Stacking device for block foil processing
By designing a palletizing device for block foil processing, and automatically clamping and transporting block foils with the robotic arms and clamping plates, the deformation and misalignment of block foil caused by manual collection is solved, and the stability and consistency are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202420733948.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the prior art, during the continuous production process of aluminum foil, due to unstable manual collection, the block foil will be deformed, misaligned, etc., and the operation stability is poor and the consistency is low.
A palletizing device for block foil processing is designed, including a base frame, a bracket, a transfer robot arm, a transfer head, a clamp and a linear driver. Through the coordinated work of the robot arm and a clamp, the automatic clamping, transport and stacking of block foil is realized, reducing manual intervention.
Through the automated block foil collection and stacking process, the palletization stability and consistency of block foils are improved, the uncertainty of manual operation is reduced, and the production efficiency is improved.
Smart Images

Figure CN222612366U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum foil production and processing equipment, and specifically relates to a stacking device for processing block foil. Background Art
[0002] Aluminum foil is a hot stamping material that is directly rolled into thin sheets with metal aluminum. Its hot stamping effect is similar to that of pure silver foil, so it is also called fake silver foil. During production, the rolled aluminum foil will first be made into a shape that meets the requirements according to the product shape, size and other requirements. For products without specific shape and size requirements, the aluminum foil will be cut into small pieces of foil of various general specifications, which is convenient for people to select and use according to their own needs; after the aluminum foil is cut, the cut pieces of foil need to be collected and stacked for easy packaging, storage or transportation of the pieces of foil; in the continuous production process of the pieces of foil, most of them are manually picked up, collected and stacked in an intermittent manner, and the operating staff are required to be experienced. Otherwise, when picking up the pieces of foil, it will interfere with the pieces of foil produced continuously behind, resulting in deformation and dislocation of the pieces of foil, and manual secondary adjustment is required, resulting in poor operation stability and low consistency; therefore, it is necessary to improve and optimize the existing technology. Utility Model Content
[0003] The utility model provides a stacking device for processing block foils, which solves the problems of poor operation stability and low consistency in the related art of manually collecting continuously produced block foils.
[0004] The technical solution of the utility model is as follows:
[0005] A stacking device for processing block foil, used for receiving block foil, comprising:
[0006] Scaffolding;
[0007] A bracket, the bracket is arranged on the base frame, and the bracket is used to receive the block foil;
[0008] A transfer robot arm, wherein the transfer robot arm is arranged on one side of the base frame, and the bracket is located between the base frame and the transfer robot arm;
[0009] A transfer head, the transfer head is rotatably arranged on the transfer mechanical arm;
[0010] A clamping plate is slidably arranged on the transfer head, and the clamping plate is used for clamping the piece of foil.
[0011] As a further technical solution, it also includes:
[0012] A linear drive is arranged on the transfer head, and the power output by the linear drive is used to drive the clamping plate to slide.
[0013] As a further technical solution, there are several splints, and the several splints are arranged on the transfer head at intervals.
[0014] As a further technical solution, it also includes:
[0015] A rotating shaft, the rotating shaft is rotatably arranged on the base frame, a plurality of the brackets are arranged on the rotating shaft, the plurality of the brackets are circumferentially and spaced apart on the rotating shaft, and the brackets are arranged on the base frame by means of the rotating shaft;
[0016] A baffle, wherein the baffle is arranged on the base frame, and the baffle is located between the bracket and the transfer robot arm.
[0017] As a further technical solution, the blocking member is an elastic rod-shaped member.
[0018] As a further technical solution, the bracket includes:
[0019] A bottom plate, the bottom plate is arranged on the rotating shaft, a groove 1 is formed on the bottom plate, and the clamping plate passes through the groove 1 when moving;
[0020] Side baffles, the side baffles are arranged on the left and right sides of the bottom plate;
[0021] Any two adjacent bottom plates are arranged at an angle, and an angle space for receiving the block foil is formed at the angle.
[0022] As a further technical solution, the angle is greater than 0° and less than or equal to 90°.
[0023] As a further technical solution, it also includes:
[0024] A stacking rack is arranged on one side of the transfer robot arm, and is used to receive the block foil. A second groove is provided on the stacking rack.
