Automatic backing material discharging device for calcining furnace
By designing the automatic discharge device for the bottom of the calciner furnace and using cylinder and motor drive to achieve automatic discharge, the problems of manual operation and production risks in the prior art are solved, and the calcination efficiency and working efficiency are improved.
Patent Information
- Application Number
- CN202420604612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
When calcining, existing calciners require manual hand-held push rakes to distribute the base material evenly, which is inconvenient to operate and has production risks.
An automatic discharge device for calciner base material is designed, including a support frame, furnace body, controller, cover opening assembly, adjustment assembly and discharge assembly. The moving rod is driven by the cylinder, and the push plate pushes the base material on the support plate to spread inside the furnace body, and drives the cover opening assembly and adjustment assembly through the motor to realize automatic opening and discharge operations.
Automatic discharge of calciner base material is realized, which reduces manual operation, improves work efficiency, reduces production risks, and ensures the calcination efficiency of the furnace body.
Smart Images

Figure CN222617582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcining furnaces, in particular to an automatic bottom material discharge device for a calcining furnace. Background Art
[0002] Calciner bottom material refers to the material placed at the bottom of the furnace during the calcination process. The selection of calciner bottom material has an important influence on the calcination process and product quality of the materials in the furnace. There are mainly the following types of calciner bottom materials: calcined pellets, calcined bricks, calcined powder, etc. The reasonable selection of calciner bottom material can improve the thermal efficiency of the calciner, reduce energy consumption, and ensure the calcination quality and stability of the product.
[0003] However, the existing calcining furnace still needs to add bottom material during calcination to ensure the efficiency of calcination. However, the conventional furnace body adopts a feeding valve to discharge the material into the furnace body, and a manual hand-held push rake is required to evenly distribute the bottom material, which is very inconvenient and there is a certain production risk. Utility Model Content
[0004] The utility model aims to provide an automatic discharging device for bottom material of a calcining furnace to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic discharging device for the bottom material of a calcining furnace, comprising a support frame, a furnace body, a controller, a cover opening assembly, an adjustment assembly and a discharging assembly, wherein the furnace body is installed on the top, the controller is installed on one side of the furnace body, the cover opening assembly is arranged on the top of one end of the furnace body, the adjustment assembly is installed below one end of the furnace body, and the discharging assembly is arranged on the top of the adjustment assembly.
[0006] The discharge assembly includes a support plate, a cylinder, a moving rod, a push plate and a baffle. The cylinder is installed on the top of the support plate, the moving rod is pneumatically connected to one end of the cylinder, the push plate is fixedly connected to one end of the moving rod, and the baffle is fixedly connected to both sides of the top of the support plate. The moving rod is driven to move by the cylinder, and then the push plate pushes the bottom material on the support plate and sprinkles it inside the furnace body to ensure the calcination efficiency of the furnace body.
[0007] Preferably, the adjustment assembly includes a base, a transmission rod, a second motor and a moving block, the base is installed on one side of the support frame, the transmission rod is rotatably connected to the inside of the base, the second motor is screwed to one end of the base, the moving block is threadedly connected to the outside of the transmission rod, the support plate is fixedly connected to the top of the moving block, and the output shaft of the second motor passes through the base and is fixedly connected to the transmission rod, so that the second motor drives the transmission rod to rotate, and then moves the moving block, thereby driving the discharge assembly to move, and discharges material into the furnace body.
[0008] Preferably, the cover opening assembly includes a mounting block, a mounting frame, a rotating block, a first motor, an L-shaped rod, an opener and a furnace cover, the mounting block is fixedly connected to the top of the furnace body, the mounting frame is fixedly connected to the top of the mounting block, the rotating block is rotatably connected to the inside of the mounting frame, the first motor is threadedly connected to the outside of the mounting frame, the L-shaped rod is fixedly connected to the outside of the rotating block, the opener is fixedly connected to one end of the opener, the opener is fixedly connected to one side of the furnace cover, the output shaft of the first motor passes through the mounting frame and is fixedly connected to the rotating block, the first motor drives the rotating block to rotate, and then drives the L-shaped rod to rotate, and the furnace cover is opened by the opener, thereby reducing the work of manual furnace opening, automating the work of opening the cover and discharging materials, improving work efficiency, and reducing production risks.
[0009] Preferably, both sides of the bottom of the support plate are arranged with rounded corners, and the arrangement of the rounded corners can reduce the collision with the feed port of the furnace body.
