Nondestructive forming detection device for automobile injection molded part

Abstract

The utility model discloses a nondestructive forming detection device for an automobile injection molding part, which belongs to the technical field of nondestructive detection and comprises a base, a first movement mechanism, a second movement mechanism, a third movement mechanism and a clamping mechanism arranged on the third movement mechanism. The second movement mechanism is vertically arranged on the second movement mechanism and is used for driving the clamping mechanism to move up and down; the clamping mechanism is used for clamping an automobile injection molding part; the clamping mechanism comprises a connecting part, a fixing part and a clamping part. The device is provided with a clamping part with a quick-change structure, so that the operation flexibility is greatly enhanced. According to the design, the clamping parts can be rapidly replaced to adapt to the automobile injection molding parts of different shapes and sizes, so that the equipment can process diversified product lines, and the equipment does not need to be independently configured or modified for each injection molding part. In this way, the downtime of equipment is shortened, and the requirement for a plurality of special clamps is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of non-destructive testing, in particular to a non-destructive molding testing device for automobile injection molded parts. Background Art

[0002] In modern automobile manufacturing, injection molding is widely used to produce a variety of plastic parts, such as dashboards, door panels, bumpers, etc. Due to the increasing application of plastic parts in automobiles, it is particularly important to ensure the quality and integrity of these injection molded parts. Traditional inspection methods, such as visual inspection and simple physical testing, may not be able to fully evaluate the quality of injection molded parts, especially internal defects.

[0003] Nondestructive testing (NDT) technology has therefore become essential in the production of automotive injection molded parts. Nondestructive testing is a method of checking the integrity of a material or component without compromising its future use. In automotive injection molded parts, commonly used nondestructive testing techniques include ultrasonic testing, X-ray or computed tomography (CT), magnetic particle testing and penetrant testing.

[0004] Most of the existing fixtures or clamping devices are fixed and can only clamp specific products. Fixed fixtures can usually only adapt to specific product shapes and sizes, which means that every time the product design changes, new fixtures need to be redesigned and manufactured. This not only increases costs, but also prolongs production preparation time. Fixed fixtures lack flexibility. Every time a product is changed, it may be necessary to stop the machine and replace the fixture, which reduces production efficiency. Utility Model Content

[0005] The utility model aims to solve the problems in the background technology and proposes a non-destructive molding detection device for automobile injection molded parts.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The invention discloses a non-destructive molding detection device for automobile injection molded parts, comprising a base, a first motion mechanism, a second motion mechanism, a third motion mechanism, and a clamping mechanism arranged on the third motion mechanism.

[0008] The first motion mechanism is arranged on the base, and the second motion mechanism is vertically arranged on the second motion mechanism to drive the clamping mechanism to move up and down;

[0009] The clamping mechanism is used to clamp automobile injection molded parts;

[0010] The clamping mechanism comprises a connecting portion, a fixing portion and a clamping portion;

[0011] The fixing part is connected to the third motion mechanism;

[0012] The connecting portion is connected to the clamping portion;

[0013] The clamping part adopts a quick-change structure to facilitate quick replacement of the clamping part to adapt to different injection molded parts.

[0014] In a further embodiment, the first motion mechanism is a linear guide structure for providing translational movement along a predetermined axial direction.

[0015] In a further embodiment, the second motion mechanism comprises at least one servo motor for controlling the movement of the device along another axial direction perpendicular to the axial direction of the first motion mechanism.

[0016] In a further embodiment, the third motion mechanism is a rotating table, which is used to provide a rotating motion for the taking mechanism to adapt to detection requirements at different angles.

[0017] In a further embodiment, the fixing portion is a fixing frame having an interface for connecting to the third motion mechanism;

[0018] The connecting portion includes at least one movable joint, and the movable joint allows the clamping portion to adjust the position and angle in multiple directions;

[0019] The quick-change structure includes a quick-release mechanical lock and a docking seat, wherein the quick-release mechanical lock is used to fix or release the clamping part, and the docking seat is used to position the clamping part;

[0020] The clamping part includes a plurality of clamps of different shapes and sizes, each clamp being suitable for injection molded parts of a specific shape or size;

[0021] The clamping head has a soft surface material to prevent damage to the injection molded part during the clamping process.