[0025] As a further technical solution, the transfer robot arm includes:
[0026] A transfer seat, wherein the transfer seat is arranged on one side of the base frame, and the bracket is located between the base frame and the transfer seat;
[0027] A first rotating driver, wherein the first rotating driver is disposed on the transfer seat;
[0028] A transfer plate, wherein the transfer plate is rotatably arranged on the first rotation driver, and the power output by the first rotation driver is used to drive the transfer plate to rotate;
[0029] A support arm 1, wherein the support arm 1 is rotatably disposed on the transfer plate;
[0030] A second rotating driver, wherein the second rotating driver is disposed on the transfer plate, and the power output by the second rotating driver is used to drive the first supporting arm to rotate;
[0031] An adapter, the adapter being rotatably disposed on the first support arm;
[0032] A second supporting arm, wherein the second supporting arm is rotatably disposed on the adapter;
[0033] A rotation driver three, the rotation driver three is arranged on the adapter, the power output by the rotation driver three is used to drive the support arm two to rotate, and the transfer head is rotatably arranged on the support arm two;
[0034] A rotating driver four is arranged on the supporting arm two, and the power output by the rotating driver four is used to drive the transfer head to rotate.
[0035] As a further technical solution, it also includes:
[0036] A cutting knife is slidably arranged on the base frame, and is used for cutting the aluminum foil after sliding.
[0037] The working principle and beneficial effects of the utility model are:
[0038] In the utility model, the stacking device comprises a base frame, a bracket, a transfer mechanical arm, a transfer head, a clamping plate and a linear drive; the linear drive is preferably a cylinder in the prior art; the transfer mechanical arm has the function of adjusting the position of the clamping plate at multiple angles in space; when working, the rolled aluminum foil is transported to the base frame, and the aluminum foil is cut into pieces of foil after being processed by the base frame, and the output pieces of foil fall onto the knife bracket; after a certain number of pieces of foil are accumulated, the transfer mechanical arm is started with the help of an external controller, and the transfer mechanical arm starts to run under the action of an external power source and drives the rotating head to rotate until the clamping plate on the transfer head is just facing the piece of foil; the number of clamping plates is several, and in this embodiment, four are preferably used, and two are grouped together In each group of clamps, the first clamp is defined as plate A, which is fixed on the transfer head, and the second clamp is defined as plate B, which slides with the help of the power output by the linear drive; before the clamp approaches the bracket, plate B slides away from plate A, and a gap for clamping the block foil is formed between plates A and B; then, under the action of the transfer robot arm, the transfer head moves to one side of the block foil, at which time plates A and B are located on both sides of the block foil respectively; then, the linear drive is started, and plate B slides toward the direction close to plate A until plates A and B clamp the block foil; then, the transfer robot arm is started again to move the block foil to the next process for stacking and waiting for the next clamping and transfer operation. At the same time, one transfer robot arm can correspond to multiple base frames for outputting block foils at the same time, one-to-many, reducing the amount of manual work on site, while improving the stability and consistency of the block foil stacking process. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0040] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0041] Figure 2 It is a structural schematic diagram of the junction of the base frame and the bracket of the utility model;
[0042] Figure 3 It is a structural schematic diagram of the bracket of the utility model;
[0043] In the figure: 1. base frame, 21. aluminum foil, 22. block foil, 3. bracket, 31. rotating shaft, 32. baffle, 33. bottom plate, 34. side baffle, 35. angle space, 36. groove one, 4. transfer robot arm, 41. transfer seat, 42. rotation driver one, 43. transfer plate, 44. support arm one, 45. rotation driver two, 46. adapter, 47. support arm two, 48. rotation driver three, 49. rotation driver four, 5. transfer head, 51. splint, 52. linear driver, 6. stacking rack, 61. groove two, 7. cutting knife. DETAILED DESCRIPTION
[0044] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0045] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0046] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0047] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0048] Embodiment 1
[0049] Reference Figure 1~Figure 3 , which is the first embodiment of the utility model, provides a stacking device for processing block foil 22.
