Copper opening chute cooling device

By designing a cooling device for copper chutes, spraying water with atomized spray head for rapid cooling, the problem of long cooling time of the chutes during smelting is solved, and the production efficiency and operating conditions of the operators are improved.

CN222617597UActive Publication Date: 2025-03-14YIMEN COPPER CO LTD
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Patent Information

Application Number
CN202420477358.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-14
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

During the copper smelting process, the copper mouth chute lacks a cooling device, which causes the copper chute to be cooled naturally after each copper is placed, which takes a long time and slow cooling speed, affects production efficiency, and increases the working intensity and health risks of the operators.

Method used

A copper mouth chute cooling device is designed, including a frame, water supply pipe, atomization spray head, valve, water tank and water pump. The atomization spray head is sprayed on the chute to achieve rapid cooling and condensation.

Benefits of technology

The device can significantly reduce the waiting time for cooling the copper mouth chute, improve production efficiency, adjust operating time, reduce the labor intensity of operators, and reduce damage to copper mouth facilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a copper opening chute cooling device, and relates to the technical field of smelting production. A copper opening chute cooling device comprises a rack, a water conveying pipeline, an atomizing nozzle, a first valve, a water tank and a water suction pump. By arranging the rack, the direct water conveying pipeline can be erected above the copper opening chute, then the first valve is opened, the water suction pump is driven to pump water out of the water tank, and the water is atomized and sprayed through the atomizing nozzle, so that rapid cooling and rapid condensation of the copper opening chute can be realized, the waiting time for cooling of the copper opening chute is shortened, the production efficiency is improved, and the production cost is reduced. And the operation time can be effectively adjusted, so that the operator can have a rest effectively. Meanwhile, by adopting an atomization water spraying mode, damage to copper opening facilities in the high-temperature cooling process can be reduced, and melt explosion caused by the fact that cooling water flows into a copper compartment can be effectively prevented.
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Description

Technical Field

[0001] The present application relates to the technical field of smelting production, and in particular to a copper mouth chute cooling device. Background Art

[0002] The matte smelting process is an important step in the production of crude copper by pyrometallurgical smelting. Under high temperature, after a series of reactions and treatments, copper is extracted from copper-containing ore and most of the impurities are removed to produce crude copper of higher purity.

[0003] During the matte smelting process, since the copper mouth chute has no cooling device, the chute needs to be cooled naturally after each copper discharge before it can be cleaned. This waiting process is not only time-consuming, but also slow in cooling, which leads to a long production process cycle and significantly affects production efficiency. At the same time, since cooling requires a long waiting time, the time interval between cleaning the chute and the next matte discharge becomes relatively short, and the operator needs to complete the cleaning work in a short time, which increases the operator's work intensity and cannot get sufficient rest time, which will pose a potential threat to the operator's health and safety. Utility Model Content

[0004] In order to solve or partially solve the problems existing in the related art, the present application provides a Tongkou chute cooling device, which can quickly cool down the chute, make the chute condense quickly, improve production efficiency, and effectively adjust the operation time so that the operator can get effective rest.

[0005] The present application provides a Tongkou chute cooling device, comprising: a frame, a water delivery pipeline, an atomizing nozzle, a first valve, a water tank and a water pump;

[0006] The water delivery pipeline is arranged and installed on the frame;

[0007] The atomizing nozzle is installed on the water delivery pipeline, and at least one atomizing nozzle is provided;

[0008] The first valve is installed at the water inlet of the water pipeline, and the first valve is a manual valve;

[0009] The water inlet end of the water pump is connected to the inside of the water tank through a pipeline, and the water outlet end of the water pump is connected to the water inlet end of the first valve through a pipeline.

[0010] Optionally, in some embodiments of the present application,

[0011] The Tongkou chute cooling device also includes: a controller and a second valve;

[0012] The second valve is an electric valve, and the second valve is installed on the pipeline between the water pump and the first valve;

[0013] The controller is electrically connected to the second valve and the water pump respectively.

