Spinning assembly of composite fiber with special-shaped structure
By adopting a dual-flow structure and a press-out assembly of the outer and inner shells in the spinning assembly, the problems of complex structure and short service life of the existing spinning assembly are solved, and the stability of reducing head breaks, extending service life and improving product quality is achieved.
Patent Information
- Application Number
- CN202420952485.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing spinning components have complex structures, troublesome processing, and are prone to blind spots. The component replacement cycle is short, resulting in fast melt boost, frequent slurry leakage, and short cycles, which affects the stability of the production process and product quality.
A spinning assembly of a special-shaped composite fiber is designed, adopting a dual-flow structure of the outer shell and the inner shell, and the pressure-out assembly is used to increase the pressure stably, reduce internal leakage, and improve melt flow smoothness.
Through the design of the dual-runner structure and the press-out assembly, the breaking of the head is reduced, the component usage cycle is extended, the product quality stability is improved, and the spinneret structure is simplified for easy installation.
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Figure CN222613565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spinning equipment, in particular to a spinning component of composite fibers with special structures. Background Art
[0002] Special-shaped composite fiber is a fiber with a special cross-sectional shape. This design is intended to improve certain properties of the fiber, such as moisture absorption and perspiration management, breathability, softness, etc. This type of fiber is usually used to make sportswear, casual wear and summer clothing, etc., and is widely used due to its good moisture absorption and perspiration management properties.
[0003] Most of the existing spinning components have complex flow channel structures, and usually use one inlet and three outlets or one inlet and four outlets to lead out the melt. This structure is difficult to process and is prone to dead corners, and the component replacement cycle is short. The existing supporting composite spinning components have many problems, such as rapid melt pressure rise inside the component, frequent leakage, short cycle, etc., which result in more spinning breakages, greatly affecting the stability of the production process and product quality. Utility Model Content
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a spinning assembly for composite fibers with special structures.
[0005] The utility model is realized by constructing a spinning assembly for composite fibers of special-shaped structures, the device comprising an outer shell; an upper cover is fixedly installed on the top of the outer shell by bolts; a control assembly is fixedly arranged on the top of the upper cover; an upper guide plate is fixedly installed on the bottom of the outer shell by bolts; a lower guide plate is fixedly installed on the bottom of the upper guide plate by bolts; an inner shell is fixedly installed on the inner side of the bottom of the upper cover; and extrusion pieces are slidably arranged on both the outer shell and the inner shell;
[0006] The control component includes an electromagnetic valve with a diversion function which is fixedly installed on the right side of the top of the upper cover by bolts; a first cylinder and a second cylinder are fixedly installed at the valve port on the left side of the electromagnetic valve by a connecting pipe; the first cylinder is fixedly installed on the middle side of the top of the upper cover by bolts; the second cylinder is fixedly installed on the outer ring side of the top of the upper cover by bolts; the top of the upper cover is rectangular with four groups of through holes, and quick connectors are fixedly installed in the through holes.
[0007] Preferably, the bottom of the guide upper plate is provided with a cylindrical through hole in an annular shape; the bottom of the guide lower plate is provided with an oblique flow channel in an annular shape, and the cylindrical through hole in the guide upper plate and the oblique flow channel are in a one-to-one identical state.
[0008] Preferably, the bottom of the oblique flow channel is connected to the top of the slot flow channel; and a diverter ball is provided at the intersection of the oblique flow channel and the slot flow channel.
[0009] Preferably, the extrusion part includes a first metal plate which is plugged and fixedly installed at the bottom of the piston rod of the first cylinder; a first sealing ring with a sealing function is adhesively fixed to the outer ring side of the first metal plate; a first filter valve port is symmetrically distributed front to back on the top of the first metal plate, and the first filter valve port is connected to the quick connector on the middle side of the top of the upper cover through a telescopic tube.
[0010] Preferably, a second metal plate is inserted and fixed at the bottom of the second cylinder piston rod; a second sealing ring with a sealing function is adhesively fixed to the outer ring side of the second metal plate; second filter valve ports are symmetrically distributed on the top of the second metal plate, and the second filter valve ports are connected to the quick connector on the outside of the top of the upper cover through a telescopic tube.
[0011] Preferably, metal sand and filter screen with filtering function are arranged inside the first filter valve port and the second filter valve port; wherein the metal sand and filter screen are arranged in an upper and lower distribution.