[0022] In a further embodiment, the chuck is connected to the third motion mechanism through a quick-change mechanism to achieve quick replacement.

[0023] In a further embodiment, the method further comprises a detection unit, wherein the detection unit is selected from at least one of the following non-destructive testing technologies: ultrasonic testing, X-ray testing, magnetic particle testing or penetration testing.

[0024] In a further embodiment, the inspection unit comprises an integrated control system for automatically adjusting the positions of the first, second and third motion mechanisms so as to automatically adjust the inspection configuration according to the size and shape of the injection molded part.

[0025] In a further embodiment, the detection unit is provided with an output device connected to a computer system for real-time display of detection results and data analysis;

[0026] In a further embodiment, the quick release mechanical lock is provided with an operating lever, the operation of which realizes the locking and releasing of the clamping part.

[0027] Compared with the prior art, the beneficial effects of the utility model are:

[0028] 1. The device is equipped with a quick-change gripper, which greatly enhances the flexibility of operation. This design allows the gripper to be quickly replaced to accommodate automotive injection molded parts of different shapes and sizes, allowing the equipment to handle a variety of product lines without the need to configure or modify the equipment separately for each injection molded part. This not only reduces the downtime of the equipment, but also reduces the need for multiple dedicated fixtures.

[0029] 2. The first and second motion mechanisms of the device provide precise lateral and longitudinal movement control respectively, ensuring that the gripping mechanism can be accurately positioned to the required testing position. This fine control helps improve the repeatability and accuracy of testing, ensuring that each component can be properly inspected during non-destructive testing, thereby improving overall product quality.

[0030] 3. The quick-change structure makes it quick and easy to replace the clamping part. The operator can easily replace the clamp without using complex tools or making tedious adjustments. This not only reduces the intensity of manual operation, but also reduces the operational errors that may be caused by installation errors, and improves the safety and reliability of the overall operation.

[0031] 4. By adopting a quickly replaceable clamping part, the device reduces the need for a variety of different special clamps, which not only saves the cost of clamp manufacturing and storage, but also optimizes the use of workspace. Enterprises can use the saved resources for other production optimization or technology upgrades to improve their competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the structure of the non-destructive molding detection device for automobile injection molded parts proposed by the utility model;

[0033] Figure 2 The structure diagram of the clamping mechanism proposed in the utility model is shown in FIG. Figure 1 ;

[0034] Figure 3 The structure diagram of the clamping mechanism proposed in the utility model is shown in FIG. Figure 2 .

[0035] Figure numerals: 1. base; 2. first motion mechanism; 3. second motion mechanism; 4. third motion mechanism; 5. clamping mechanism; 6. connecting part; 7. fixing part; 8. clamping part; 9. fixing frame; 10. mechanical lock; 11. docking seat; 12. chuck; 13. operating lever. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0037] A non-destructive molding detection device for automobile injection molded parts includes a base 1, a first motion mechanism 2, a second motion mechanism 3, a third motion mechanism 4, and a clamping mechanism 5 arranged on the third motion mechanism 4, wherein the first motion mechanism 2 is arranged on the base 1, and the second motion mechanism 3 is vertically arranged on the second motion mechanism 3 to drive the clamping mechanism 5 to move up and down, and the clamping mechanism 5 is used to clamp automobile injection molded parts; the clamping mechanism 5 includes a connecting part 6, a fixing part 7 and a clamping part 8; the fixing part 7 is connected to the third motion mechanism 4; the connecting part 6 is connected to the clamping part 8; the clamping part 8 adopts a quick-change structure to facilitate the quick replacement of the clamping part 8 to adapt to different injection molded parts. The design of the clamping mechanism 5 of the present application adopts a modular and quickly replaceable clamping part 8, which enables the device to adapt to automobile injection molded parts of different shapes and sizes. The quick-change structure of the clamping part 8 is particularly suitable for scenarios where frequent fixture replacement is required on the production line, greatly improving production efficiency and flexibility. In addition, the interface design of each clamping portion 8 ensures the stability and precise alignment of the clamping, further ensuring the accuracy and reliability of the detection process.

