UHPC (Ultra High Performance Concrete) tower drum for wind power generation tower

By designing docking blocks, docking grooves and docking mechanisms in UHPC concrete towers, efficient and accurate splicing of wind power towers is achieved, and the problem of cumbersome splicing steps in the existing technology is solved, and the stability and sealing of the towers are improved.

CN222615483UActive Publication Date: 2025-03-14ZHONGSHENG YONGJING NEW MATERIAL TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421556012.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-14
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing UHPC concrete towers have cumbersome steps in the splicing process, which affects the efficiency of the tower assembly.

Method used

A UHPC concrete tower for wind power towers was designed, using docking blocks, docking grooves and docking mechanisms to achieve accurate docking through lifting splicing and threaded column positioning, and improve sealing through rubber seals.

Benefits of technology

It improves the efficiency and accuracy of the tower assembly, enhances the stability and sealing of the tower, and solves the problem of cumbersome splicing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wind power generation, and discloses a UHPC (Ultra High Performance Concrete) tower drum for a wind power generation tower, which comprises a first drum piece and a second drum piece, and the first drum piece is fixedly connected with a first butt joint block. After the position of the second cylinder piece is lifted and placed, the first cylinder piece is lifted, so that the first cylinder piece and the second cylinder piece are lifted and spliced, and the first butt joint block on the first cylinder piece falls into the first butt joint groove in the second cylinder piece for butt joint; after completion, a rotating handle is rotated to drive a threaded column to enable a positioning column of the threaded column to move upwards to be inserted into a positioning hole in a first butt-joint block, butt-joint assembly of the barrel pieces is completed, if the positioning column cannot be directly inserted into the positioning hole, it is indicated that the two barrel pieces are not in complete butt joint, the butt-joint deviation problem exists, calibration needs to be carried out, workers can conveniently carry out calibration detection, and the working efficiency is improved. And the assembling efficiency of the tower drum is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation, in particular to a UHPC concrete tower barrel used for a wind power generation tower. Background Art

[0002] As wind turbine power generation efficiency increases, wind turbine blades are getting longer and longer, and the height and cross-sectional dimensions of the wind turbine towers that match them are also increasing. Steel structure towers are difficult to meet the construction requirements of large-section high towers due to their high cost and difficulty in transportation. Precast concrete towers can economically build large wind turbines, and therefore have received widespread attention. Ultra-high performance concrete, referred to as UHPC, has higher strength, toughness and durability than traditional concrete materials. UHPC towers can significantly improve the stability and safety of wind turbine towers.

[0003] At present, the existing UHPC concrete tower adopts two cylinder pieces to be hoisted and combined into one tower when splicing. After the two cylinder pieces are spliced, they need to be limited and fixed by multiple sets of limit fixing parts. The splicing construction steps are relatively cumbersome, which affects the efficiency of tower assembly. Therefore, a UHPC concrete tower for wind power tower is proposed to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a UHPC concrete tower for a wind power generation tower, so as to solve the above-mentioned problems.

[0005] To achieve the above object, the utility model provides the following technical solution: a UHPC concrete tower for a wind power tower, comprising a first cylinder piece and a second cylinder piece, the first cylinder piece is fixedly connected with a first docking block, the second cylinder piece is provided with a first docking groove, and the second cylinder piece is provided with a docking mechanism;

[0006] The docking mechanism includes a fixing frame and an adjusting block, a partition is fixedly installed inside the fixing frame, a threaded cylinder is fixedly installed on the partition, a threaded column is connected to the internal thread of the threaded cylinder, a bearing is fixedly installed on the bottom of the adjusting block, the upper end of the threaded column is fixedly installed on the inner wall of the inner ring of the bearing, a positioning column is fixedly installed on the upper surface of the adjusting block, a positioning hole is opened at the bottom of the first docking block, and the upper end of the positioning column is inserted into the inside of the positioning hole.

[0007] Preferably, the first docking block is inserted into the first docking groove, the second cylinder piece is provided with a mounting groove, and the fixing frame is fixedly installed in the mounting groove. The setting of the mounting groove can facilitate the setting of the fixing frame in the second cylinder piece.

[0008] Preferably, a turning handle is fixedly mounted on the lower end of the threaded column, a light rod is fixedly mounted on the bottom of the adjustment block, a guide hole is opened on the partition, and the light rod passes through the guide hole. The setting of the light rod can play a role of limiting and guiding the adjustment block.

[0009] Preferably, the number of the first docking blocks is two, and the two first docking blocks are respectively fixedly mounted on the left end and the right end of the upper surface of the first cylinder piece, the number of the first docking grooves is two, and the two first docking grooves are both opened on the second cylinder piece, and the arrangement of the first docking blocks and the first docking grooves can improve the accuracy of docking between the first cylinder piece and the second cylinder piece.

