Molten aluminum liquid level detection device
Through the aluminum water level detection device integrating limit components and electronic components, the problems of slow reaction and difficult installation in the existing technology are solved, real-time monitoring and flow control of aluminum water level are realized, and safety and operation convenience are improved.
Patent Information
- Application Number
- CN202421322127.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The prior art reacts slowly in aluminum water level control, reminders are not timely, and it is difficult to install electronic components, so it is impossible to effectively monitor the liquid level in the aluminum sink.
Design an aluminum water level detection device, integrating limiting components and electronic components, and realize liquid level monitoring and flow control through support frames and flow limiting structures, ensuring that the detector is away from high-temperature areas and avoiding damage.
Real-time monitoring of aluminum water level and effective flow control are achieved, reducing the risk of safety accidents, simple structure and convenient operation.
Smart Images

Figure CN222617989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid level detection, in particular to a molten aluminum liquid level detection device. Background Art
[0002] At present, after smelting, molten aluminum flows from the front box into the aluminum tank, and then passes through the aluminum tank to the rolling mill for production. During the production process of the rolling mill, the liquid level of the aluminum liquid needs to be controlled at a certain liquid level. The existing technology uses a flow-limiting structure to control the outflowing aluminum liquid to a certain extent. For example, the flow control is achieved by controlling the lifting of a floating plate to control the conical plug to seal the aluminum outlet to ensure that the height of the aluminum liquid is maintained at a certain liquid level. Although this method is effective, it often reacts slowly and the reminder is not timely. In current technology, there is also a consideration of using electronic components to monitor the liquid level of the aluminum liquid in the aluminum tank, but due to the high temperature of the aluminum liquid, the installation of electronic components will be difficult. Utility Model Content
[0003] In view of the technical problems existing in the background technology, the purpose of the utility model is to provide a molten aluminum level detection device, in which the limit assembly and the electronic components are integrated in the monitoring device to facilitate monitoring.
[0004] In order to achieve the above purpose, the technical solution provided by the utility model is:
[0005] A molten aluminum level detection device comprises a front box, an aluminum water tank and a detection component, wherein a liquid outlet is provided at one end of the front box, the aluminum water tank is arranged opposite to the liquid outlet, the detection component is arranged on both sides of the aluminum water tank, the detection component comprises a support frame and a current limiting structure, a connecting plate is provided on the support frame, a support rod is provided at one end of the connecting plate, a support plate is provided at one end of the support rod, a connecting groove is provided on the support plate, a limiting groove is provided in the connecting groove, a retaining ring is provided on the support rod, the support rod and the retaining ring extend into the connecting groove and the retaining ring is connected in the limiting groove, and the current limiting structure is connected to the support plate.
[0006] Preferably, an opening is provided in the middle of the support plate, and a rotating shaft is provided in the opening.
[0007] Preferably, the current limiting structure includes a rotating plate, a plug and a floating plate, one end of the rotating plate is connected to the floating plate, and the other end is connected to the floating plate. A connecting hole is provided on the rotating plate, the rotating plate is arranged in the opening, and the rotating shaft is connected in the connecting hole.
[0008] Preferably, the flow limiting structure is arranged in the aluminum water tank, and the plug can extend into the liquid outlet at a position close to the liquid outlet.
[0009] Preferably, the support frame includes a top plate, telescopic rod I and telescopic rod II, wherein the telescopic rod I and telescopic rod II are arranged at the lower end of the top plate, the connecting plate is arranged between the telescopic rod I and telescopic rod II, and a detection member is arranged on the top plate.
[0010] Preferably, a threaded hole is provided on the connecting plate, a threaded section is provided on the supporting rod, and the supporting rod passes through the threaded hole and is threadedly connected to the threaded hole.
[0011] Preferably, a mounting hole I is provided at one end of the rotating plate, a mounting hole II is provided on the plug, the mounting hole I and the mounting hole II are aligned, and screws are detachably provided in the mounting holes I and II.
[0012] The utility model has the following advantages and beneficial effects:
[0013] 1. In the utility model, the support frame is raised by rotating the telescopic rod. A detection component is arranged on the top of the support frame to continuously monitor the liquid level of the aluminum water tank below. The support frame keeps the detection component away from the danger range to prevent the high-temperature aluminum water from causing damage to the detection component.
