Vibrating plate metering system

By designing a vibration disk metering and feeding system, using the photography device and controller to automatically identify the number of chips and adjust the vibration frequency, the problem that existing equipment cannot automatically adjust the loading and loading and metering, and improve the operating efficiency and component quality.

CN111439538BActive Publication Date: 2025-03-14NANTONG XINMENG TESTING RES INST OPERATION MANAGEMENT CO LTD
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Patent Information

Application Number
CN202010315296.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-21
Publication Date
2025-03-14
Estimated Expiration
2040-04-21

AI Technical Summary

Technical Problem

The existing vibration disk equipment cannot automatically adjust the loading and unloading, and cannot measure the number of chips, resulting in cumbersome manual operation and inefficient efficiency.

Method used

A vibration disk metering and feeding system is designed, including a feeding funnel, a conveyor table and a vibration disk, equipped with a photography device and a controller, to determine the number of chips through visual identification programs, and adjust the vibration frequency and amplitude through a vibrating motor to achieve automatic loading and loading and quantity measurement.

Benefits of technology

The automatic operation of the vibration disk is realized, manual intervention is reduced, conveying efficiency is improved, feeding and discharge can be accurately controlled, fault rate is reduced, and component quality is ensured.

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Abstract

The present invention provides a vibration plate metering feeding system, which has a feeding funnel, a conveying platform, and a vibration plate in sequence. A camera device is arranged above the vibration plate, and the camera device is connected to the controller through a signal line. The controller is connected to the vibration motor A of the conveying platform through a control line A. The controller has a visual recognition program, which can judge the approximate number of chips by taking pictures of chips in vibration. The vibration plate of the present invention can not only vibrate to arrange the chips, but also make the chips evenly dispersed for easy photography and counting; the controller controls the feeding funnel to discharge materials, and controls the vibration plate and the vibration plate to convey chips and other electronic components as needed.
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Description

Technical Field

[0001] The present invention relates to a delivery device for microelectronic devices. Background Art

[0002] Microelectronic devices are small in size and large in number. If they need to be sorted and transported, a vibration plate is usually used. The vibration plate is an auxiliary device for automatic assembly machinery, which can sort out various products in an orderly manner. It can work with automatic assembly equipment to assemble various parts of the product into a complete product.

[0003] The vibration plate is powered by a vibration motor, which generates a directional frequency force when working. As long as you regard the vibration plate as a kind of inclined plane and then perform a physical force analysis on this inclined plane, you can easily understand its working principle.

[0004] When the electromagnetic coil of the vibration plate is working, the inclined surface will vibrate slightly up and down due to the electromagnetic attraction. The smooth operation can be achieved by adjusting the working frequency and gap of the vibration plate. The principle of vibrating electromagnet: the electromagnet is used to generate an alternating magnetic field. The vibrating part is an iron sheet suspended in front of the electromagnet. When the signal passes through the electromagnet, the magnetic field of the electromagnet changes, thereby causing the iron sheet to vibrate and make a sound.

[0005] The step nut vibrating plate of application number: 2012103456394 comprises a hopper, a bottom plate and a discharger, wherein the inner wall of the hopper is provided with a spiral ascending nut forward path, the outer wall of the hopper is provided with a spiral descending nut forward path, the end of the nut forward path is separated from the hopper to form a nut hanging seam, and a discharger is provided at the end of the nut hanging seam; the seam height of the nut hanging seam is between the diameters of the upper step and the lower step of the step nut; the width of the discharger is the height of the step nut; the present invention can only feed materials on demand, and cannot automatically discharge materials on demand. Summary of the invention

[0006] Purpose of the invention:

[0007] Provided is a vibrating plate metering feeding system capable of automatically adjusting loading and unloading (or feeding) and simultaneously metering an approximate quantity.

[0008] Technical solution:

[0009] The present invention provides a vibration plate metering feeding system, which has a feeding funnel, a conveying platform, and a vibration plate in descending order according to the feeding sequence. A photographing device is arranged above the vibration plate, and the photographing device is connected to the controller through a signal line, and the controller is connected to the vibration motor A of the vibration plate through a control line A. The controller has a visual recognition program, which can judge the approximate number of chips by taking pictures of the chips in the vibration plate. When the number of chips is less than the preset value range, the vibration motor B vibrates or increases the vibration frequency, so that the chips on the conveying platform are vibrated or accelerated to move forward and fall into the vibration plate. When the number of chips is greater than the preset value range, the vibration motor B stops vibrating or reduces the vibration frequency, so that the chips on the conveying platform are not vibrated or the vibration is reduced to reduce the number of chips falling into the vibration plate, and the number of chips in the vibration plate is maintained basically stable, so that the chips in the vibration plate are correctly arranged and sent to the subsequent workstations.