[0010] Preferably, a reinforcement rod is provided on one side of the moving block, and the reinforcement rod is used to increase the supporting stability of the support plate on the moving block, thereby ensuring that the long strip support plate is firmly installed.
[0011] Preferably, the height of the moving block is consistent with the height of the furnace body feeding port, so as to facilitate the discharge assembly to enter the furnace body to discharge the bottom material.
[0012] Preferably, the controller is electrically connected to the furnace body, the first motor, the second motor, and the cylinder, and the device is controlled by the controller to achieve electrical automation.
[0013] Preferably, the height of the push plate is greater than the height of the baffle plate, ensuring that the bottom material on the support plate can be fully discharged.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The automatic bottom material discharge device of the calcining furnace drives the moving rod to move through the cylinder, and then the push plate pushes the bottom material on the support plate and throws it into the inside of the furnace body, ensuring the calcination efficiency of the furnace body, reducing the manual work of filling the bottom material, and improving work efficiency.
[0016] 2. The automatic discharging device for the bottom material of the calcining furnace drives the rotating block to rotate through the first motor, and then drives the L-shaped rod to rotate, and opens the furnace cover through the opener and closeer, thereby reducing the work of manual furnace opening, automating the work of opening the cover and discharging materials, improving work efficiency, and reducing production risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2This is a structural schematic diagram of the cover opening assembly of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the adjustment component of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the discharge assembly of the utility model.
[0021] In the figure: 1. support frame; 2. furnace body; 3. controller; 4. cover opening assembly; 5. adjustment assembly; 6. discharge assembly; 401. mounting block; 402. mounting frame; 403. rotating block; 404. first motor; 405. L-shaped rod; 406. opener and closer; 407. furnace cover; 501. base; 502. transmission rod; 503. second motor; 504. moving block; 601. support plate; 602. cylinder; 603. moving rod; 604. push plate; 605. baffle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides a technical solution: an automatic discharging device for the bottom material of a calcining furnace, comprising a support frame 1, a furnace body 2, a controller 3, a cover opening component 4, an adjustment component 5 and a discharging component 6, the furnace body 2 is installed on the top, the controller 3 is installed on one side of the furnace body 2, the cover opening component 4 is arranged on the top of one end of the furnace body 2, the adjustment component 5 is installed below one end of the furnace body 2, and the discharging component 6 is arranged on the top of the adjustment component 5.
[0024] The cover opening assembly 4 includes a mounting block 401, a mounting frame 402, a rotating block 403, a first motor 404, an L-shaped rod 405, an opener 406 and a furnace cover 407. The mounting block 401 is fixedly connected to the top of the furnace body 2, the mounting frame 402 is fixedly connected to the top of the mounting block 401, the rotating block 403 is rotatably connected to the inside of the mounting frame 402, the first motor 404 is threadedly connected to the outside of the mounting frame 402, and the L-shaped rod 405 is fixedly connected to the outside of the rotating block 403. The opener and closer 406 is fixedly connected to one end of the opener and closer 406, and the opener and closer 406 is fixedly connected to one side of the furnace cover 407. The output shaft of the first motor 404 passes through the mounting frame 402 and is fixedly connected to the rotating block 403. The first motor 404 drives the rotating block 403 to rotate, and then drives the L-shaped rod 405 to rotate. The furnace cover 407 is opened through the opener and closer 406, reducing the work of manual furnace opening, automating the work of opening the cover and discharging materials, improving work efficiency, and reducing production risks.
[0025] The adjusting component 5 includes a base 501, a transmission rod 502, a second motor 503 and a moving block 504. The base 501 is installed on one side of the support frame 1, the transmission rod 502 is rotatably connected to the inside of the base 501, the second motor 503 is screwed to one end of the base 501, the moving block 504 is threadedly connected to the outside of the transmission rod 502, and the support plate 601 is fixedly connected to the top of the moving block 504. The output shaft of the second motor 503 passes through the base 501 and is fixedly connected to the transmission rod 502. Therefore, the second motor 503 drives the transmission rod 502 to rotate, thereby moving the moving block 504, thereby driving the discharge component 6 to move and discharge into the furnace body 2. A reinforcement rod is provided on one side of the moving block 504. The reinforcement rod is used to increase the support stability of the support plate 601 on the moving block 504 to ensure that the long strip support plate 601 is firmly installed. The height of the moving block 504 is consistent with the height of the feed port of the furnace body 2, which is convenient for the discharge component 6 to enter the furnace body 2 to discharge the bottom material.