[0050] In this embodiment, the stacking device includes a base frame 1, a bracket 3, a transfer robot arm 4, a transfer head 5, a clamp 51 and a linear drive 52; the linear drive 52 is preferably a cylinder in the prior art; the transfer robot arm 4 has the function of adjusting the position of the clamp 51 at multiple angles in space; when working, the rolled aluminum foil 21 is transported to the base frame 1, and after being processed by the base frame 1, the aluminum foil 21 is cut into blocks of foil 22, and the output blocks of foil 22 fall onto the knife bracket 3; after a certain number of blocks of foil 22 are accumulated, the transfer robot arm 4 is started with the help of an external controller, and the transfer robot arm 4 starts to run under the action of an external power source and drives the rotating head to rotate until the clamp 51 on the transfer head 5 is just facing the block of foil 22; the number of clamps 51 is several, and in this embodiment, preferably four, two by two. As a group, in each group of clamps 51, the first clamp 51 is defined as plate A, which is fixed on the transfer head 5, and the second clamp 51 is defined as plate B, which slides with the help of the power output by the linear drive 52; before the clamp 51 approaches the bracket 3, plate B slides in the direction away from plate A, and a gap for clamping the block foil 22 is formed between plate A and plate B; then, under the action of the transfer robot 4, the transfer head 5 moves to one side of the block foil 22, at which time plate A and plate B are respectively located on both sides of the block foil 22; then, the linear drive 52 is started, and plate B slides in the direction close to plate A until plate A and plate B clamp the block foil 22; then, the transfer robot 4 is started again to transfer the block foil 22 to the next step for stacking and stacking, waiting for the next clamping and transfer operation. At the same time, one transfer robot 4 can correspond to multiple base frames 1 for outputting block foils 22 at the same time, one-to-many, reducing the amount of manual work on site, and at the same time improving the stability and consistency of the stacking process of the block foil 22.
[0051] Embodiment 2
[0052] Reference Figure 1~Figure 3 , which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that:
[0053] Compared with the first embodiment, on the basis of the stacking device including the base frame 1, the bracket 3, the transfer robot arm 4, the transfer head 5 and the clamping plate 51, a rotating shaft 31 and a stopper 32 are further added; wherein the bracket 3 includes a bottom plate 33 and a side baffle 34; the number of brackets 3 in this example is four, namely, rack one, rack two, rack three and rack four; the number of side baffles 34 on each bracket 3 is two; the angle between any two adjacent bottom plates 33 is ninety degrees; when working, the bottom plate 33 on rack one is in a horizontal state, rack four is located between rack one and the base frame 1, and rack The bottom plate 33 of the fourth frame, the bottom plate 33 of the first frame and the two side baffles 34 of the first frame form a U-shaped angle space 35, and the foil blocks 22 output by the base frame 1 fall into the U-shaped angle space 35. At this time, the bottom plate 33 of the fourth frame plays a role of blocking and limiting, preventing the output foil blocks 22 from sliding forward under the action of inertia, causing the foil blocks 22 to be stacked unevenly; when the foil blocks 22 on the first frame accumulate to a certain number, the driving shaft 31 is grasped to ninety degrees; at this time, the second frame replaces the first frame to receive the foil blocks 22 output by the base frame 1; the first frame rotates to the position of the fourth frame When the rotating shaft 31 rotates, the block foil 22 is prevented from being separated from the bottom plate 33 of the first frame, which would cause the failure of the subsequent clamping plate 51. The stopper 32 is made of elastic material, and the elastically deformable rod-shaped plastic bristles in the prior art can be selected, or the rubber rod-shaped member in the prior art can be selected. The side baffle 34 can prevent the block foil 22 from falling from the bottom plate 33 of the first frame. The left and right sides slide down; at this time, the transfer robot arm 4 is started, and then the transfer head 5 and the clamping plate 51 are started in turn to clamp the block foil 22 between the rack one and the rack four, and the clamping plate 51 is avoided by means of the groove 36, so that the clamping plate 51 can clamp more on the block foil 22, increase the contact area between the clamping plate 51 and the block foil 22, and improve the clamping stability; then the block foil 22 between the rack one and the rack four is transferred to the next process, completing the rapid transfer of the block foil 22; the speed of the transfer of the block foil 22, the stability of the transfer and the consistency of the stacking of the block foil 22 are improved.
