Whole-process intelligent supervision and protection mechanism for fabricated building

By designing a full-process intelligent supervision and protection mechanism for prefabricated buildings, and using components such as supervision racks and stepper motors to achieve automatic clamping and conveying of prefabricated walls, the labor intensity and safety hazards caused by manual support in the existing technology are solved, and the protection is improved.

CN222617894UActive Publication Date: 2025-03-14GUANGDONG CONSTR ENG SUPERVISION CO
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Patent Information

Application Number
CN202420497359.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-03-14
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing prefabricated building intelligent supervision devices require manual support when placing prefabricated walls, resulting in increased labor intensity and higher safety risks.

Method used

A full-process intelligent supervision and protection mechanism is designed, including a supervision rack, a rectangular rack, a stepper motor, a saw-tooth belt, a gear, a conveyor roller, an electric telescopic rod and a pressure sensor. Through the coordinated work of these components, automatic clamping and conveying of the assembled wall is achieved.

Benefits of technology

The prefabricated walls are not required to be manually supported, which reduces the labor intensity and safety hazards of staff and improves protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prefabricated building intelligent supervision, and discloses a whole-process intelligent supervision protection mechanism for prefabricated buildings, which comprises a supervision frame, four rectangular frames are arranged in the supervision frame, a stepping motor is fixedly mounted on the inner bottom wall of each rectangular frame, a sawtooth belt is arranged in each rectangular frame, and a plurality of sawtooth belts are arranged on the inner bottom wall of each rectangular frame. The inner wall of each sawtooth belt is meshed with gears arranged at equal intervals, the ends, close to the stepping motor, of the four gears are fixedly connected with the power output end of the stepping motor, and the inner wall of each rectangular frame is rotationally connected with conveying rollers arranged at equal intervals. The end, close to the gear, of each conveying roller is fixedly connected with the side face, close to the conveying rollers, of the gear. The gear can be driven to rotate through the stepping motor, so that the sawtooth belt is driven to rotate, the conveying rollers can convey the assembly type wall, and therefore when the assembly type wall is placed, the assembly type wall does not need to be manually supported and pushed in.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent supervision of assembled buildings, in particular to a full-process intelligent supervision and protection mechanism for assembled buildings. Background Art

[0002] Prefabricated buildings are buildings assembled on site from prefabricated components. They are called assembled buildings. According to the form of prefabricated components and the construction method, they are divided into five types: block buildings, panel buildings, box-type buildings, skeleton panel buildings and rising-slab and rising-storey buildings. In order to ensure the use effect, performance supervision tests are required for prefabricated buildings.

[0003] The utility model with the existing authorization application number CN216410146U discloses a building assembled intelligent supervision device, including a box body, pressure sensing pads are provided on both sides of the inside of the box body, elastic pads are provided on the outer surface of the side close to the pressure sensing pads, and limiting plates are provided on the side close to the elastic pads, and a plurality of first retention grooves arranged at intervals are opened between the outer surfaces of both sides of the limiting plates, and horizontal protrusions are provided in the first retention grooves, the protrusions are semicircular at one end away from the elastic pad, and the outer surface of the protrusion close to the elastic pad is fixedly connected to the outer surface of the elastic pad, the two ends of the pressure sensing pad are fixedly connected to the inner surfaces of the two ends of the box body, and the pressure sensing pad is in a tightly fitted state with the outer surface of the side close to the elastic pad, and the two ends of the elastic pad are fixedly connected to the inner surfaces of the two ends of the box body.