[0010] Preferably, a second docking groove is provided at the bottom of the first cylinder sheet, and a U-shaped steel piece is fixedly installed inside the second docking groove, and the second docking groove can be reinforced by the provision of the U-shaped steel piece.

[0011] Preferably, a second docking block is inserted into the interior of the U-shaped steel part, and the second docking block is fixedly connected to the second cylinder piece. A rubber seal is bonded between the first cylinder piece and the second cylinder piece. The arrangement of the second docking groove and the second docking block can further improve the accuracy of the docking between the first cylinder piece and the second cylinder piece.

[0012] The utility model provides a UHPC concrete tower for a wind power generation tower. It has the following beneficial effects:

[0013] (1) The utility model hoists and places the second cylinder segment in position, then hoists the first cylinder segment, so that the first cylinder segment and the second cylinder segment are hoisted and spliced, so that the first docking block on the first cylinder segment falls into the first docking groove on the second cylinder segment for docking. After completion, the turning handle drives the threaded column to move the positioning column upward and insert it into the positioning hole on the first docking block to complete the docking assembly of the cylinder segments. If the positioning column cannot be directly inserted into the positioning hole, it means that the two cylinder segments are not completely docked and there is a docking offset problem, which requires calibration, which is convenient for the staff to perform calibration and detection, thereby improving the efficiency of tower assembly.

[0014] (2) The utility model can further improve the firmness and stability of the docking between the first cylinder piece and the second cylinder piece by providing the second docking groove and the second docking block, making the tower splicing more stable. At the same time, the provision of the rubber seal can improve the sealing of the two cylinder pieces after direct splicing, further improving the practicality of the tower. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the first tube sheet of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the second cylinder sheet of the utility model;

[0019] Figure 4 It is a schematic diagram of the docking mechanism structure of the utility model.

[0020] In the figure: 1. first cylinder piece; 2. docking mechanism; 201. fixing frame; 202. partition; 203. threaded cylinder; 204. adjusting block; 205. positioning column; 206. bearing; 207. bare rod; 208. threaded column; 209. turning handle; 210. positioning hole; 3. second cylinder piece; 4. mounting groove; 5. first docking block; 6. first docking groove; 7. U-shaped steel piece; 8. second docking groove; 9. second docking block; 10. rubber seal. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a UHPC concrete tower for a wind power tower, comprising a first cylinder sheet 1 and a second cylinder sheet 3, the first cylinder sheet 1 is fixedly connected with a first docking block 5, the second cylinder sheet 3 is provided with a first docking groove 6, and the second cylinder sheet 3 is provided with a docking mechanism 2;

[0024] The docking mechanism 2 includes a fixed frame 201 and an adjusting block 204. A partition 202 is fixedly installed inside the fixed frame 201, and a threaded tube 203 is fixedly installed on the partition 202. The internal thread of the threaded tube 203 is connected with a threaded column 208. A bearing 206 is fixedly installed at the bottom of the adjusting block 204. The upper end of the threaded column 208 is fixedly installed on the inner wall of the inner ring of the bearing 206. A positioning column 205 is fixedly installed on the upper surface of the adjusting block 204. A positioning hole 210 is opened at the bottom of the first docking block 5, and the upper end of the positioning column 205 is inserted into the inside of the positioning hole 210.

[0025] The first docking block 5 is inserted into the first docking groove 6 . The second tube piece 3 is provided with a mounting groove 4 . The fixing frame 201 is fixedly installed in the mounting groove 4 . The setting of the mounting groove 4 can facilitate the setting of the fixing frame 201 in the second tube piece 3 .

[0026] A turning handle 209 is fixedly installed at the lower end of the threaded column 208, and a light rod 207 is fixedly installed at the bottom of the adjustment block 204. A guide hole is opened on the partition 202, and the light rod 207 passes through the inside of the guide hole. The setting of the light rod 207 can play a role of limiting and guiding the adjustment block 204.

[0027] There are two first docking blocks 5, and the two first docking blocks 5 are respectively fixedly installed on the left end and the right end of the upper surface of the first cylinder piece 1. There are two first docking grooves 6, and the two first docking grooves 6 are both opened on the second cylinder piece 3. The arrangement of the first docking blocks 5 and the first docking grooves 6 can improve the accuracy of docking between the first cylinder piece 1 and the second cylinder piece 3.

[0028] In this embodiment, after the second cylinder segment 3 is hoisted and placed in position, the first cylinder segment 1 is hoisted and spliced ​​with the second cylinder segment 3, so that the first docking block 5 on the first cylinder segment 1 falls into the first docking groove 6 on the second cylinder segment 3 for docking. After completion, the turning handle 209 is rotated to drive the threaded column 208 to move the positioning column 205 upward and insert it into the positioning hole 210 on the first docking block 5 to complete the docking assembly of the cylinder segments. If the positioning column 205 cannot be directly inserted into the positioning hole 210, it means that the two cylinder segments are not completely docked and there is a docking offset problem, which requires calibration, which is convenient for the staff to perform calibration and detection, thereby improving the efficiency of tower assembly. Example

[0029] like Figure 1-4 As shown, based on the first embodiment, the utility model provides a technical solution: a second docking groove 8 is opened at the bottom of the first cylinder sheet 1, and a U-shaped steel part 7 is fixedly installed inside the second docking groove 8. The second docking groove 8 can be reinforced by the setting of the U-shaped steel part 7.

