Lifting device for dipping roller of sizing tank of silk sizing machine
By using 3-mode 22 gears in the pulping roller lifting device of the pulping machine and increasing the contact area of the rack, combined with the auxiliary support of the limiting rod, the problems of small stress, large wear, and abnormal lifting and lowering in the prior art are solved, and a higher load capacity and service life are achieved.
Patent Information
- Application Number
- CN202421597266.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing pulp machine pulp soaking roller lifting device has a small contact area between the gears and racks, resulting in a small force and a heavy weight of the pulp soaking roller. When used, the racks and gears are worn out, which is prone to problems of the lifting and down synchronization.
A 3-mode 22 gear is used to replace the 2-mode 32-tooth spur gear, which increases the interlocking area between the gear and the rack, and a side rack and limit hole are opened on the surface of the lifting column. The limit insertion rod is used to assist in supporting the lifting column to alleviate the pressure of the self-weight of the soaking roller on the rack and gear.
It significantly increases load capacity and service life, reduces the machine damage probability and maintenance costs, improves production efficiency, and avoids the problem of lifting and lowering out-synchronization.
Smart Images

Figure CN222613731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sizing machines, in particular to a lifting device for a sizing roller of a sizing tank of a sizing machine. Background Art
[0002] At present, the slurry tank part of the filament sizing machine is equipped with a rubber dipping roller. The silk is immersed in the slurry through the roller surface and then squeezed by the slurry pressing roller to achieve the sizing effect. There is a rectangular stainless steel hanging plate and a casting hanging arm on each side of the rubber dipping roller. The hanging plate and the hanging arm have two upper and lower holes. An optical axis passes through the upper hole, and the lower hole is for the shaft head of the dipping roller. The two ends of the optical axis are placed on two casting seats, and the casting seats are lifted up and down by the rack shaft, thereby achieving the effect of lifting the dipping roller up and down.
[0003] In the prior art, the dipping roller of the pulping machine is lifted and lowered using a 2-mode 32-tooth spur gear and a cylindrical side rack to form a turbine worm structure, which has a small contact area (about 130 square millimeters) and a small area of tooth engagement, resulting in small force and a heavy weight of the dipping roller. When in use and when stationary, the rack and gear wear greatly. After using for a period of time, the wear on both sides is prone to be inconsistent, resulting in the dipping roller rising and lowering being out of sync, with one side higher and the other side lower. In severe cases, there is no way to achieve lifting and lowering.
[0004] Therefore, the utility model proposes a lifting device for a pulp immersion roller of a pulping machine to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a lifting device for a pulping roller of a pulping machine to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lifting device for a pulping machine pulp tank slurry roller, the lifting device for a pulping machine pulp tank slurry roller comprising: an upper limit plate, a lifting column is slidably connected to the upper limit plate, an upper top block is arranged at the upper end of the lifting column, a pulping roller body is arranged on the upper top block, a bearing frame is arranged beside the lifting column, a side rack and a limiting hole are opened on the surface of the lifting column, and the side rack is located above the limiting hole;
[0007] A rotating rod, on which a driven gear, a bearing and a spur gear are arranged, the bearing and the spur gear are arranged in a bearing frame, and the spur gear is meshedly connected with a side rack;
[0008] An adjusting plate is provided with an inner frame inside the adjusting plate, a special-shaped cylinder is provided in the inner frame, a short stop groove and a long stop groove are provided on the surface of the special-shaped cylinder, a limiting plug rod, a spring and a disc are provided inside the special-shaped cylinder, and the end face of the limiting plug rod is rotatably connected with a rotating cylinder.
[0009] Preferably, the upper limit plate is fixedly connected to the side plate of the pulping machine by bolts, the supporting frame is fixed to the surface of the side plate of the pulping machine by bolts, a base is provided next to the supporting frame, the base is fixed to the surface of the side plate of the pulping machine by bolts, a driving motor is installed on the base, a driving gear is fixed to the output end of the driving motor, and the adjustment plate is fixed to the surface of the side plate of the pulping machine by welding.
