Cocoon bleaching system
By designing a cocoon system including rinsing equipment, dispensing equipment and power pump, the problem of waste of effective ingredients of the medicine liquid during the rinsing process is solved, and the recycling and cost reduction of the medicine liquid is achieved.
Patent Information
- Application Number
- CN202421325809.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the existing silk making process of tussaurus cocoons, the active ingredients in the medicine liquid are consumed during the rinsing process, resulting in the medicine liquid being discharged with the sewage, causing environmental pollution and excessive cost of the medicine liquid.
A cocoon bleaching system is designed, including rinsing equipment, batching equipment and power pump. The remaining rinsed medicine liquid is collected into the batching tank for secondary ingestion through the power pump, and the drug liquid after secondary ingestion is transported to the rinsing chamber for the next rinsing.
The recycling and utilization of the medicine liquid has been realized, environmental pollution has been reduced, and the cost of the medicine liquid has been reduced.
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Figure CN222613551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tussah cocoon silk making, in particular to a cocoon bleaching system. Background Art
[0002] In the silk-making process of tussah cocoons in northern my country, the tussah silkworms need to be rinsed by cocoon rinsing equipment. Specifically, the tussah silkworms need to be placed in the rinsing equipment filled with liquid medicine. After the tussah silkworms are rinsed for a predetermined time, the liquid medicine in the rinsing equipment needs to be quickly drained away to avoid affecting the rinsing effect of the tussah silkworms. In the prior art, since the effective ingredients in the liquid medicine are consumed during the rinsing process, the drained liquid medicine is often discharged with the sewage. Since some effective ingredients still exist in the liquid medicine, this will pollute the environment on the one hand, and on the other hand, it will also cause the problem of excessively high cost of the liquid medicine. Utility Model Content
[0003] In view of this, an embodiment of the utility model provides a cocoon bleaching system, the main purpose of which is to reduce environmental pollution and lower the cost of the liquid medicine by recycling the remaining liquid medicine.
[0004] In order to achieve the above purpose, the utility model mainly provides the following technical solutions:
[0005] The present invention provides a cocoon rinsing system, comprising:
[0006] A rinsing device, a dosing device and a power pump, wherein the rinsing device has a rinsing chamber, the dosing device has a dosing tank, and the power pump has a first connecting end and a second connecting end, the first connecting end is connected to the rinsing chamber, and the second connecting end is connected to the dosing tank, for mutually transporting the liquid medicine in the dosing tank and the rinsing chamber.
[0007] Furthermore, a first delivery port is provided at the bottom of the rinsing chamber, and a second delivery port is provided at the bottom of the dosing tank. The first delivery port is connected to the first connection end through a first delivery pipe, and the second delivery port is connected to the second connection end through a second delivery pipe.
[0008] Furthermore, the height of the second delivery port is lower than the height of the first delivery port.
[0009] Furthermore, the cocoon bleaching system further comprises:
[0010] A flow meter is disposed between the first delivery port and the second delivery port.
[0011] Furthermore, the batching equipment includes a batching part and a heating part, the batching part is provided with the batching tank, and the heating part is arranged on the batching part for heating the solution in the batching tank.
[0012] Furthermore, the dosing equipment also includes a controller and a first detector. The first detector is arranged on the dosing part and is used to detect the temperature of the solution in the dosing tank. The first detector is connected to the heating part through the controller. The first detector is used to transmit the detected temperature information to the controller. The controller controls the heating part according to the temperature information to maintain the solution in the dosing tank at a preset temperature.
[0013] Furthermore, the batching equipment also includes a water injection part, and a water outlet of the water injection part is connected to the batching tank for adding water into the batching tank.
[0014] Furthermore, the batching equipment also includes a second detector, which is arranged on the batching part, and the second detector is connected to the controller, and the controller is also connected to the water injection part. The second detector is used to detect the liquid level height information in the batching tank. When the liquid level height information is lower than a preset height within a preset time, the controller controls the water injection part to inject water, and when the liquid level reaches the preset height, the controller controls the water injection part to stop injecting water.
[0015] Furthermore, the batching equipment also includes a loading part, the flow meter is connected to the controller, the loading part is connected to the controller, the flow meter is used to transmit the detected flow information to the controller, and the controller controls the loading part to inject medicinal materials into the batching tank according to the flow information.
