is located above the second inclined plate, and a material channel is left between the material blocking component and the second inclined plate.
[0018] Preferably, the material blocking component includes a first rotating plate and a second rotating plate, the first rotating plate and the second rotating plate are fixed by a rotating column, the rotating column is fixed in the silo by a rotating shaft, the first rotating plate is close to the second inclined plate, the second rotating plate is located above the first rotating plate, and the spring is installed between the second rotating plate and the horizontal part. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required to be used in the embodiments or the description of the prior art will be briefly introduced below.
[0020] Figure 1 Schematic diagram of the three-dimensional structure of the masterbatch automatic feeding mechanism proposed in this embodiment;
[0021] Figure 2 is a side view of the masterbatch automatic unloading mechanism proposed in this embodiment;
[0022] Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure in the AA direction;
[0023] Figure 4 yes Figure 3 Schematic diagram of the cross-section structure in the middle BB direction;
[0024] Figure 5 yes Figure 3 A schematic diagram of the local enlarged structure at C in the middle;
[0025] Figure 6 is a schematic diagram of the three-dimensional structure of the distance adjustment member in this embodiment;
[0026] Figure 7 Schematic diagram of the structure of the first mesh board and the second mesh board in this embodiment.
[0027] The reference numerals in the accompanying drawings are as follows:
[0028] 11- housing; 12- feed inlet; 13- discharge outlet; 14- dust removal pump; 15- silo; 16- buffer roller; 17- door body; 18- first mesh plate; 19- second mesh plate; 20- bracket; 21- material plate; 22- distance adjusting member; 23- first inclined plate; 24- second inclined plate; 25- third inclined plate; 26- first rotating plate; 27- second rotating plate; 28- rotating column; 29- spring; 30- horizontal part; 31- threaded sleeve; 32- screw; 33- pad. DETAILED DESCRIPTION
[0029] The technical solution of the present application is further described below in conjunction with specific embodiments, but the present application is not limited to these embodiments.
[0030] like Figures 1 to 7 As shown, this embodiment proposes a masterbatch automatic feeding mechanism, including:
[0031] A housing 11, wherein the housing 11 has a chamber, a feed port 12 communicating with the chamber is provided at the top of the housing 11, a discharge port 13 communicating with the chamber is provided at the bottom of the housing 11, and an air inlet communicating with the chamber is provided on a side wall of the housing 11;
[0032] A dust removal pump 14, wherein an air inlet end of the dust removal pump 14 is connected to an internal chamber of the housing 11;
[0033] A silo 15, wherein the silo 15 is fixed in the chamber, an opening at the top of the silo 15 is connected to the feed port 12, an opening at the bottom of the silo 15 is connected to the discharge port 13, and a filtering hole is provided on the side wall of the silo 15;
[0034] Buffer rollers 16 , wherein a plurality of buffer rollers 16 are arranged in the material bin 15 , and a spacing is left between adjacent buffer rollers 16 .
[0035] The technical effect of this solution is that the dust in the masterbatch can be effectively collected, the cleanliness of the masterbatch is ensured, and the safety of the masterbatch feeding is improved.
[0036] The masterbatch in this solution enters the silo 15 through the feed port 12, and finally falls into the discharge port 13 through the buffer roller 16 and is discharged and collected. At the same time, the dust removal pump 14 is turned on, and the external air enters the chamber through the air inlet, flows upward through the filter holes of the silo 15, and is discharged from the exhaust port on the top of the housing 11 together with the dust.
[0037] As an implementation of this embodiment, the air inlet is shielded by a door body 17. When the entire device is in a non-working state, the door body 17 is in a closed state and is used to shield the air inlet.
[0038] As an implementation of this embodiment, the buffer roller 16 is fixedly or rotatably disposed in the silo 15 .
[0039] This solution proposes two installation methods of the buffer roller 16, both of which can achieve dispersion of the masterbatch and allow the dust to be completely spread out, so that the dust can be more effectively sucked away and discharged.
[0040] As an implementation mode of this embodiment, the material bin 15 includes a first mesh plate 18 and a second mesh plate 19 , and the material bin 15 is formed between the first mesh plate 18 , the second mesh plate 19 and the side wall of the housing 11 .
[0041] The mesh holes on the first mesh plate 18 and the second mesh plate 19 are the above-mentioned filter holes, which are used to prevent the masterbatch from passing through the mesh holes, so that the masterbatch is completely retained in the silo 15, and at the same time, the dust is discharged and collected through the mesh holes.
[0042] As an implementation of this embodiment, a bracket 20 is fixed on the fixed block of the housing 11. Further, a material plate 21 is slidably arranged on the bracket 20 in a vertical direction, and a distance adjusting member 22 is arranged at the lower end of the material plate 21.
[0043] The height of the material plate 21 is adjusted by the distance adjusting member 22, so as to facilitate the packaging of the discharged masterbatch.
[0044] Furthermore, the distance adjusting member 22 includes a threaded sleeve 31 and a screw 32, wherein the sleeve is fixed to the lower surface of the material plate 21, the screw 32 is screwed into the threaded sleeve 31, and a pad 33 is fixed to the lower end of the screw 32. The height of the material plate 21 is adjusted by rotating the screw 32 to adapt to the specific packaging scenario.