[0014] Optionally, in some embodiments of the present application,

[0015] The frame is provided with three sets of limit baffles for limiting the installation of the water delivery pipeline.

[0016] Optionally, in some embodiments of the present application,

[0017] The bottom of the rack is provided with supporting casters.

[0018] Optionally, in some embodiments of the present application,

[0019] The atomizing nozzle is a multi-head fine atomizing nozzle.

[0020] The technical solution provided by this application may have the following beneficial effects:

[0021] The present application sets up a rack, and can set up a direct water delivery pipeline above the copper mouth chute, then open the first valve, drive the water pump to pump water out of the water tank, and spray water through the atomizing nozzle, so as to achieve rapid cooling and rapid condensation of the copper mouth chute, reduce the waiting time for cooling the copper mouth chute, improve production efficiency, and effectively adjust the operation time, so that the operator can get an effective rest. At the same time, by adopting the atomizing water spraying method, the damage to the copper mouth facilities during the high temperature cooling process can be reduced, and the cooling water can be effectively prevented from flowing into the copper bag room to cause the melt to explode.

[0022] The copper mouth chute cooling device of the present application has a simple structure, is easy to install, and is easy to implement and operate.

[0023] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0025] Figure 1 It is a front structural schematic diagram of the Tongkou chute cooling device in the embodiment of the present application;

[0026] Figure 2 It is a rear view structural schematic diagram of the Tongkou chute cooling device in the embodiment of the present application;

[0027] Figure 3It is a schematic diagram of a pipeline connection structure of a Tongkou chute cooling device in an embodiment of the present application;

[0028] Figure 4 It is a control structure diagram of the controller in the embodiment of the present application.

[0029] Figure numerals: 1-frame, 101-limit baffle, 102-support caster, 2-water pipeline, 3-atomizing nozzle, 4-first valve, 5-water tank, 6-water pump, 7-controller, 8-second valve. DETAILED DESCRIPTION

[0030] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0031] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0032] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0033] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0034] During the matte smelting process, since the copper mouth chute has no cooling device, the chute needs to be cooled naturally after each copper discharge before it can be cleaned. This waiting process is not only time-consuming, but also slow in cooling, which leads to a long production process cycle and significantly affects production efficiency. At the same time, since cooling requires a long waiting time, the time interval between cleaning the chute and the next matte discharge becomes relatively short. Operators need to complete the cleaning work in a short time, which increases the workload of operators and prevents them from getting enough rest time, which poses a potential threat to their health and safety.

[0035] In response to the above problems, an embodiment of the present application provides a Tongkou chute cooling device, which can quickly cool down the chute, make the chute condense quickly, improve production efficiency, and effectively adjust the operating time so that operators can get effective rest.

[0036] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0037] Figure 1 It is a front structural schematic diagram of the Tongkou chute cooling device in the embodiment of the present application;

[0038] Figure 2 It is a rear view structural schematic diagram of the Tongkou chute cooling device in the embodiment of the present application;

[0039] Figure 3 It is a schematic diagram of a pipeline connection structure of a Tongkou chute cooling device in an embodiment of the present application;

[0040] Figure 4 It is a control structure diagram of the controller in the embodiment of the present application.

[0041] See also Figure 1-4 , a Tongkou chute cooling device, comprising: a frame 1, a water delivery pipeline 2, an atomizing nozzle 3, a first valve 4, a water tank 5 and a water pump 6;

[0042] The water delivery pipeline 2 is arranged and installed on the frame 1;

[0043] The atomizing nozzle 3 is installed on the water delivery pipeline 2, and there are four atomizing nozzles 3;

[0044] The first valve 4 is installed at the water inlet of the water delivery pipeline 2, and the first valve 4 is a manual valve;

[0045] The water inlet end of the water pump 6 is connected to the inside of the water tank 5 through a pipeline, and the water outlet end of the water pump 6 is connected to the water inlet end of the first valve 4 through a pipeline.