[0004] By adopting the above technical scheme, the prefabricated wall panels are sent into the interior of the box, and then under the action of the extrusion of the prefabricated wall panels, the protrusions will exert pressure on the elastic pads and the pressure sensing pads, and the pressure conditions of various parts of the pressure sensing pads will be transmitted to the pressure display screen through the lines inside the connecting pipe for display, so that the flatness of the prefabricated wall panels can be simply and directly checked, and the flatness of the entire wall surface can be conveniently and comprehensively checked. However, the above technical scheme requires manual support and pushing of the prefabricated wall when placing the prefabricated wall. Due to the heavy weight of the prefabricated wall, while increasing the labor intensity of the staff, it also increases the safety risks of the staff, making the protection lower. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a full-process intelligent supervision and protection mechanism for prefabricated buildings. When the prefabricated walls are placed, there is no need for manual support and pushing of the prefabricated walls, which prevents the heavy weight of the prefabricated walls from increasing the labor intensity of the workers, while also reducing the safety hazards of the workers, thus making the protection more powerful.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a full-process intelligent supervision and protection mechanism for prefabricated buildings includes a supervision frame, four rectangular frames are arranged inside the supervision frame, a stepper motor is fixedly installed on the inner bottom wall of each of the rectangular frames, a sawtooth belt is arranged inside each of the rectangular frames, and the inner wall of each of the sawtooth belts is meshed with gears arranged at equal distances, wherein one end of the four gears close to the stepper motor is fixedly connected to the output end of the stepper motor power, the inner wall of each of the rectangular frames is rotatably connected to conveying rollers arranged at equal distances, and one end of each of the conveying rollers close to the gear is fixedly connected to a side surface of the gear close to the conveying roller, and four first electric telescopic rods are fixedly installed on the inner top wall of the supervision frame, wherein the upper surfaces of two of the rectangular frames are fixedly connected to the telescopic ends of the first electric telescopic rods.

[0009] Preferably, a mounting frame is fixedly installed on one side of each group of rectangular frames that are close to each other, and two second electric telescopic rods are fixedly installed on the inner top wall of the supervision frame, wherein the upper surfaces of the two mounting frames are fixedly connected to the telescopic ends of the second electric telescopic rods.

[0010] Preferably, five compression springs are fixedly mounted on the inner wall of each mounting frame, and a movable frame is fixedly mounted on one end of each compression spring away from the mounting frame.

[0011] Preferably, the inner wall of each movable frame is rotatably connected to a roller, and a support rod is fixedly installed on a side surface of each movable frame close to the compression spring.

[0012] Preferably, a first pressure sensor is disposed inside each of the compression springs, an upper surface of each of the first pressure sensors is fixedly connected to an inner wall of the mounting bracket, and a second pressure sensor is fixedly mounted on the inner wall of each of the mounting brackets.

[0013] Preferably, a support block is fixedly installed on the left side of the monitoring frame, and the upper surface of the support block is fixedly connected to the bottom surfaces of two of the rectangular frames.

[0014] Preferably, two connecting plates are fixedly mounted on the bottom surface of the support block and the monitoring frame, and a universal wheel is fixedly mounted on the bottom surface of each connecting plate.

[0015] Preferably, a warning light is fixedly mounted on the upper surface of the monitoring frame, and the warning light is electrically connected to the first pressure sensor and the second pressure sensor respectively through wires.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a full-process intelligent supervision and protection mechanism for prefabricated buildings, which has the following beneficial effects: the full-process intelligent supervision and protection mechanism for prefabricated buildings can drive the rectangular frame to move up and down through the telescopic performance provided by the first electric telescopic rod, so that the rectangular frame can clamp and limit the prefabricated wall, and the power provided by the stepper motor can drive the gear to rotate, thereby driving the sawtooth belt to rotate, so that the conveying roller can convey the prefabricated wall, so that when the prefabricated wall is placed, there is no need for manual support and pushing of the prefabricated wall, which prevents the heavy weight of the prefabricated wall from increasing the labor intensity of the staff, and reduces the safety hazards of the staff, thereby achieving a strong protective effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural diagram of the utility model supervision frame;

[0019] Figure 2 This is a schematic diagram of the structure of a rectangular frame of the utility model in a cutaway three-dimensional view;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the mounting frame of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the compression spring of the utility model from the right side.

[0022] In the figure: 1. Supervision frame; 2. Rectangular frame; 3. Stepper motor; 4. Sawtooth belt; 5. Gear; 6. Conveyor roller; 7. First electric telescopic rod; 8. Second electric telescopic rod; 9. Mounting frame; 10. Compression spring; 11. Movable frame; 12. Roller; 13. Support rod; 14. First pressure sensor; 15. Second pressure sensor; 16. Support block; 17. Connecting plate; 18. Universal wheel; 19. Warning light. DETAILED DESCRIPTION

[0023] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of the utility model, a full-process intelligent supervision and protection mechanism for prefabricated buildings, in conjunction with the accompanying drawings.