[0016] Furthermore, the rinsing device comprises:
[0017] A rinsing portion, wherein the rinsing portion has a rinsing cavity therein, and the rinsing cavity forms a normal pressure opening at the top of the rinsing portion;
[0018] A material storage drum, wherein the material storage drum is completely disposed in the rinsing chamber, and is provided with a movable material door and a material chamber matched with the movable material door, and the material storage drum is movably connected to the rinsing portion for rotating in the rinsing portion, and is provided with a soaking hole, and the soaking hole connects the material chamber and the rinsing chamber so that the solution in the rinsing chamber can enter the material chamber.
[0019] The embodiment of the utility model proposes a cocoon rinsing system, comprising: a rinsing device, a batching device and a power pump, wherein the rinsing device has a rinsing chamber, the batching device has a batching tank, and the power pump has a first connection end and a second connection end, wherein the first connection end is connected to the rinsing chamber, and the second connection end is connected to the batching tank, and is used to transport the liquid medicine in the batching tank and the rinsing chamber. Since the cocoon rinsing system provided by the present embodiment can recycle the remaining liquid medicine after rinsing into the batching tank through the power pump for secondary batching, the liquid medicine after secondary batching can be transported to the rinsing chamber again for the next rinsing, so that on the one hand, the remaining liquid medicine can be recycled to reduce environmental pollution, and on the other hand, the cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic structural diagram of a cocoon rinsing system provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0021] like Figure 1 As shown, the utility model provides a cocoon bleaching system, comprising:
[0022] The rinsing device 1, the dosing device 2 and the power pump 3, the rinsing device 1 has a rinsing chamber 12, the dosing device 2 has a dosing tank 21, the power pump 3 has a first connecting end 31 and a second connecting end 31, the first connecting end 31 is connected to the rinsing chamber 12, and the second connecting end 32 is connected to the dosing tank 21, which are used to transport the liquid medicine in the dosing tank 21 and the rinsing chamber 12 to each other.
[0023] In the actual cocoon bleaching process:
[0024] First, the liquid medicine is injected into the rinsing chamber 12 of the rinsing device 1;
[0025] Then, the cocoons and pupae are placed in the rinsing chamber 12 for rinsing;
[0026] After the cocoons and pupae are rinsed, the power pump 3 is started to quickly pump the liquid in the rinsing chamber 12 into the batching tank 21;
[0027] After the liquid medicine in the rinsing chamber 12 is completely released, the cocoons are quickly taken out of the rinsing device 1;
[0028] Before rinsing the next batch of cocoons and pupae, a preset ratio of medicine and water is injected into the batching tank 21, so that the medicine liquid in the batching tank 21 reaches the preset medicine ratio;
[0029] Finally, the secondary batched liquid medicine is injected into the rinsing chamber 12 again through the power pump 3 to rinse the next batch of cocoons and pupae.
[0030] Among them, the rinsing device 1 is mainly used for rinsing cocoon pupae; a rinsing chamber 12 is provided on the rinsing device 1, and the rinsing chamber 12 is used to contain liquid medicine and cocoon pupae. The cocoon pupae can be rinsed with the liquid medicine to remove the glue on the cocoon pupae so as to obtain the silk on the cocoon pupae. In order to further improve the rinsing effect of the cocoon pupae, the rinsing device 1 can make the cocoon pupae move in the liquid medicine to make the contact between the cocoon pupae and the liquid medicine more sufficient; in addition, the rinsing device 1 can be a variety of styles in the prior art, for example: it can be a rinsing device 1 for live pupae, it can also be a rinsing device 1 for dead pupae, it can be a high-pressure rinsing device 1, it can also be a normal-pressure rinsing device 1, and no specific limitation is made here.
[0031] Among them, the batching equipment 2 is mainly used to recover the remaining liquid medicine in the rinsing equipment 1 and perform secondary batching. The batching equipment 2 is provided with a batching tank 21. The remaining liquid medicine in the rinsing equipment 1 can be transferred to the batching tank 21 by the power pump 3. Since the content of the remaining liquid medicine is low, the proportion of the liquid medicine will also be reduced, so the remaining liquid medicine needs to be batched for the second time. Specifically, water and liquid medicine can be injected into the batching tank 21 to make them blend into the remaining liquid medicine, so that the liquid medicine in the batching tank 21 reaches a preset capacity and liquid medicine ratio for secondary utilization.