[0046] By setting the frame 1, the direct water delivery pipeline 2 can be set above the copper mouth chute, and then the first valve 4 is opened, the water pump 6 is driven to pump water from the water tank 5, and the water is sprayed through the atomizing nozzle 3 to achieve rapid cooling and rapid condensation of the copper mouth chute, reduce the waiting time for cooling the copper mouth chute, improve production efficiency, and effectively adjust the operation time so that the operator can get an effective rest. At the same time, by adopting the atomizing water spraying method, the damage to the copper mouth facilities during the high temperature cooling process can be reduced, and the cooling water can be effectively prevented from flowing into the copper bag room to cause the melt to explode.

[0047] Specifically, in the embodiment of the present application, the Tongkou chute cooling device further includes: a controller 7 and a second valve 8; the controller 7 is a PLC controller;

[0048] The second valve 8 is an electric valve, and the second valve 8 is installed on the pipeline between the water pump 6 and the first valve 4;

[0049] The controller 7 is electrically connected to the second valve 8 and the water pump 6 respectively.

[0050] By setting up the controller 7, the start and stop of the water pump 6 can be controlled by the controller 7. When cooling is required, the controller 7 controls the start of the water pump 6 and controls the opening of the second valve 8, so that the atomization water spray cooling can be automatically started, making the operation more convenient and quick, and reducing the labor intensity of the operator.

[0051] Specifically, in the embodiment of the present application, three groups of limit baffles 101 are installed on the frame 1 to limit the installation of the water pipe 2.

[0052] By providing the limiting baffle 101, the water delivery pipeline 2 can be installed in a limited position at the correct position, thereby ensuring the stability of the installation.

[0053] Specifically, in the embodiment of the present application, the bottom of the frame 1 is provided with supporting casters 102. By providing and installing supporting casters 102, the frame 1 can be more conveniently moved and more easily moved to different positions according to production needs.

[0054] Specifically, in the embodiment of the present application, the atomizing nozzle 3 is a multi-head fine atomizing nozzle.

[0055] By installing multiple fine atomizing nozzles 3, a better fine atomizing effect can be provided and the temperature can be quickly reduced.

[0056] The embodiments of the present application include the following beneficial effects:

[0057] The present application sets up a frame 1, and can set up a direct water delivery pipeline 2 above the copper mouth chute, then open the first valve 4, drive the water pump 6 to pump water from the water tank 5, and spray water through the atomizing nozzle 3, so as to achieve rapid cooling and rapid condensation of the copper mouth chute, reduce the waiting time for cooling the copper mouth chute, improve production efficiency, and effectively adjust the operation time, so that the operator can get an effective rest. At the same time, by adopting the atomizing water spraying method, the damage to the copper mouth facilities during the high temperature cooling process can be reduced, and the cooling water can be effectively prevented from flowing into the copper bag room to cause the melt to explode.

[0058] The copper mouth chute cooling device of the present application has a simple structure, is easy to install, and is easy to implement and operate.

[0059] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0060] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A Tongkou chute cooling device, characterized in that: include: A frame (1), a water delivery pipeline (2), an atomizing nozzle (3), a first valve (4), a water tank (5) and a water pump (6); The water delivery pipeline is arranged and installed on the frame (1); The atomizing nozzle (3) is installed on the water delivery pipeline (2), and at least one atomizing nozzle (3) is provided; The first valve (4) is installed at the water inlet of the water pipeline (2), and the first valve (4) is a manual valve; The water inlet end of the water pump (6) is connected to the inside of the water tank (5) through a pipeline, and the water outlet end of the water pump (6) is connected to the water inlet end of the first valve (4) through a pipeline; The Tongkou chute cooling device further comprises: a controller (7) and a second valve (8); The second valve (8) is an electric valve, and the second valve (8) is installed on the pipeline between the water pump (6) and the first valve (4); The controller (7) is electrically connected to the second valve (8) and the water pump (6) respectively; The frame (1) is provided with three sets of limit baffles (101) for limiting the installation of the water delivery pipeline (2); Support casters (102) are installed at the bottom of the frame (1).

2. The Tongkou chute cooling device according to claim 1 is characterized in that: The atomizing nozzle (3) is a multi-head fine atomizing nozzle.