[0012] The utility model has the following advantages: The utility model provides a spinning assembly for composite fibers with a special structure through improvement, which has the following improvements compared with the same type of equipment:
[0013] The utility model discloses a spinning assembly for composite fibers of special structures, which is provided with a double-flow channel structure of an outer shell and an inner shell, and utilizes an extrusion component to increase the pressure more smoothly, thereby reducing internal leakage of the extrusion component, solving the problem of slow flow rate of the melt under normal pressure, and reducing the flow path of the melt, thereby improving the smoothness of the melt flow, thereby reducing breakage and extending the service life of the assembly; the newly designed spinneret of the device has a simple structure and is easy to install, and its internal melt flow resistance is small, and the sealing contact surface is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the sectional exploded structure of the outer shell of the utility model;
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the extruded part of the utility model;
[0017] Figure 4 It is a schematic diagram of the exploded structure of the extrusion part of the utility model.
[0018] Among them: outer shell -1, upper cover -2, control component -3, guide upper plate -4, guide lower plate -5, inner shell -6, extrusion part -7, solenoid valve -31, first cylinder -32, second cylinder -33, quick connector -34, oblique flow channel -51, slot flow channel -52, diverter ball -53, first metal plate -71, first sealing ring -72, first filter valve port -73, second metal plate -74, second sealing ring -75, second filter valve port -76. DETAILED DESCRIPTION
[0019] The following is combined with Figure 1~Figure 4 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is a description of the embodiments of the present invention based on its overall structure. Embodiment 1:
[0022] See also Figure 1~Figure 4 The utility model discloses a spinning assembly for composite fibers of a special structure, comprising an outer shell 1; an upper cover 2 is fixedly installed on the top of the outer shell 1 by bolts; a control assembly 3 is fixedly arranged on the top of the upper cover 2; an upper guide plate 4 is fixedly installed on the bottom of the outer shell 1 by bolts; a lower guide plate 5 is fixedly installed on the bottom of the upper guide plate 4 by bolts; an inner shell 6 is fixedly installed on the inner side of the bottom of the upper cover 2.
[0023] The control assembly 3 includes a solenoid valve 31 with a diversion function, which is fixedly installed on the right side of the top of the upper cover 2 by bolts; a first cylinder 32 and a second cylinder 33 are fixedly installed at the valve port on the left side of the solenoid valve 31 through a connecting pipe; the first cylinder 32 is fixedly installed on the middle side of the top of the upper cover 2 by bolts; the second cylinder 33 is fixedly installed on the outer ring side of the top of the upper cover 2 by bolts; the top of the upper cover 2 is rectangular with four groups of through holes, and quick connectors 34 are fixedly installed in the through holes.
[0024] The bottom of the guide upper plate 4 is provided with a cylindrical through hole in an annular shape; the bottom of the guide lower plate 5 is provided with an oblique flow channel 51 in an annular shape, and the cylindrical through hole in the guide upper plate 4 is in the same state as the oblique flow channel 51; the bottom of the oblique flow channel 51 is connected with the top of the slot flow channel 52, and the bottom of the slot flow channel 52 is plugged with a connecting pipe for shaping; a diverter sphere 53 is provided at the intersection of the oblique flow channel 51 and the slot flow channel 52. Embodiment 2:
[0025] See also Figure 1~Figure 4 , the utility model is a spinning assembly for composite fibers of special structure. Compared with the first embodiment, the present embodiment further includes: the outer shell 1 and the inner shell 6 are both slidably provided with an extrusion piece 7; the extrusion piece 7 includes a first metal plate 71 that is plugged and fixedly installed at the bottom of the piston rod of the first cylinder 32; a first sealing ring 72 with a sealing function is adhesively fixed to the outer ring side of the first metal plate 71; the top of the first metal plate 71 is symmetrically distributed with first filter valve ports 73, and the first filter valve port 73 is connected to the quick connector 34 on the middle side of the top of the upper cover 2 through a telescopic tube.
[0026] A second metal plate 74 is inserted and fixedly installed at the bottom of the piston rod of the second cylinder 33; a second sealing ring 75 with sealing function is glued and fixed on the outer ring side of the second metal plate 74; second filter valve ports 76 are symmetrically distributed on the top of the second metal plate 74, and the second filter valve ports 76 are connected to the quick connector 34 on the outer side of the top of the upper cover 2 through a telescopic tube.
[0027] The first filter valve port 73 and the second filter valve port 76 are both provided with metal sand and filter screens with filtering functions; wherein the metal sand and filter screens are arranged in an upper and lower distribution.