[0032] Among them, the power pump 3 can be a pump body, a power pump 3 group, or a combination of one or more power output devices, which is not specifically limited here; the power pump 3 has a first connecting end 31 and a second connecting end 32, and the first connecting end 31 and the second connecting end 32 are respectively connected to the rinsing chamber 12 and the dosing tank 21, so that the rinsing chamber 12 and the dosing tank 21 are interconnected through the power pump 3, and the power pump 3 can provide two-way power. According to process requirements, the solution in the rinsing chamber 12 can be transported to the dosing tank 21, and the solution in the dosing tank 21 can be pumped into the rinsing chamber 12.
[0033] The embodiment of the utility model provides a cocoon rinsing system, comprising: a rinsing device 1, a batching device 2 and a power pump 3, wherein the rinsing device 1 has a rinsing chamber 12, the batching device 2 has a batching tank 21, and the power pump 3 has a first connection end 31 and a second connection end 32, wherein the first connection end 31 is connected to the rinsing chamber 12, and the second connection end 32 is connected to the batching tank 21, and is used to mutually transport the liquid medicine in the batching tank 21 and the rinsing chamber 12. Since the cocoon rinsing system provided by the present embodiment can recycle the remaining liquid medicine after rinsing into the batching tank 21 through the power pump 3 for secondary batching, the liquid medicine after secondary batching can be transported to the rinsing chamber 12 again for the next rinsing, so that on the one hand, the remaining liquid medicine can be recycled to reduce environmental pollution, and on the other hand, the cost can also be reduced.
[0034] Furthermore, a first delivery port 41 is provided at the bottom of the rinsing chamber 12, and a second delivery port 42 is provided at the bottom of the batching tank 21. The first delivery port 41 is connected to the first connection end 31 through a first delivery pipe, and the second delivery port 42 is connected to the second connection end 32 through a second delivery pipe. In this embodiment, the first delivery port 41 and the second delivery port 42 are respectively provided at the bottom of the rinsing chamber 12 and the batching tank 21. On the one hand, the liquid medicine can be quickly delivered by the gravity of the liquid medicine, and on the other hand, the liquid medicine can be conveniently delivered cleanly in the rinsing chamber 12 and the batching tank 21. Among them, the connection method at both ends of the first delivery pipe and the second delivery pipe can be a detachable connection, such as: threaded connection, etc., to facilitate the delivery and disassembly of the equipment.
[0035] Furthermore, the cocoon rinsing system also includes a flow meter 4, which is arranged between the first delivery port 41 and the second delivery port 42. In this embodiment, the flow meter 4 can accurately detect the flow of the liquid medicine between the rinsing device 1 and the batching device 2, and then the specific capacity of the remaining liquid medicine can be obtained, which is convenient for secondary batching, and can make the secondary batching more accurate, thereby improving the rinsing effect of the cocoon pupa. The flow meter 4 can be arranged between the first delivery port 41 and the power pump 3, and can also be arranged between the second delivery port 42 and the power pump 3, and can also be arranged on the power pump 3. The specific setting position is not specifically limited here.
[0036] Further, the height of the second delivery port 42 is lower than the height of the first delivery port 41. After the rinsing of the cocoon pupa is completed, the liquid medicine in the rinsing device 1 needs to be quickly discharged to ensure the rinsing quality of the cocoon pupa. In order to improve the discharge speed of the liquid medicine in the rinsing device 1, in this embodiment, the height of the second delivery port 42 is lower than the height of the first delivery port 41, so that the solution in the rinsing chamber 12 can flow into the batching tank 21 under the action of gravity. Under the action of the power pump 3, the liquid medicine in the rinsing chamber 12 can enter the batching tank 21 faster, which can save energy on the one hand and improve the rinsing effect on the other hand. In the actual application process, the batching tank 21 can be set below the ground, or a batching tank 21 can be dug out on the ground, and of course the rinsing device 1 can also be placed on a high platform. Further, the height of the first delivery port 41 is higher than the height of the notch of the batching tank 21.
[0037] Preferably, the batching device 2 includes a batching part 22 and a heating part 23. The batching part 22 is provided with the batching tank 21. The heating part 23 is arranged on the batching part 22 and is used to heat the solution in the batching tank 21. In the present embodiment, the batching device 2 is mainly used for batching and secondary batching, and the temperature of the liquid medicine has certain requirements, generally between 30 degrees and 40 degrees. The heating part 23 of the present solution can heat the liquid medicine in the batching tank 21. After being heated to a preset temperature, the liquid medicine is injected into the rinsing device 1 through the action of the power pump 3 to perform the rinsing process. The setting of the heating part 23 can heat the liquid medicine more conveniently, thereby improving the batching efficiency.