[0054] Embodiment 3
[0055] Reference Figure 1~Figure 3 , which is the third embodiment of the present utility model, and this embodiment is different from the second embodiment in that:
[0056] Compared with the second embodiment, on the basis of the stacking device including the base frame 1, the bracket 3, the transfer robot arm 4, the transfer head 5 and the clamp 51, a rotating shaft 31 and a baffle 32 are further added; wherein the bracket 3 includes a bottom plate 33 and a side baffle 34; the number of the brackets 3 in this example is six, and the angle between two adjacent bottom plates 33 is sixty degrees. When in use, the rotating shaft 31 rotates sixty degrees each time, and with the help of the rotating shaft 31 and the six brackets 3, the continuous output of the block foil 22 is guaranteed; when a certain number of block foils 22 are accumulated on the first bracket 3, the rotating shaft 31 rotates sixty degrees, and the second bracket 3 continues to undertake the output of the block foil 22; at this time, the transfer robot arm 4, the transfer head 5, and the clamp 51 can be started to transfer the block foil 22 on the first bracket 3.
[0057] Alternatively, after a certain number of foil blocks 22 have accumulated on the second bracket 3, the rotating shaft 31 can be rotated another sixty degrees, and the third bracket 3 can continue to receive the output of the foil blocks 22; at this time, the first bracket 3 has been rotated one hundred and twenty degrees relative to the initial position; at this time, the transfer robot arm 4, the transfer head 5, and the splint 51 can be started to transfer the foil blocks 22 to transfer the foil blocks 22 on the first bracket 3.
[0058] Embodiment 4
[0059] Reference Figure 1~Figure 3 , which is the fourth embodiment of the present utility model, and this embodiment is different from the first embodiment in that:
[0060] Compared with the first embodiment, on the basis of the stacking device including the base frame 1, the bracket 3, the transfer robot arm 4, the transfer head 5 and the splint 51, a stacking rack 6 is further added; the transfer robot arm 4 drives the transfer head 5 and the splint 51 to transfer the block foil 22 on the bracket 3 to the stacking rack 6. When placing the block foil 22, the position of the splint 51 can be avoided through the groove 2 62, so that the transfer robot arm 4, the transfer head 5 and the splint 51 can place the block foil 22 stably on the stacking rack 6, avoid the displacement of the block foil 22 when the splint 51 is withdrawn, and increase the secondary adjustment operation of the block foil 22.
[0061] Embodiment 5
[0062] Reference Figure 1~Figure 3 , is the fifth embodiment of the present utility model, which is different from the first embodiment in that:
[0063] Compared with the first embodiment, on the basis that the stacking device includes a base frame 1, a bracket 3, a transfer robot arm 4, a transfer head 5 and a splint 51, the transfer robot arm 4 is further refined, and the transfer robot arm 4 includes a transfer seat 41, a rotating driver 1 42, a transfer plate 43, a support arm 1 44, a rotating driver 2 45, an adapter 46, a support arm 2 47, a rotating driver 3 48 and a rotating driver 4 49; wherein the adapter 46 provides a rotational driving force by means of its own built-in motor; the rotating driver 1 42, the rotating driver 2 45, the rotating driver 3 48 and the rotating driver 4 49 are all selected from hydraulic motors or motors and other equipment that can provide rotation in the prior art; when in use, the rotating driver 1 42, the rotating driver 2 45, the rotating driver 3 48 and the rotating driver 4 49 provide power, thereby realizing the adjustment of the spatial position of the transfer frame, and at the same time adjusting the direction of the splint 51, so as to facilitate the clamping and stacking of the foil block 22.
[0064] Embodiment 6
[0065] Reference Figure 1~Figure 3 , is the sixth embodiment of the present utility model, which is different from the first embodiment in that:
[0066] Compared with the first embodiment, on the basis of the stacking device including the base frame 1, the bracket 3, the transfer robot arm 4, the transfer head 5 and the clamping plate 51, a cutting knife 7 is further added, and the aluminum foil 21 is cut with the help of the cutting knife 7 to obtain block foil 22 of various specifications; the cutting knife 7 slides up and down for cutting with the help of the power output by the external power source.