[0045] As an implementation method of this embodiment, an inclined plate is provided in the silo 15 , and a gap is left between the lower end of the inclined plate and the side wall of the silo 15 .
[0046] Furthermore, the number of the inclined plates is three, and the three inclined plates are all located above the buffer roller 16 .
[0047] In this solution, an inclined plate is provided, which is used to increase the movement stroke of the masterbatch on the one hand, and to reduce the impact force of the falling masterbatch on the other hand, so as to reduce the new amount of dust.
[0048] As an implementation mode of this embodiment, the three inclined plates are, in order from top to bottom, a first inclined plate 23, a second inclined plate 24 and a third inclined plate 25, a material blocking component is provided in the silo 15, and the material blocking component is installed on the horizontal portion 30 of the second mesh plate 19 through a spring 29; and the material blocking component is located above the second inclined plate 24, and a material channel is left between the material blocking component and the second inclined plate 24.
[0049] The technical effect of this solution is that, under the joint action of the second inclined plate 24 and the material blocking component, the masterbatch passes through the narrow material channel, so that the masterbatch is spread out, the masterbatch falls more dispersedly, and the dust attached to the masterbatch can be better blown away.
[0050] As an implementation mode of this embodiment, the material blocking component includes a first rotating plate 26 and a second rotating plate 27, the first rotating plate 26 and the second rotating plate 27 are fixed by a rotating column 28, the rotating column 28 is fixed in the silo 15 by a rotating shaft, the first rotating plate 26 is close to the second inclined plate 24, the second rotating plate 27 is located above the first rotating plate 26, and the spring 29 is installed between the second rotating plate 27 and the horizontal part 30.
[0051] The technical effect of this solution is that when the amount of material is particularly large, the force on the first rotating plate 26 increases and is greater than the elastic force of the spring 29. At this time, the first rotating plate 26 and the second rotating plate 27 rotate synchronously, and the opening of the material channel becomes larger, which can more effectively prevent the mother particles from accumulating on the second inclined plate 24.
[0052] For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the utility model, which all fall within the protection scope of the utility model.
Claims
1. A masterbatch automatic feeding mechanism, characterized in that: include: A casing (11), wherein the casing (11) has a chamber, a top of the casing (11) is provided with a feed port (12) communicating with the chamber, a bottom of the casing (11) is provided with a discharge port (13) communicating with the chamber, and a side wall of the casing (11) is provided with an air inlet communicating with the chamber; A dust removal pump (14), wherein an air inlet end of the dust removal pump (14) is connected to an internal chamber of the housing (11); A silo (15), wherein the silo (15) is fixed in the chamber, an opening at the top of the silo (15) is connected to the feed port (12), an opening at the bottom of the silo (15) is connected to the discharge port (13), and a filtering hole is provided on a side wall of the silo (15); Buffer rollers (16), a plurality of buffer rollers (16) are arranged in the material bin (15), and a spacing is left between adjacent buffer rollers (16).
2. The automatic masterbatch feeding mechanism according to claim 1, characterized in that: The air inlet is shielded by a door body (17).
3. The automatic masterbatch unloading mechanism according to claim 1, characterized in that: The buffer roller (16) is fixedly or rotatably arranged in the silo (15).
4. The automatic masterbatch unloading mechanism according to claim 3, characterized in that: The material bin (15) comprises a first mesh plate (18) and a second mesh plate (19); the material bin (15) is formed between the first mesh plate (18), the second mesh plate (19) and the side wall of the housing (11).
5. The automatic masterbatch unloading mechanism according to claim 1, characterized in that: A bracket (20) is fixed on the fixing block of the casing (11).
6. The automatic masterbatch unloading mechanism according to claim 5, characterized in that: A material plate (21) is slidably arranged on the bracket (20) in a vertical direction, and a distance adjusting member (22) is arranged at the lower end of the material plate (21).
7. The automatic masterbatch unloading mechanism according to claim 4, characterized in that: An inclined plate is provided in the silo (15), and a gap is left between the lower end of the inclined plate and the side wall of the silo (15).
8. The automatic masterbatch unloading mechanism according to claim 7, characterized in that: The number of the inclined plates is three, and the three inclined plates are all located above the buffer roller (16).
9. The automatic masterbatch unloading mechanism according to claim 8, characterized in that: The three inclined plates are, in order from top to bottom, a first inclined plate (23), a second inclined plate (24) and a third inclined plate (25); a material blocking component is provided in the silo (15); the material blocking component is installed on the horizontal portion (30) of the second mesh plate (19) through a spring (29); and the material blocking component is located above the second inclined plate (24); a material channel is left between the material blocking component and the second inclined plate (24).
10. The automatic masterbatch unloading mechanism according to claim 9, characterized in that: The material blocking component includes a first rotating plate (26) and a second rotating plate (27), the first rotating plate (26) and the second rotating plate (27) are fixed by a rotating column (28), the rotating column (28) is fixed in the silo (15) by a rotating shaft, the first rotating plate (26) is close to the second inclined plate (24), the second rotating plate (27) is located above the first rotating plate (26), and the spring (29) is installed between the second rotating plate (27) and the horizontal part (30).