[0038] Furthermore, the batching device 2 also includes a controller and a first detector. The first detector is arranged on the batching part 22 and is used to detect the temperature of the solution in the batching tank 21. The first detector is connected to the heating part 23 through the controller. The first detector is used to transmit the detected temperature information to the controller. The controller controls the heating part according to the temperature information to maintain the solution in the batching tank 21 at a preset temperature. In this embodiment, the batching device 2 includes a controller and a first detector. The controller and the first detector can realize automatic heating of the liquid medicine in the batching tank 21. Specifically, when the liquid medicine is loaded into the batching tank 21, the first detector can detect the temperature of the liquid medicine in the batching tank 21. The first detector can be a temperature sensor. After obtaining the temperature information, the temperature can be transmitted to the controller. The controller judges the temperature. When the temperature information reaches the preset temperature, the controller can control the heating part 23 to stop heating. In this way, the automation of heating is realized. On the one hand, it can reduce the labor cost. On the other hand, it can also improve the accuracy of heating, avoid the problem of overheating and inability to rinse in time, and indirectly improve the rinsing efficiency.
[0039] Furthermore, the batching equipment 2 also includes a water injection part 24, and the water outlet of the water injection part 24 is connected to the batching tank 21, which is used to add water to the batching tank 21. In this embodiment, during the secondary batching process, the liquid medicine in the rinsing chamber 12 will consume a certain amount of water and medicine in the liquid medicine during the rinsing process. After the first batch of cocoons and pupae are rinsed, the remaining liquid medicine in the rinsing chamber 12 is injected into the batching tank 21 through the power pump 3, and then can be injected into the batching tank 21 through the water injection part 24, and the predetermined medicine can be added to realize the secondary batching process, wherein the water injection part 24 can be a water tank or a water pipe, and the water inlet end of the water pipe can be connected to tap water or other water sources, which is not specifically limited here.
[0040] Furthermore, the batching equipment 2 also includes a second detector, which is arranged on the batching part 22, and is connected to the controller, which is also connected to the water injection part 24. The second detector is used to detect the liquid level information in the batching tank 21. When the liquid level information is lower than the preset height within the preset time, the controller controls the water injection part 24 to inject water, and when the liquid level reaches the preset height, the controller controls the water injection part 24 to stop injecting water. In this embodiment, the second detector can be a liquid level sensing device, or other liquid level detection devices, which are not specifically limited here. The liquid level information in the batching tank 21 can be obtained through the second detector, and the height information can be transmitted to the controller. The controller controls the water injection part 24 to inject water into the batching tank 21, thereby realizing the automation of water injection in the secondary batching process and improving efficiency.
[0041] Furthermore, the batching device 2 further includes a loading part 25, a flow meter 4 connected to a controller, and the loading part 25 connected to the controller. The flow meter 4 is used to transmit the detected flow information to the controller, and the controller controls the loading part 25 to inject the medicine into the batching tank 21 according to the flow information. In this embodiment, the loading part 25 can be filled with medicine. Since the remaining medicine in the rinsing chamber 12 is consumed, in order to perform rinsing again, it is necessary to replenish the medicine. When the remaining medicine flows into the batching tank 21, the flow meter 4 can transmit the flow information to the controller, and the controller can control the loading part 25 to load the materials according to the flow information, so that the loading automation is realized and the batching efficiency is improved.
[0042] Preferably, the rinsing equipment 1 comprises: a rinsing section 11, the interior of the rinsing section 11 is provided with a rinsing chamber 12, and the rinsing chamber 12 forms a normal pressure opening at the top of the rinsing section 11; a storage drum 13, the storage drum 13 is completely arranged in the rinsing chamber 12, the storage drum 13 is provided with a movable material door and a material chamber connected to the movable material door, the storage drum 13 is movably connected to the rinsing section 11, and is used to rotate in the rinsing section 11, the storage drum 13 is provided with a soaking hole, the soaking hole connects the material chamber with the rinsing chamber 12, so that the solution in the rinsing chamber 12 can enter the material chamber.