[0010] Preferably, the rotating rod is rotatably connected to the side plate of the pulping machine, the spur gear adopts a 3-module 22 gear, the bearing is fixed inside the bearing frame, and the driven gear and the driving gear are connected by a chain.
[0011] Preferably, the lifting column and the adjustment plate are slidably connected, a plurality of limiting holes are provided, and the plurality of limiting holes are equidistantly distributed on the surface of the lifting column, two groups of adjustment plates are provided, and the inner frame is fixed between the two groups of adjustment plates by bolts.
[0012] Preferably, the limiting rod passes through the inner frame, the end surface of the limiting rod is chamfered, and the limiting rod can be inserted into the limiting hole.
[0013] Preferably, a disc is fixed on the surface of the limiting rod, and a spring is sleeved on the surface of the limiting rod, one end of the spring is fixedly connected to the disc, and the other end of the spring is fixedly connected to the bottom wall of the inner frame.
[0014] Preferably, the rotating drum is located above the disc, a pull ring is fixed on the surface of the rotating drum, a first stop block is fixed on the side of the rotating drum, and a second stop block is fixed on the side of the disc. The first stop block can be embedded in the short stop groove and the long stop groove, and the second stop block can be embedded in the long stop groove.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model proposes a lifting device for the pulp tank dipping roller of a pulping machine. On the one hand, the scheme modifies the gear module and increases the teeth of the rack shaft, so that the meshing area between the gear and the rack is large, and the contact area of the commonly used 2-module 32-tooth spur gear (about 130 square millimeters) is replaced by a 3-module 22 gear, which increases the contact area by 50% (about 200 square millimeters). At the same time, the side rack opened on the lifting column greatly increases the load capacity and service life. On the other hand, by opening a limit hole on the surface of the lifting column and inserting a limit plug into the limit hole, the lifting column is supported by the limit plug, so as to relieve the pressure of the self-weight of the dipping roller on the rack and the gear. The disc, spring, rotating drum and pull ring can facilitate the adjustment of the position of the limit rod, thereby greatly reducing the probability of damage during the machine production process, reducing maintenance costs and increasing production efficiency. This avoids the problem in the prior art that the pulping machine's pulping roller lifting uses a 2-mode 32-tooth spur gear and a cylindrical side rack to form a turbine worm structure, which has a small contact area (about 130 square millimeters) and a small area of tooth engagement, resulting in small force and a heavy weight of the pulping roller. When in use and when stationary, the rack and gear wear greatly. After a period of use, the wear on both sides is prone to be inconsistent, resulting in the pulping roller lifting and lowering being out of sync, with one side higher and the other side lower. In severe cases, there is no way to even achieve the lifting problem. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 for Figure 1 A magnified view of the structure at center;
[0019] Figure 3 This is a side view of the structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the lifting column of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the rotating rod of the utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the rotary drum of the utility model;
[0023] Figure 7 This is a schematic diagram of the special-shaped cylinder structure of the utility model;
[0024] Figure 8 It is a schematic diagram of the structure of the load-bearing frame of the utility model.