[0014] 2. In the present invention, the limit assembly is used as a backup means. The support frame and the limit assembly are designed together. When the detection component does not remind in time, the limit assembly can limit the flow of molten aluminum, further preventing the molten aluminum from flowing out of the aluminum tank, reducing the risk of safety accidents.
[0015] 3. The utility model has a simple structure and is easy to operate, which facilitates monitoring of the liquid level of molten aluminum and can also limit the flow rate of molten aluminum. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of a molten aluminum level detection device provided by the utility model;
[0017] Figure 2 A schematic diagram of the connection structure of the front box and the aluminum water tank of an aluminum water level detection device provided by the utility model;
[0018] Figure 3 A schematic diagram of the connection structure of a support frame and a current limiting structure of a molten aluminum level detection device provided by the utility model;
[0019] Figure 4 A schematic diagram of the connection structure of a support rod and a support plate of a molten aluminum level detection device provided by the utility model;
[0020] Figure 5 A schematic diagram of the support frame structure of a molten aluminum level detection device provided by the utility model;
[0021] Figure 6A cross-sectional view of a support rod of a molten aluminum level detection device provided by the utility model;
[0022] Figure 7 A cross-sectional view of a support plate of a molten aluminum level detection device provided by the utility model;
[0023] Figure 8 A schematic diagram of a current limiting structure of a molten aluminum level detection device provided by the utility model;
[0024] Fig. 9 A schematic diagram of the connection between a rotating plate and a floating plate of a molten aluminum level detection device provided by the utility model;
[0025] Fig.10 A schematic diagram of a plug structure of a molten aluminum level detection device provided by the utility model;
[0026] Icons: 1-front box, 101-liquid outlet, 102-aluminum water tank, 2-support frame, 21-top plate, 22-telescopic rod I, 23-telescopic rod II, 3-detection piece, 4-connecting plate, 5-support plate, 51-opening, 52-rotating shaft, 53-connecting groove, 54-limiting groove, 6-support rod, 61-threaded section, 62-blocking ring, 7-current limiting structure, 701-rotating plate, 71-connecting hole, 72-mounting hole I, 721-screw, 73-floating plate, 74-plug, 741-mounting hole II. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example
[0030] like Figure 1 , 2As shown in Figures 3 and 5, a molten aluminum level detection device comprises a front box 1, an aluminum tank 102 and a detection component. A liquid outlet 101 is provided at one end of the front box 1, and the aluminum tank 102 is arranged opposite to the liquid outlet 101. The detection component is arranged on both sides of the aluminum tank 102. The detection component comprises a support frame 2 and a current limiting structure 7. The support frame 2 comprises a top plate 21, a telescopic rod I 22 and a telescopic rod II 23. The telescopic rod I 22 and the telescopic rod II 23 are arranged at the lower end of the top plate 21. A detection component 3 is arranged on the top plate 21. The detection component 3 is a laser level meter. The support frame 2 is installed on the outside of the aluminum tank 102. The position of the top plate 21 can be adjusted by adjusting the telescopic rod I 22 and the telescopic rod II 23, so that the laser level meter is away from the high-temperature aluminum water. At the same time, it can ensure that the laser level meter can work normally and vertically monitor the aluminum water level in the aluminum tank 102.
[0031] like Figure 1-7 As shown, a connecting plate 4 is provided on the support frame 2, and the connecting plate 4 is arranged between the telescopic rod Ⅰ22 and the telescopic rod Ⅱ23. The two ends of the connecting plate 4 are respectively threadedly connected with the support rod 6. A threaded hole is provided on the connecting plate 4, and a threaded section is provided on the support rod 6. The support rod 6 passes through the threaded hole and is threadedly connected with the threaded hole. A support plate 5 is provided at the bottom end of the support rod 6. The bottoms of the two support rods 6 are respectively rotatably connected with the support plate 5. A connecting groove 53 is provided on the support plate 5, and a limiting groove 54 is provided in the connecting groove 53. A retaining ring 62 is provided on the support rod 6. The support rod 6 and the retaining ring 62 extend into the connecting groove 53 and the retaining ring 62 is connected to the limiting groove 54. The support rod 6 can rotate in the connecting groove 53, and the limiting groove 54 limits its position to prevent the support rod 6 from detaching from the connecting groove 53. When the support rod 6 rotates, the position between the support plate 5 and the connecting plate 4 changes, and a limiting flow structure 7 is connected between two adjacent support plates 5.