[0030] A second docking block 9 is inserted into the interior of the U-shaped steel part 7, and the second docking block 9 is fixedly connected to the second cylinder piece 3. A rubber seal 10 is bonded between the first cylinder piece 1 and the second cylinder piece 3. The arrangement of the second docking groove 8 and the second docking block 9 can further improve the accuracy of the docking between the first cylinder piece 1 and the second cylinder piece 3.

[0031] In this embodiment, by providing the second docking groove 8 and the second docking block 9, the firmness and stability of the docking between the first cylinder segment 1 and the second cylinder segment 3 can be further improved, making the tower splicing more stable. At the same time, the provision of the rubber seal 10 can improve the sealing of the two cylinder segments after direct splicing, further improving the practicality of the tower.

[0032] When in use, after the second cylinder piece 3 is hoisted and placed in position, the first cylinder piece 1 is hoisted and assembled with the first cylinder piece 1 and the second cylinder piece 3, so that the first docking block 5 on the first cylinder piece 1 falls into the first docking groove 6 on the second cylinder piece 3 for docking. After completion, the turning handle 209 is turned to drive the threaded column 208 to move the positioning column 205 upward and insert it into the positioning hole 210 on the first docking block 5 to complete the docking assembly of the cylinder pieces. If the positioning column 205 cannot be directly inserted into the positioning hole 210, it means that the two cylinder pieces are not completely docked and there is a docking offset problem. Calibration is required to facilitate the calibration and detection of the staff, thereby improving the efficiency of tower assembly. By setting the second docking groove 8 and the second docking block 9, the firmness and stability of the docking between the first cylinder piece 1 and the second cylinder piece 3 can be further improved, making the tower splicing more stable. At the same time, the setting of the rubber seal 10 can improve the sealing of the two cylinder pieces after direct splicing, thereby further improving the practicality of the tower.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A UHPC concrete tower for a wind power tower, comprising a first tower segment (1) and a second tower segment (3), characterized in that: The first cylinder sheet (1) is fixedly connected to a first docking block (5), the second cylinder sheet (3) is provided with a first docking groove (6), and the second cylinder sheet (3) is provided with a docking mechanism (2); The docking mechanism (2) comprises a fixing frame (201) and an adjusting block (204); a partition (202) is fixedly mounted inside the fixing frame (201); a threaded barrel (203) is fixedly mounted on the partition (202); a threaded column (208) is threadedly connected to the inside of the threaded barrel (203); a bearing (206) is fixedly mounted on the bottom of the adjusting block (204); an upper end of the threaded column (208) is fixedly mounted on the inner wall of the inner ring of the bearing (206); a positioning column (205) is fixedly mounted on the upper surface of the adjusting block (204); a positioning hole (210) is provided at the bottom of the first docking block (5); and an upper end of the positioning column (205) is inserted into the inside of the positioning hole (210).

2. The UHPC concrete tower for a wind power tower according to claim 1, characterized in that: The first docking block (5) is inserted into the interior of the first docking groove (6), the second cylinder sheet (3) is provided with a mounting groove (4), and the fixing frame (201) is fixedly installed inside the mounting groove (4).

3. The UHPC concrete tower for a wind power tower according to claim 1, characterized in that: A turning handle (209) is fixedly mounted on the lower end of the threaded column (208), a polished rod (207) is fixedly mounted on the bottom of the adjustment block (204), a guide hole is opened on the partition (202), and the polished rod (207) passes through the inside of the guide hole.

4. The UHPC concrete tower for a wind power tower according to claim 1, characterized in that: The number of the first docking blocks (5) is two, and the two first docking blocks (5) are respectively fixedly mounted on the left end and the right end of the upper surface of the first cylinder sheet (1). The number of the first docking grooves (6) is two, and the two first docking grooves (6) are both provided on the second cylinder sheet (3).

5. The UHPC concrete tower for a wind power tower according to claim 1, characterized in that: A second docking groove (8) is provided at the bottom of the first cylinder sheet (1), and a U-shaped steel piece (7) is fixedly installed inside the second docking groove (8).

6. The UHPC concrete tower for a wind power tower according to claim 5, characterized in that: A second docking block (9) is inserted into the interior of the U-shaped steel member (7), and the second docking block (9) is fixedly connected to the second cylinder sheet (3). A rubber seal (10) is bonded between the first cylinder sheet (1) and the second cylinder sheet (3).