[0024] See also Figure 1-4The utility model is a full-process intelligent supervision and protection mechanism for assembled buildings, comprising a supervision frame 1, four rectangular frames 2 are arranged inside the supervision frame 1, a stepping motor 3 is fixedly installed on the inner bottom wall of each rectangular frame 2, a sawtooth belt 4 is arranged inside each rectangular frame 2, the inner wall of each sawtooth belt 4 is meshed with gears 5 arranged at equal distances, wherein one end of the four gears 5 close to the stepping motor 3 is fixedly connected to the output end of the power of the stepping motor 3, the inner wall of each rectangular frame 2 is rotatably connected with conveying rollers 6 arranged at equal distances, and one end of each conveying roller 6 close to the gear 5 is fixedly connected to a side surface of the gear 5 close to the conveying roller 6, and four first electric telescopic rods 7 are fixedly installed on the inner top wall of the supervision frame 1, wherein the upper surfaces of the two rectangular frames 2 are fixedly connected to the telescopic ends of the first electric telescopic rods 7.

[0025] A mounting frame 9 is fixedly installed on one side of each group of rectangular frames 2 that are close to each other, and two second electric telescopic rods 8 are fixedly installed on the inner top wall of the supervision frame 1. It can be seen that the upper surfaces of the two mounting frames 9 are fixedly connected to the telescopic ends of the second electric telescopic rods 8. The telescopicity provided by the second electric telescopic rods 8 can drive the mounting frames 9 to move up and down, thereby facilitating the leveling of assembled walls of different thicknesses and increasing the practicability of the device.

[0026] Five compression springs 10 are fixedly mounted on the inner wall of each mounting frame 9, and a movable frame 11 is fixedly mounted on one end of each compression spring 10 away from the mounting frame 9. The elasticity provided by the compression springs 10 can squeeze the movable frame 11, thereby facilitating the leveling of the assembled wall and increasing the convenience of the device.

[0027] The inner wall of each movable frame 11 is rotatably connected with a roller 12, and a support rod 13 is fixedly installed on the side of each movable frame 11 close to the compression spring 10. The roller 12 can roll on the surface of the assembled wall, thereby facilitating the movement of the assembled wall and further increasing the convenience of the device.

[0028] A first pressure sensor 14 is provided inside each compression spring 10, and the upper surface of each first pressure sensor 14 is fixedly connected to the inner wall of the mounting frame 9. A second pressure sensor 15 is fixedly installed on the inner wall of each mounting frame 9. The first pressure sensor 14 and the second pressure sensor 15 can be used to detect the flatness of the assembled wall, making the detection process more convenient and increasing the convenience of the device.

[0029] A support block 16 is fixedly installed on the left side of the supervision frame 1, and the upper surface of the support block 16 is fixedly connected to the bottom surfaces of two of the rectangular frames 2. The support block 16 can support the rectangular frames 2, thereby preventing the rectangular frames 2 from shifting and increasing the stability of the rectangular frames 2.

[0030] Two connecting plates 17 are fixedly installed on the bottom surface of the support block 16 and the monitoring frame 1. A universal wheel 18 is fixedly installed on the bottom surface of each connecting plate 17. The universal wheel 18 can be fixed by the connecting plate 17, so as to facilitate the movement of the device, thereby further increasing the practicality of the device.

[0031] A warning light 19 is fixedly installed on the upper surface of the monitoring frame 1. The warning light 19 is electrically connected to the first pressure sensor 14 and the second pressure sensor 15 through wires. The warning light 19 can remind personnel, so that they can know whether the assembled wall is flat.