[0010] The conveying platform is preferably rectangular or trapezoidal in shape, and the front bottom side is preferably longer than the rear bottom side, so as to facilitate receiving and transferring multiple electronic components at the same time; the vibration plate is disc-shaped, so as to facilitate the chips to be arranged and conveyed one by one.

[0011] The controller is then connected to the vibration motor B of the vibration plate B (the conveyor is a vibration plate type conveyor, referred to as vibration plate B) through the control line B. When there are too many chips piled up in the vibration plate, it means that the chip back-end operation is blocked. Simply stopping the vibration of the vibration plate is not enough. The vibration of the vibration plate must be stopped, and the vibration motor B must be stopped or the frequency slowed down to eliminate the fault. When there are too few chips piled up in the vibration plate, it means that the chip back-end operation is smooth, and the chips must be continuously transported to the next process. The vibration of the vibration plate must be continued or accelerated, and the vibration motor B must continue to vibrate or increase the vibration frequency to ensure continuous and efficient production.

[0012] It is preferred that the vibration frequency of vibration motor A (continuous vibration to ensure high chip dispersion and facilitate photo identification) is higher than that of vibration motor B (intermittent vibration), and the amplitude of vibration motor A is smaller than that of vibration motor B. This ensures that the vibration plate continuously transports chips, one by one, while the conveyor table transports chips in an orderly manner, transporting one row at a time, and multiple chips fall into the vibration plate together.

[0013] Beneficial effects:

[0014] The vibrating plate metering feeding system of the present invention can vibrate the plate to arrange and disperse the vibrations evenly, which is convenient for taking photos and counting. At the same time, it controls the feeding funnel to discharge materials and controls the vibrating plate to convey components in sequence. It has many functions and high conveying efficiency. The two-stage vibration feeding mode can greatly reduce the amount of manual work. The two-stage vibration can be uniformly controlled by a controller. Both feeding and discharging can be accurately controlled, with a low failure rate. During the transmission process, there will be no phenomenon of component accumulation, extrusion, collision and dirt, and the quality of components is better guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] In the figure, signal line; 1-controller; 2-vibration motor B; 3-conveyor platform; 4-feeding funnel; 5-chip; 6-vibration plate; 7-vibration motor A; 8-photographing device (including 9-flash); 10-control line. DETAILED DESCRIPTION

[0017] like Figure 1 The vibration plate metering feeding system shown has a feeding funnel, a rectangular conveying platform, and a disc-shaped vibration plate in descending order according to the chip feeding sequence. A photographing device is arranged above the vibration plate. The photographing device is connected to the controller via a signal line. The controller is connected to the vibration motor A of the vibration plate via a control line A. The controller has a visual recognition program, which can identify the approximate number of chips by taking pictures of the chips in the vibration plate.

[0018] The controller is connected to the vibration motor B of the vibration disk B through the control line B. When the number of chips in the vibration disk is lower than the set value range, the vibration motor B starts or accelerates the vibration; when the number of chips in the vibration disk is higher than the set value range, the vibration motor B stops or slows down the vibration.

Claims

1. A vibration plate metering feeding system, which has a feeding funnel, a conveying platform, and a vibration plate in descending order according to the chip feeding sequence, and a camera device is arranged above the vibration plate, the camera device is connected to a controller through a signal line, and the controller is connected to a vibration motor A of the vibration plate through a control line A, and the controller has a visual recognition program, which can identify the approximate number of chips by taking pictures of the chips in the vibration plate; it is characterized by: The controller is connected to the vibration motor B of the conveyor table through the control line B. When the number of chips in the vibration plate is lower than the set value range, the vibration motor B accelerates the vibration; when the number of chips in the vibration plate is higher than the set value range, the vibration motor B slows down the vibration; The system is provided with an alarm. When the number of chips in the vibration disk is higher than the warning value range, the controller controls the vibration motor A and the vibration motor B to stop or slow down the vibration, and alarms through the alarm.

2. The vibrating plate metering feeding system according to claim 1, characterized in that: Vibration motor A vibrates continuously, and vibration motor B vibrates intermittently.

Citation Information

Patent Citations

  • Vibration feeder and printing apparatus

    CN110386421A

  • Automatic feeding device

    CN206241254U

  • Feeding device with double vibrating disks

    CN212892303U