[0043] The cocoon rinsing equipment provided in this embodiment mainly adopts the method of physical penetration (pressure penetration). In this embodiment, the storage drum 13 needs to be completely arranged in the rinsing chamber 12, and the rinsing liquid is injected into the rinsing chamber 12. The rinsing liquid also needs to completely immerse the storage drum 2. When the storage drum 2 rotates, the water pressure of the rinsing liquid penetrates the tussah cocoons. Combined with the corresponding process and medicine, not only can the tussah cocoons be rinsed to remove the animal glue on the tussah cocoons, but also because it has a normal pressure opening 12, the rinsing chamber 12 is connected to the outside, so that it can be used in the working When it is in a normal pressure state, combined with specific medicines and processes, the survival rate of pupae can be guaranteed. Furthermore, since the present embodiment adopts a physical penetration method and does not use penetration drugs such as detergents, the storage drum 2 can be immersed in the rinsing liquid all the time, which accelerates the dissolution rate of the animal glue and improves the production efficiency. Furthermore, since the internal space of the storage drum 2 implemented in the present invention can be completely filled with tussah cocoons, compared with the "waterwheel" structure of the prior art, its space utilization rate is very high, which makes its structure simpler and occupies less space.
[0044] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A cocoon bleaching system, characterized in that: include: A rinsing device, a dosing device and a power pump, wherein the rinsing device has a rinsing chamber, the dosing device has a dosing tank, and the power pump has a first connecting end and a second connecting end, the first connecting end is connected to the rinsing chamber, and the second connecting end is connected to the dosing tank, for mutually transporting the liquid medicine in the dosing tank and the rinsing chamber.
2. The cocoon bleaching system according to claim 1, characterized in that: A first delivery port is provided at the bottom of the rinsing chamber, and a second delivery port is provided at the bottom of the batching tank. The first delivery port is connected to the first connection end through a first delivery pipe, and the second delivery port is connected to the second connection end through a second delivery pipe.
3. The cocoon bleaching system according to claim 2, characterized in that: The height of the second delivery port is lower than that of the first delivery port.
4. The cocoon bleaching system according to claim 3, characterized in that: Also includes: A flow meter is disposed between the first delivery port and the second delivery port.
5. The cocoon bleaching system according to claim 4, characterized in that: The batching equipment comprises a batching part and a heating part. The batching part is provided with the batching tank. The heating part is arranged on the batching part and is used for heating the solution in the batching tank.
6. The cocoon bleaching system according to claim 5, characterized in that: The dosing equipment also includes a controller and a first detector. The first detector is arranged on the dosing part and is used to detect the temperature of the solution in the dosing tank. The first detector is connected to the heating part through the controller. The first detector is used to transmit the detected temperature information to the controller. The controller controls the heating part according to the temperature information to maintain the solution in the dosing tank at a preset temperature.
7. The cocoon bleaching system according to claim 6, characterized in that: The batching equipment also includes a water injection part, and a water outlet of the water injection part is connected to the batching tank for adding water into the batching tank.
8. The cocoon rinsing system according to claim 7, characterized in that: The batching equipment also includes a second detector, which is arranged on the batching part. The second detector is connected to the controller, and the controller is also connected to the water injection part. The second detector is used to detect the liquid level height information in the batching tank. When the liquid level height information is lower than a preset height within a preset time, the controller controls the water injection part to inject water. When the liquid level reaches the preset height, the controller controls the water injection part to stop injecting water.
9. The cocoon rinsing system according to claim 8, characterized in that: The batching equipment also includes a feeding part, the flow meter is connected to the controller, the feeding part is connected to the controller, the flow meter is used to transmit the detected flow information to the controller, and the controller controls the feeding part to inject medicinal materials into the batching tank according to the flow information.
10. The cocoon rinsing system according to claim 1, characterized in that: The rinsing device comprises: A rinsing portion, wherein the rinsing portion has a rinsing cavity therein, and the rinsing cavity forms a normal pressure opening at the top of the rinsing portion; A material storage drum, wherein the material storage drum is completely disposed in the rinsing chamber, and is provided with a movable material door and a material chamber matched with the movable material door, and the material storage drum is movably connected to the rinsing portion for rotating in the rinsing portion, and is provided with a soaking hole, and the soaking hole connects the material chamber and the rinsing chamber so that the solution in the rinsing chamber can enter the material chamber.