[0026] The discharge assembly 6 includes a support plate 601, a cylinder 602, a moving rod 603, a push plate 604 and a baffle 605. The cylinder 602 is installed on the top of the support plate 601, the moving rod 603 is pneumatically connected to one end of the cylinder 602, the push plate 604 is fixedly connected to one end of the moving rod 603, and the baffle 605 is fixedly connected to both sides of the top of the support plate 601. The moving rod 603 is driven to move by the cylinder 602, so that the push plate 604 pushes the bottom material on the support plate 601 and sprinkles it inside the furnace body 2 to ensure the calcination efficiency of the furnace body 2. The two sides of the bottom of the support plate 601 are set to rounded corners. The setting of the rounded corners can reduce the collision with the feed port of the furnace body 2. The height of the push plate 604 is greater than the height of the baffle 605 to ensure that the bottom material on the support plate 601 can be fully discharged.
[0027] The controller 3 is electrically connected to the furnace body 2 , the first motor 404 , the second motor 503 , and the cylinder 602 . The device is controlled by the controller 3 to realize electrical automation.
[0028] When in use, the calcining furnace bottom material is placed on the support plate 601 through the loading equipment, and then the first motor 404 is started through the controller 3, so that the furnace cover 407 is opened, and then the second motor 503 is started, driving the moving block 504 to move, so that the support plate 601 moves into the furnace body 2. After entering the furnace body 2, the cylinder 602 is started, driving the push plate 604 to move, and pushing the bottom material on the support plate 601, so that the bottom material falls from the support plate 601 into the furnace body 2, and the discharge is completed.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic discharge device for calcining furnace bottom material, comprising a support frame (1), a furnace body (2), a controller (3), a cover opening component (4), an adjustment component (5) and a discharge component (6), characterized in that: The furnace body (2) is installed on the top, the controller (3) is installed on one side of the furnace body (2), the cover opening component (4) is arranged on the top of one end of the furnace body (2), the adjustment component (5) is installed below one end of the furnace body (2), and the material discharge component (6) is arranged on the top of the adjustment component (5); The discharge assembly (6) comprises a support plate (601), a cylinder (602), a moving rod (603), a push plate (604) and a baffle (605), wherein the cylinder (602) is mounted on the top of the support plate (601), the moving rod (603) is pneumatically connected to one end of the cylinder (602), the push plate (604) is fixedly connected to one end of the moving rod (603), and the baffle (605) is fixedly connected to both sides of the top of the support plate (601).
2. The automatic discharging device for calcining furnace bottom material according to claim 1, characterized in that: The adjustment assembly (5) comprises a base (501), a transmission rod (502), a second motor (503) and a moving block (504); the base (501) is mounted on one side of the support frame (1); the transmission rod (502) is rotatably connected to the inside of the base (501); the second motor (503) is screwed to one end of the base (501); and the moving block (504) is threadedly connected to the outside of the transmission rod (502).
3. The automatic discharging device for calcining furnace bottom material according to claim 1, characterized in that: The cover opening assembly (4) comprises a mounting block (401), a mounting frame (402), a rotating block (403), a first motor (404), an L-shaped rod (405), an opener (406) and a furnace cover (407); the mounting block (401) is fixedly connected to the top of the furnace body (2); the mounting frame (402) is fixedly connected to the top of the mounting block (401); the rotating block (403) is rotatably connected to the inside of the mounting frame (402); the first motor (404) is threadedly connected to the outside of the mounting frame (402); the L-shaped rod (405) is fixedly connected to the outside of the rotating block (403); the opener (406) is fixedly connected to one end of the opener (406); and the opener (406) is fixedly connected to one side of the furnace cover (407).
4. The automatic discharging device for calcining furnace bottom material according to claim 1, characterized in that: Both sides of the bottom of the support plate (601) are arranged to have rounded corners.
5. The automatic discharging device for calcining furnace bottom material according to claim 2, characterized in that: A reinforcement rod is provided on one side of the moving block (504).
6. The automatic discharging device for calcining furnace bottom material according to claim 2, characterized in that: The height of the moving block (504) is consistent with the height of the feed opening of the furnace body (2).
7. The automatic discharging device for calcining furnace bottom material according to claim 1, characterized in that: The controller (3) is electrically connected to the furnace body (2), the first motor (404), the second motor (503), and the cylinder (602).
8. The automatic discharging device for calcining furnace bottom material according to claim 1, characterized in that: The height of the push plate (604) is greater than the height of the baffle plate (605).