[0032] The working principle of the utility model is: firstly, the stepper motor 3, the first electric telescopic rod 7, the second electric telescopic rod 8, the first pressure sensor 14, the second pressure sensor 15 and the warning light 19 are powered on. When it is necessary to level the assembled wall, the elasticity provided by the first electric telescopic rod 7 can drive the rectangular frame 2 to move up and down, so that the rectangular frame 2 can clamp and limit the assembled wall, and the power provided by the stepper motor 3 can drive the gear 5 to rotate, thereby driving the sawtooth belt 4 to rotate, so that the conveying roller 6 can convey the assembled wall. Therefore, when placing the assembled wall, there is no need to manually support and push the assembled wall, which prevents the heavy weight of the assembled wall from increasing the labor intensity of the staff and reduces the labor intensity. The potential safety hazard of the staff is reduced, and the protection of the whole process intelligent supervision and protection mechanism for prefabricated buildings is stronger. The roller 12 can roll on the surface of the prefabricated wall. When the surface of the prefabricated wall is uneven, the elasticity provided by the compression spring 10 can drive the movable frame 11 to move, so that the support rod 13 and the movable frame 11 can squeeze the first pressure sensor 14 and the second pressure sensor 15. When the pressure reaches the value set by the first pressure sensor 14 or the second pressure sensor 15, the first pressure sensor 14 or the second pressure sensor 15 transmits the electrical signal to the warning light 19 through the wire, so that the warning light 19 sends an alarm, thereby reminding the personnel, thereby increasing the practicality of the whole process intelligent supervision and protection mechanism for prefabricated buildings.

[0033] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A full-process intelligent supervision and protection mechanism for prefabricated buildings, comprising a supervision frame (1), characterized in that: Four rectangular frames (2) are arranged inside the monitoring frame (1), and a stepper motor (3) is fixedly installed on the inner bottom wall of each rectangular frame (2). A sawtooth belt (4) is arranged inside each rectangular frame (2), and the inner wall of each sawtooth belt (4) is meshed with gears (5) arranged at equal distances, wherein one end of the four gears (5) close to the stepper motor (3) is fixedly connected to the output end of the power of the stepper motor (3), and the inner wall of each rectangular frame (2) is rotatably connected to a conveying roller (6) arranged at equal distances, and one end of each conveying roller (6) close to the gear (5) is fixedly connected to a side surface of the gear (5) close to the conveying roller (6), and four first electric telescopic rods (7) are fixedly installed on the inner top wall of the monitoring frame (1), wherein the upper surfaces of two rectangular frames (2) are fixedly connected to the telescopic ends of the first electric telescopic rods (7).

2. According to claim 1, a full-process intelligent supervision and protection mechanism for prefabricated buildings is characterized by: A mounting frame (9) is fixedly mounted on one side of each group of rectangular frames (2) close to each other, and two second electric telescopic rods (8) are fixedly mounted on the inner top wall of the monitoring frame (1), wherein the upper surfaces of the two mounting frames (9) are fixedly connected to the telescopic ends of the second electric telescopic rods (8).

3. According to claim 2, a full-process intelligent supervision and protection mechanism for prefabricated buildings is characterized by: Five compression springs (10) are fixedly mounted on the inner wall of each mounting frame (9), and a movable frame (11) is fixedly mounted on one end of each compression spring (10) away from the mounting frame (9).

4. The whole-process intelligent supervision and protection mechanism for prefabricated buildings according to claim 3 is characterized in that: The inner wall of each movable frame (11) is rotatably connected to a roller (12), and a support rod (13) is fixedly installed on a side surface of each movable frame (11) close to the compression spring (10).

5. According to claim 3, a full-process intelligent supervision and protection mechanism for prefabricated buildings is characterized in that: A first pressure sensor (14) is arranged inside each compression spring (10), the upper surface of each first pressure sensor (14) is fixedly connected to the inner wall of the mounting frame (9), and a second pressure sensor (15) is fixedly mounted on the inner wall of each mounting frame (9).

6. The whole-process intelligent supervision and protection mechanism for prefabricated buildings according to claim 1 is characterized in that: A support block (16) is fixedly mounted on the left side of the monitoring frame (1), and the upper surface of the support block (16) is fixedly connected to the bottom surfaces of two of the rectangular frames (2).

7. The whole-process intelligent monitoring and protection mechanism for prefabricated buildings according to claim 6 is characterized in that: Two connecting plates (17) are fixedly mounted on the bottom surfaces of the support block (16) and the monitoring frame (1), and a universal wheel (18) is fixedly mounted on the bottom surface of each connecting plate (17).

8. The whole-process intelligent monitoring and protection mechanism for prefabricated buildings according to claim 1 is characterized in that: A warning light (19) is fixedly mounted on the upper surface of the monitoring frame (1), and the warning light (19) is electrically connected to the first pressure sensor (14) and the second pressure sensor (15) respectively through wires.