[0025] In the figure: 1. Dipping roller body; 2. Top block; 3. Upper limit plate; 4. Lifting column; 5. Carrying frame;
[0026] 6. Pull ring; 7. Rotating rod; 8. Base; 9. Driving gear; 10. Driving motor; 11. Driven gear; 12. Side plate of sizing machine; 13. Inner frame; 14. Special-shaped cylinder; 15. Adjustment plate; 16. Limiting hole;
[0027] 17. Side rack; 18. Bearing; 19. Spur gear; 20. Rotating drum; 21. First stop block; 22. Second stop block; 23. Disc; 24. Spring; 25. Limiting rod; 26. Short stop groove; 27. Long stop groove. DETAILED DESCRIPTION
[0028] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Embodiment 1
[0030] See also Figure 1-Figure 8 The utility model provides a technical solution: a lifting device for a pulping machine slurry tank slurry roller, the lifting device for a pulping machine slurry tank slurry roller comprises: an upper limit plate 3, a lifting column 4 is slidably connected to the upper limit plate 3, an upper top block 2 is arranged at the upper end of the lifting column 4, a slurry roller body 1 is arranged on the upper top block 2, a bearing frame 5 is arranged beside the lifting column 4, a side rack 17 and a limiting hole 16 are opened on the surface of the lifting column 4, and the side rack 17 is located above the limiting hole 16;
[0031] A rotating rod 7, on which a driven gear 11, a bearing 18 and a spur gear 19 are disposed. The bearing 18 and the spur gear 19 are disposed in the carrier frame 5, and the spur gear 19 is meshedly connected with the side rack 17;
[0032] An adjusting plate 15 is provided inside the adjusting plate 15, an inner frame 13 is provided inside the inner frame 13, a special-shaped cylinder 14 is provided inside the special-shaped cylinder 14, a short stop groove 26 and a long stop groove 27 are provided on the surface of the special-shaped cylinder 14, a limit rod 25, a spring 24 and a disc 23 are provided inside the special-shaped cylinder 14, and an end surface of the limit rod 25 is rotatably connected to a rotating cylinder 20;
[0033] During use, on the one hand, this scheme modifies the gear module and enlarges the teeth of the rack shaft, so that the meshing area between the gear and the rack is large, and the commonly used 2-module 32-tooth spur gear 19 (contact area is about 130 square millimeters) is replaced with a 3-module 22 gear (contact area increased by 50% to about 200 square millimeters), and at the same time cooperates with the side rack 17 opened on the lifting column 4, which greatly increases the load capacity and service life. On the other hand, by opening a limit hole 16 on the surface of the lifting column 4, and inserting the limit rod 25 into the limit hole 16, the limit rod 25 is used to assist in supporting the lifting column 4, so as to relieve the pressure of the weight of the slurry dipping roller on the rack and the gear. By setting the special-shaped cylinder 14, the disc 23, the spring 24, the rotating cylinder 20 and the pull ring 6, the position of the limit rod 25 can be easily adjusted, thereby greatly reducing the probability of damage during the machine production process, reducing maintenance costs, and increasing production efficiency.
[0034] Embodiment 2
[0035] On the basis of the first embodiment, the upper limit plate 3 is fixedly connected to the side plate 12 of the pulping machine by bolts, the bearing frame 5 is fixed to the surface of the side plate 12 of the pulping machine by bolts, a base 8 is provided next to the bearing frame 5, the base 8 is fixed to the surface of the side plate 12 of the pulping machine by bolts, a driving motor 10 is installed on the base 8, a driving gear 9 is fixed to the output end of the driving motor 10, and the adjustment plate 15 is fixed to the surface of the side plate 12 of the pulping machine by welding;
[0036] The rotating rod 7 is rotatably connected to the side plate 12 of the slurry machine, the spur gear 19 adopts a 3-mode 22 gear, the bearing 18 is fixed inside the bearing frame 5, and the driven gear 11 and the driving gear 9 are connected by a chain;
[0037] When in use, by using 3-mode 22 gears and cylindrical side racks 17, the contact area is increased by 50% to about 200 square millimeters, which greatly increases the load capacity and service life. By starting the drive motor 10, the output end of the drive motor 10 will drive the active gear 9 to rotate, and through the chain transmission, it will drive the driven gear 11 to rotate, and then drive the rotating rod 7 to rotate, thereby driving the spur gear 19 to rotate, and through the meshing connection between the spur gear 19 and the side rack 17, the lifting column 4 is moved, and then the immersion roller body 1 is driven to lift and lower. The upper limit plate at the upper end of the lifting column 4 and the adjustment plate 15 at the lower end can provide guidance and support for the lifting column 4, thereby improving the stability of the lifting column 4.