[0038] Specifically, the first motion mechanism 2 is a linear guide structure, which is used to provide translational movement along a predetermined axial direction. The linear guide structure provides stable and precise movement control, which is suitable for precise position adjustment, especially when performing delicate non-destructive testing, to ensure that the clamping mechanism 5 moves smoothly along a specific direction, thereby optimizing the accuracy and repeatability of the testing process.

[0039] As a preferred example, the second motion mechanism 3 includes at least one servo motor for controlling the device to move along another axial direction perpendicular to the axial direction of the first motion mechanism 2. The servo motor provides the motion mechanism with high-precision dynamic control capability, allowing the position of the clamping mechanism 5 to be accurately adjusted to meet complex or high-precision detection requirements. The servo motor has a fast response speed and precise control, which effectively improves the operating efficiency of the entire device and the reliability of detection.

[0040] The third motion mechanism 4 of the present application is a rotating table, which is used to provide a rotating motion of the clamping mechanism to meet the detection requirements of different angles. The rotating table allows the clamping mechanism 5 to be easily adjusted to any desired angle when performing injection molding inspection, especially when performing multi-angle or all-round non-destructive inspection, to ensure the comprehensiveness and depth of the inspection. The design of the rotating table also supports high-load and high-precision rotation control, which is suitable for injection moldings of various sizes and weights.

[0041] Specifically, the fixing part 7 is a fixing frame 9, which has an interface for connecting the third motion mechanism 4; the connecting part 6 includes at least one movable joint, which allows the clamping part 8 to adjust its position and angle in multiple directions; the quick-change structure includes a quick-release mechanical lock 10 and a docking seat 11, wherein the quick-release mechanical lock 10 is used to fix or release the clamping part 8, and the docking seat 11 is used to position the clamping part 8, and the clamping part 8 includes a plurality of chucks 12 of different shapes and sizes, each of which is suitable for injection molded parts of a specific shape or size, and the chuck 12 has a soft surface material to prevent damage to the injection molded parts during the clamping process. The addition of the fixing frame 9 ensures the stability and durability of the entire clamping mechanism 5, and the introduction of the movable joint increases the flexibility and adaptability of the clamping part 8. The combination of the quick-release mechanical lock 10 and the docking seat 11 not only speeds up the replacement of the chuck 12, but also ensures the precise alignment and fixation of the chuck 12 during the replacement process. The soft surface material of the clamping head 12 effectively prevents any potential damage to the injection molded part during the clamping process, which is particularly important when handling delicate or surface-sensitive high-value injection molded parts.

[0042] Specifically, the chuck 12 of the present application is connected to the third motion mechanism 4 through a quick-change mechanism to achieve quick replacement. The quick-change mechanism adopts an efficient interface design, allowing the operator to quickly and easily replace the chuck 12 to adapt to different testing needs. This mechanism not only improves the convenience of operation, but also reduces the downtime of the machine and improves production and testing efficiency. The quick-change mechanism usually includes mechanical coordination and electronic identification functions to ensure that the newly installed chuck 12 can be automatically recognized by the system and adjusted accordingly.

[0043] Specifically, the present application also includes a detection unit, and the detection unit is selected from at least one of the following non-destructive testing technologies: ultrasonic testing, X-ray testing, magnetic particle testing, or penetration testing. By designing the detection unit into a multi-technical configuration, the device can cope with various complex detection needs. Each technology is suitable for detecting different types of defects. Ultrasonic testing is suitable for discovering internal defects, X-ray testing can analyze the internal structure through perspective, magnetic particle testing is suitable for detecting surface cracks, and penetration testing is used to discover tiny surface defects. Only by integrating multiple tests can the comprehensiveness and reliability of the detection be greatly improved.

[0044] Specifically, the detection unit includes an integrated control system for automatically adjusting the positions of the first, second and third motion mechanisms 4 so as to automatically adjust the detection configuration according to the size and shape of the injection molded part. The detection unit is configured with an output device connected to a computer system for real-time display of detection results and data analysis. The integrated control system uses advanced algorithms and sensor feedback to accurately control the position adjustment of the motion mechanism. The automated adjustment not only ensures the efficiency and accuracy of the detection process, but also enables the equipment to adapt to injection molded parts of various shapes and sizes, thereby ensuring the accuracy and adaptability of the detection. The output device can display the detection data and analysis results in real time, providing instant feedback and data support for the operator. This real-time display function not only improves the efficiency of the detection, but also makes data processing and result interpretation faster and more accurate, thereby supporting quality control and production decisions.