[0032] like Figure 1-10 As shown, an opening 51 is provided in the middle of the support plate 5, and a rotating shaft 52 is provided in the opening 51. The flow limiting structure 7 includes a rotating plate 701, a plug 74 and a floating plate 73. One end of the rotating plate 701 is connected to the floating plate 73, and the other end is connected to the plug 74. A connecting hole 71 is provided on the rotating plate 701. The rotating plate 701 is arranged in the opening 51, and the rotating shaft 52 is connected to the connecting hole 71. The rotating plate 701 can rotate in the opening 51. The flow limiting structure 7 is arranged in the aluminum water tank 102, and the plug 74 can be extended into the liquid outlet 101 at a position close to the liquid outlet 101. In the initial state (when the float plate 73 is not in contact with the aluminum water), the float plate 73 is closer to the bottom of the aluminum water tank 102 than the plug 74, and the rotating plate 701 is inclined toward one end of the float plate 73. When there is a lot of aluminum water, the aluminum water contacts the float plate 73, pushing the float plate 73 to move upward, thereby rotating the rotating plate 701, so that the plug 74 moves to the position of the liquid outlet 101 to block the liquid outlet 101 and reduce the flow of aluminum water.
[0033] like Figure 1 , 2 As shown in Figures 3, 8, 9 and 10, a mounting hole I72 is provided at one end of the rotating plate 701, and a mounting hole II741 is provided on the plug 74. The mounting hole I72 and the mounting hole II741 are aligned, and a screw 721 is detachably provided in the mounting hole I72 and the mounting hole II741. The plug 74 and the rotating plate 701 are detachably connected, and different plugs 74 can be replaced according to the shape of the liquid outlet 101 to increase the flow limiting efficiency of the flow limiting structure 7.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A molten aluminum level detection device, comprising a front box, an aluminum water tank and a detection assembly, wherein one end of the front box is provided with a liquid outlet, and the aluminum water tank is arranged opposite to the liquid outlet, characterized in that: The detection component is arranged on both sides of the aluminum water tank, and the detection component includes a support frame and a current limiting structure. A connecting plate is arranged on the support frame, and support rods are respectively threadedly connected at both ends of the connecting plate. A support plate is arranged at the bottom end of the support rod, and the bottom ends of the two support rods are respectively rotatably connected to the support plates, and the current limiting structure is rotatably connected to the support plate.
2. The aluminum liquid level detection device according to claim 1 is characterized in that: The support plate is provided with a connecting groove, a limiting groove is provided in the connecting groove, a retaining ring is provided on the support rod, the support rod and the retaining ring extend into the connecting groove, and the retaining ring is connected in the limiting groove.
3. The aluminum liquid level detection device according to claim 1 is characterized in that: An opening is arranged in the middle of the support plate, and a rotating shaft is arranged in the opening.
4. The aluminum liquid level detection device according to claim 3 is characterized in that: The current limiting structure includes a rotating plate, a plug and a floating plate, one end of the rotating plate is connected to the floating plate, and the other end is connected to the plug. A connecting hole is provided on the rotating plate, the rotating plate is arranged in the opening, and the rotating shaft is connected in the connecting hole.
5. The aluminum liquid level detection device according to claim 4 is characterized in that: The flow limiting structure is arranged in the aluminum water tank, and the plug can extend into the liquid outlet at a position close to the liquid outlet.
6. The aluminum liquid level detection device according to claim 1 is characterized in that: The support frame comprises a top plate, telescopic rod I and telescopic rod II, wherein the telescopic rod I and telescopic rod II are arranged at the lower end of the top plate, the connecting plate is arranged between the telescopic rod I and telescopic rod II, and a detection member is arranged on the top plate.
7. The aluminum liquid level detection device according to claim 1 is characterized in that: The connecting plate is provided with a threaded hole, the supporting rod is provided with a threaded section, the supporting rod passes through the threaded hole, and is threadedly connected with the threaded hole.
8. The aluminum liquid level detection device according to claim 4 is characterized in that: One end of the rotating plate is provided with a mounting hole I, and the plug is provided with a mounting hole II. The mounting hole I and the mounting hole II are aligned, and screws are detachably provided in the mounting holes I and II.