[0038] Embodiment 3
[0039] On the basis of the second embodiment, the lifting column 4 and the adjustment plate 15 are slidably connected, a plurality of limit holes 16 are provided, and the plurality of limit holes 16 are evenly distributed on the surface of the lifting column 4, and two groups of adjustment plates 15 are provided, and the inner frame 13 is fixed between the two groups of adjustment plates 15 by bolts; the limit rod 25 passes through the inner frame 13, and the end surface of the limit rod 25 is chamfered, and the limit rod 25 can be inserted into the limit hole 16;
[0040] A disc 23 is fixed on the surface of the limiting plug rod 25, and a spring 24 is sleeved on the surface of the limiting plug rod 25. One end of the spring 24 is fixedly connected to the disc 23, and the other end of the spring 24 is fixedly connected to the bottom wall of the inner frame 13. The rotating drum 20 is located above the disc 23. A pull ring 6 is fixed on the surface of the rotating drum 20. A first stop block 21 is fixed on the side of the rotating drum 20, and a second stop block 22 is fixed on the side of the disc 23. The first stop block 21 can be embedded in the short stop groove 26 and the long stop groove 27, and the second stop block 22 can be embedded in the long stop groove 27.
[0041] When in use, when the slurry dipping roller body 1 is stationary, the auxiliary support of the lifting column 4 can be achieved by inserting the limit rod 25 into the limit hole 16. The specific operation is as follows: when supplementation is needed, the spring 24 is always in a stretched state. When the limit rod 25 is not inserted into the limit hole 16, the first stop block 21 is located in the short stop groove 26, the second stop block is located in the long stop groove 27, and the first stop block 21 is in contact with the bottom wall of the short stop groove 26. By manually pulling the pull ring 6, the rotating drum will be driven 20 and the limiting rod 25 move, so that the first stop block 21 is pulled out of the short stop groove 26, then, the pull ring 6 is rotated, and the drum 20 is driven to rotate at the same time, and the position of the first stop block 21 is adjusted so that the first stop block 21 is located on the long stop groove 27. At this time, the pull ring 6 is released, and the limiting rod 25 moves under the rebound effect of the spring 24, and the limiting rod 25 will automatically insert into the corresponding limiting hole 16. The position of the limiting hole 16 can be adjusted by moving the lifting column 4;
[0042] When the limiting rod 25 is fully inserted into the corresponding limiting hole 16, the first stop block 21 and the second stop block are both embedded in the long stop groove 27, and the second stop block abuts against the bottom wall of the long stop groove 27. The end surface of the limiting rod 25 is chamfered to improve the smoothness and accuracy of the limiting rod 25 when it is inserted into the limiting hole 16.
[0043] In actual use, on the one hand, the present solution modifies the gear module and enlarges the teeth of the rack shaft, so that the meshing area between the gear and the rack is large, and the commonly used 2-module 32-tooth spur gear 19 (contact area of about 130 square millimeters) is replaced with a 3-module 22-tooth gear (contact area increased by 50% to about 200 square millimeters), and at the same time cooperates with the side rack 17 opened on the lifting column 4, which greatly increases the load capacity and service life. On the other hand, by opening a limiting hole 16 on the surface of the lifting column 4, and inserting a limiting plug 25 into the limiting hole 16, the limiting plug 25 is used to assist in supporting the lifting column 4, so as to relieve the pressure of the weight of the slurry dipping roller on the rack and the gear, and by setting the special-shaped cylinder 14 and the disc 23 , spring 24, rotating drum 20 and pull ring 6, can facilitate the adjustment of the position of the limit rod 25, thereby greatly reducing the probability of damage to the machine during production, reducing maintenance costs, and increasing production efficiency. This avoids the problem in the prior art that the pulping machine's pulping roller lifting uses a 2-mode 32-tooth spur gear and a cylindrical side rack to form a turbine worm structure, which has a small contact area (about 130 square millimeters) and a small area of tooth-to-tooth engagement, resulting in small force and a heavy weight of the pulping roller. When in use and when stationary, the rack and gear wear greatly. After a period of use, the wear on both sides is prone to be inconsistent, resulting in the pulping roller lifting being out of sync, with one side higher and the other side lower. In severe cases, there is even no way to achieve the lifting problem.