[0045] Specifically, the quick release lock is equipped with an operating rod 13, and the operation of the operating rod 13 realizes the locking and releasing of the clamping part 8. The design of the quick release mechanical lock 10 adopts the operating rod 13 mechanism, allowing the user to realize the quick locking and releasing of the clamping part 8 through simple operation.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Non-destructive molding detection device for automobile injection molded parts, characterized by: It comprises a base (1), a first motion mechanism (2), a second motion mechanism, a third motion mechanism (4), and a clamping mechanism (5) arranged on the third motion mechanism (4). The first movement mechanism (2) is arranged on the base (1), and the second movement mechanism is vertically arranged on the second movement mechanism to drive the clamping mechanism (5) to move up and down; The clamping mechanism (5) is used to clamp automobile injection molded parts; The clamping mechanism (5) comprises a connecting portion (6), a fixing portion (7) and a clamping portion (8); The fixing portion (7) is connected to the third motion mechanism (4); The connecting portion (6) is connected to the clamping portion (8); The clamping portion (8) adopts a quick-change structure, so as to facilitate quick replacement of the clamping portion (8) to adapt to different injection molded parts.

2. The non-destructive molding detection device for automobile injection molded parts according to claim 1 is characterized in that: The first motion mechanism (2) is a linear guide structure, used for providing translational movement along a predetermined axial direction.

3. The non-destructive molding detection device for automobile injection molded parts according to claim 2 is characterized in that: The second motion mechanism comprises at least one servo motor for controlling the movement of the device along another axial direction perpendicular to the axial direction of the first motion mechanism (2).

4. The non-destructive molding detection device for automobile injection molded parts according to claim 3 is characterized in that: The third motion mechanism (4) is a rotating platform, which is used to provide a rotating motion for the clamping mechanism (5) to meet the detection requirements at different angles.

5. The non-destructive molding detection device for automobile injection molded parts according to claim 1, characterized in that: The fixing portion (7) is a fixing frame (9), and the fixing frame (9) has an interface for connecting to the third motion mechanism (4); The connecting portion (6) comprises at least one movable joint, and the movable joint allows the clamping portion (8) to adjust the position and angle in multiple directions; The quick-change structure comprises a quick-release mechanical lock and a docking seat (11), wherein the quick-release mechanical lock is used to fix or release the clamping portion (8), and the docking seat (11) is used to position the clamping portion (8); The clamping portion (8) comprises clamps (12) of various shapes and sizes, each clamp (12) being suitable for injection molded parts of a specific shape or size; The clamp (12) is provided with a soft surface material to prevent damage to the injection molded part during the clamping process.

6. The non-destructive molding detection device for automobile injection molded parts according to claim 5, characterized in that: The clamping head (12) is connected to the third motion mechanism (4) via a quick-change mechanism to achieve quick replacement.

7. The non-destructive molding detection device for automobile injection molded parts according to claim 6, characterized in that: The method further comprises a detection unit, wherein the detection unit is selected from at least one of the following non-destructive testing technologies: ultrasonic testing, X-ray testing, magnetic particle testing or penetration testing.

8. The non-destructive molding detection device for automobile injection molded parts according to claim 7, characterized in that: The detection unit comprises an integrated control system for automatically adjusting the positions of the first, second and third motion mechanisms (4) so ​​as to automatically adjust the detection configuration according to the size and shape of the injection molded part.

9. The non-destructive molding detection device for automobile injection molded parts according to claim 7, characterized in that: The detection unit is equipped with an output device connected to a computer system for real-time display of detection results and data analysis.

10. The non-destructive molding detection device for automobile injection molded parts according to claim 5, characterized in that: The quick-release mechanical lock is equipped with an operating rod (13), and the operation of the operating rod (13) realizes the locking and releasing of the clamping part (8).

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