[0028] The working principle of the spinning assembly based on an improved special-shaped composite fiber is:
[0029] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;
[0030] Second, the staff connects the two sets of quick connectors 34 on the top of the upper cover 2 longitudinally to the first external melt equipment through pipelines, and connects the two sets of quick connectors 34 on the top of the upper cover 2 transversely to the second external melt equipment through pipelines, so that the two melts successively pass through the quick connectors 34 and their bottom telescopic tubes and the first filter valve port 73 and the second filter valve port 76 to enter the outer shell 1 and the inner shell 6. At this time, the metal sand and filter screen arranged inside the first filter valve port 73 and the second filter valve port 76 are used to homogenize and filter the melt passing through;
[0031] Third, the staff then introduces the air source into the solenoid valve 31 through the external controller, and drives the first cylinder 32 and the second cylinder 33 to extend synchronously through the guiding effect of the solenoid valve 31. At this time, the first cylinder 32 and the second cylinder 33 respectively drive the first metal plate 71 and the second metal plate 74 to slide downward, so that the first sealing ring 72 and the second sealing ring 75 compress the internal space of the outer shell 1 and the inner shell 6 respectively, and then the melt flows downward along the flow channel set in the guide upper plate 4 under the action of pressure, and enters the oblique flow channel 51 and gathers at the diverter sphere 53 at the top of the slot flow channel 52. Due to the blocking effect of the diverter sphere 53, the two melts flow downward and compound together, and then spray out through the bottom of the slot flow channel 52 to form a composite melt thin flow containing two different components, and then it is shaped by external cooling and oiling equipment to finally form a special-shaped composite fiber.
[0032] The utility model provides a spinning assembly for composite fibers of special structures through improvement. By setting a double-flow channel structure of an outer shell 1 and an inner shell 6 and utilizing an extrusion piece 7 to increase the pressure of the assembly more smoothly, thereby reducing internal leakage of the extrusion piece 7, solving the problem of slow flow rate of the melt under normal pressure, and reducing the flow path of the melt, improving the smoothness of the melt flow, thereby reducing breakage and extending the service life of the assembly. The newly designed spinneret of the device has a simple structure and is easy to install, and its internal melt flow resistance is small and the sealing contact surface is reduced.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0034] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A spinning assembly for composite fibers of a special structure, comprising an outer shell (1); an upper cover (2) is fixedly mounted on the top of the outer shell (1) by bolts; the characteristics are: A control assembly (3) is fixedly mounted on the top of the upper cover (2); an upper guide plate (4) is fixedly mounted on the bottom of the outer shell (1) by means of bolts; a lower guide plate (5) is fixedly mounted on the bottom of the upper guide plate (4) by means of bolts; an inner shell (6) is fixedly mounted on the inner side of the bottom of the upper cover (2); and extrusion pieces (7) are slidably mounted on both the outer shell (1) and the inner shell (6); The control assembly (3) comprises a solenoid valve (31) having a flow-guiding function and fixedly mounted on the right side of the top of the upper cover (2) by means of bolts; a first cylinder (32) and a second cylinder (33) are fixedly mounted at the valve port on the left side of the solenoid valve (31) by means of a connecting pipe; the first cylinder (32) is fixedly mounted on the middle side of the top of the upper cover (2) by means of bolts; the second cylinder (33) is fixedly mounted on the outer ring side of the top of the upper cover (2) by means of bolts; and four groups of through holes are arranged on the top of the upper cover (2) in a rectangular shape, and quick connectors (34) are fixedly mounted in the through holes.
2. The spinning assembly of a special-shaped composite fiber according to claim 1, characterized in that: The bottom of the guide upper plate (4) is provided with a cylindrical through hole in an annular shape; the bottom of the guide lower plate (5) is provided with an oblique flow channel (51) in an annular shape, and the cylindrical through hole in the guide upper plate (4) and the oblique flow channel (51) are in a one-to-one identical state.
3. The spinning assembly of a special-shaped composite fiber according to claim 2, characterized in that: The bottom of the oblique flow channel (51) is connected to the top of the slot flow channel (52); a flow splitting sphere (53) is provided at the intersection of the oblique flow channel (51) and the slot flow channel (52).
4. The spinning assembly of a special-shaped composite fiber according to claim 3, characterized in that: The extrusion member (7) comprises a first metal plate (71) which is plugged and fixedly mounted on the bottom of the piston rod of the first cylinder (32); a first sealing ring (72) having a sealing function is adhesively fixed to the outer ring side of the first metal plate (71); first filter valve ports (73) are symmetrically distributed frontward and rearward on the top of the first metal plate (71), and the first filter valve ports (73) are connected to the quick connector (34) on the middle side of the top of the upper cover (2) via a telescopic tube.
5. The spinning assembly of the special-shaped composite fiber according to claim 4, characterized in that: A second metal plate (74) is inserted and fixedly installed at the bottom of the piston rod of the second cylinder (33); a second sealing ring (75) having a sealing function is glued and fixed to the outer ring side of the second metal plate (74); second filter valve ports (76) are symmetrically distributed on the top of the second metal plate (74), and the second filter valve ports (76) are connected to the quick connector (34) on the outer side of the top of the upper cover (2) through a telescopic tube.
6. The spinning assembly of the special-shaped composite fiber according to claim 5, characterized in that: The first filter valve port (73) and the second filter valve port (76) are both provided with metal sand and a filter screen having a filtering function; wherein the metal sand and the filter screen are arranged in an upper and lower distribution.