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lifting device for a pulping machine pulping tank pulping roller, characterized in that: The slurry tank dipping roller lifting device of the slurry machine comprises: an upper limit plate (3), a lifting column (4) is slidably connected to the upper limit plate (3), an upper top block (2) is arranged at the upper end of the lifting column (4), a dipping roller body (1) is arranged on the upper top block (2), a bearing frame (5) is arranged beside the lifting column (4), and a side rack (17) and a limiting hole (16) are opened on the surface of the lifting column (4), and the side rack (17) is located above the limiting hole (16); A rotating rod (7), wherein a driven gear (11), a bearing (18) and a spur gear (19) are arranged on the rotating rod (7), the bearing (18) and the spur gear (19) are arranged in the carrying frame (5), and the spur gear (19) and the side rack (17) are meshed and connected; An adjusting plate (15) is provided inside the adjusting plate (15), an inner frame (13) is provided inside the inner frame (13), a special-shaped cylinder (14) is provided inside the special-shaped cylinder (14), a short stop groove (26) and a long stop groove (27) are provided on the surface of the special-shaped cylinder (14), a limit rod (25), a spring (24) and a disc (23) are provided inside the special-shaped cylinder (14), and the end surface of the limit rod (25) is rotatably connected to a rotating cylinder (20).
2. The lifting device for the dipping roller of the sizing machine according to claim 1, characterized in that: The upper limit plate (3) is fixedly connected to the side plate (12) of the pulping machine by bolts, the bearing frame (5) is fixed to the surface of the side plate (12) of the pulping machine by bolts, a base (8) is arranged beside the bearing frame (5), the base (8) is fixed to the surface of the side plate (12) of the pulping machine by bolts, a driving motor (10) is installed on the base (8), a driving gear (9) is fixed to the output end of the driving motor (10), and the adjustment plate (15) is fixed to the surface of the side plate (12) of the pulping machine by welding.
3. The lifting device for the dipping roller of the sizing machine according to claim 1, characterized in that: The rotating rod (7) is rotatably connected to the side plate (12) of the pulping machine, the spur gear (19) adopts a 3-module 22 gear, the bearing (18) is fixed inside the bearing frame (5), and the driven gear (11) and the driving gear (9) are connected by a chain.
4. The lifting device for the dipping roller of the sizing machine according to claim 1, characterized in that: The lifting column (4) and the adjusting plate (15) are slidably connected, a plurality of limiting holes (16) are provided, and the plurality of limiting holes (16) are evenly distributed on the surface of the lifting column (4), two groups of adjusting plates (15) are provided, and the inner frame (13) is fixed between the two groups of adjusting plates (15) by bolts.
5. The lifting device for the dipping roller of the sizing machine according to claim 1, characterized in that: The limiting rod (25) passes through the inner frame (13); the end surface of the limiting rod (25) is chamfered; and the limiting rod (25) can be inserted into the limiting hole (16).
6. The lifting device for the dipping roller of the sizing machine according to claim 1, characterized in that: A disc (23) is fixed on the surface of the limiting rod (25), and a spring (24) is sleeved on the surface of the limiting rod (25), one end of the spring (24) is fixedly connected to the disc (23), and the other end of the spring (24) is fixedly connected to the bottom wall of the inner frame (13).
7. The lifting device for the dipping roller of the sizing machine according to claim 1, characterized in that: The rotating drum (20) is located above the disc (23), a pull ring (6) is fixed on the surface of the rotating drum (20), a first stop block (21) is fixed on the side of the rotating drum (20), and a second stop block (22) is fixed on the side of the disc (23), the first stop block (21) can be embedded in the short stop groove (26) and the long stop groove (27), and the second stop block (22) can be embedded in the long stop groove (27).