[0067] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A stacking device for processing block foil, for receiving block foil (22), characterized in that: include: Base frame (1); A bracket (3), the bracket (3) being arranged on the base frame (1), and the bracket (3) being used for receiving the block foil (22); A transfer robot arm (4), the transfer robot arm (4) being arranged on one side of the base frame (1), and the bracket (3) being located between the base frame (1) and the transfer robot arm (4); A transfer head (5), the transfer head (5) being rotatably disposed on the transfer mechanical arm (4); A clamping plate (51), wherein the clamping plate (51) is slidably arranged on the transfer head (5), and the clamping plate (51) is used to clamp the block foil (22).
2. A stacking device for processing block foil according to claim 1, characterized in that: Also includes: A linear drive (52), wherein the linear drive (52) is arranged on the transfer head (5), and the power output by the linear drive (52) is used to drive the clamping plate (51) to slide.
3. A stacking device for processing block foil according to claim 1, characterized in that: The number of the clamping plates (51) is multiple, and the multiple clamping plates (51) are arranged at intervals on the transfer head (5).
4. A stacking device for processing block foil according to claim 1, characterized in that: Also includes: a rotating shaft (31), the rotating shaft (31) being rotatably arranged on the base frame (1), a plurality of the brackets (3) being arranged on the rotating shaft (31), the plurality of the brackets (3) being circumferentially and spaced apart and distributed on the rotating shaft (31), the brackets (3) being arranged on the base frame (1) by means of the rotating shaft (31); A stopper (32), wherein the stopper (32) is arranged on the base frame (1), and the stopper (32) is located between the bracket (3) and the transfer robot arm (4).
5. A stacking device for processing block foil according to claim 4, characterized in that: The blocking member (32) is an elastic rod-shaped member.
6. The stacking device for processing block foil according to claim 4, characterized in that: The bracket (3) comprises: A bottom plate (33), the bottom plate (33) being arranged on the rotating shaft (31), the bottom plate (33) being provided with a groove 1 (36), and the clamping plate (51) passing through the groove 1 (36) when moving; Side baffles (34), the side baffles (34) being arranged on the left and right sides of the bottom plate (33); Any two adjacent bottom plates (33) are arranged at an angle, and an angle space (35) for receiving the block foil (22) is formed at the angle.
7. A stacking device for processing block foil according to claim 6, characterized in that: The angle is greater than 0° and less than or equal to 90°.
8. The stacking device for processing block foil according to claim 1, characterized in that: Also includes: A stacking rack (6), the stacking rack (6) being arranged on one side of the transfer robot arm (4), the stacking rack (6) being used to receive the block foil (22), and a second groove (61) being provided on the stacking rack (6).
9. The stacking device for processing block foil according to claim 1, characterized in that: The transfer robot arm (4) comprises: A transfer seat (41), wherein the transfer seat (41) is arranged on one side of the base frame (1), and the bracket (3) is located between the base frame (1) and the transfer seat (41); A rotating driver (42), wherein the rotating driver (42) is disposed on the transfer seat (41); a transfer plate (43), the transfer plate (43) being rotatably disposed on the first rotation driver (42), and the power output by the first rotation driver (42) being used to drive the transfer plate (43) to rotate; Support arm one (44), the support arm one (44) being rotatably disposed on the transfer plate (43); A second rotating driver (45), wherein the second rotating driver (45) is disposed on the transfer plate (43), and the power output by the second rotating driver (45) is used to drive the first supporting arm (44) to rotate; An adapter (46), the adapter (46) being rotatably disposed on the first support arm (44); A second support arm (47), the second support arm (47) being rotatably disposed on the adapter (46); A third rotating driver (48), wherein the third rotating driver (48) is arranged on the adapter (46), and the power output by the third rotating driver (48) is used to drive the second supporting arm (47) to rotate, and the transfer head (5) is rotatably arranged on the second supporting arm (47); A rotating driver four (49), wherein the rotating driver four (49) is arranged on the supporting arm two (47), and the power output by the rotating driver four (49) is used to drive the transfer head (5) to rotate.
10. The stacking device for processing block foil according to claim 1, characterized in that: Also includes: A cutting knife (7), wherein the cutting knife (7) is slidably disposed on the base frame (1), and the cutting knife (7) is used to cut the aluminum foil (21) after sliding.