Low-noise long-service-life brushless vane pump special-purpose motor

By using low-noise bearings and plastic adapters in the special motor for brushless vane pumps, the problems of noise and abnormal noise during rigid connections of traditional brushless motors are solved, achieving low noise and long life effects.

CN222620796UActive Publication Date: 2025-03-14DONGGUAN LV GE ELECTRICS TECH
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Patent Information

Application Number
CN202421255302.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Traditional brushless motors are prone to noise and abnormal noise when rigidly connected, and the use of ordinary ball bearings leads to high noise, high vibration and short motor life.

Method used

Design a brushless blade pump special motor with low noise and long life, adopts a stator and rotor structure, with first and second low noise bearings installed on both sides of the stator, and a plastic adapter is installed on the front cover to reduce noise.

Benefits of technology

Through the combination of low-noise bearings and plastic adapters, noise and vibration are reduced, motor life is improved, and noise and abnormal noise problems caused by resonance are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a low-noise long-life brushless vane pump special-purpose motor comprising a stator and a rotor, the rotor is arranged in the stator, and two sides of the stator are respectively provided with a first low-noise bearing and a second low-noise bearing; a front end cover is installed on one side of the stator, a boss opening of the front end cover extends out, and a plastic adapter capable of reducing noise is installed on one side of the front end cover. Through the arrangement of the plastic adapter, the adapter capable of reducing noise can be utilized, and the problems of large noise and large vibration generated when rigid connection is used are solved; through the combination of the first low-noise bearing and the second low-noise bearing, the low-noise bearings are adopted at the two ends of the rotor, noise and vibration are reduced, efficiency is improved at the same time, the boss of the front end cover extends out, heat generated by the motor can be prevented from being excessively conducted to a connecting piece when rigid connection is used, and heat conduction is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the field of a special motor for a brushless vane pump, in particular to a special motor for a brushless vane pump with low noise and long service life. Background Art

[0002] With the development of mankind and the progress of science and technology, new mechanical products are constantly changing people's lives. The birth of motor-driven delivery pumps has made our production and daily life simpler and more convenient. The electric pump currently used is composed of two units: a vane pump and a motor. The power of the motor is transmitted from the motor rotor to the motor shaft, and then to the pump shaft by the coupling, driving the impeller of the vane pump to rotate; or the power of the motor is transmitted from the motor rotor to the motor shaft, driving the impeller of the vane pump installed on the motor shaft to rotate.

[0003] However, in the process of use, the traditional brushless motor adopts rigid connection. When the shaft is directly connected to the pump head or other loads, the concentricity is poor and the machining tolerance will cause resonance, which is easy to cause noise and abnormal sound. In addition, the traditional brushless motor uses ordinary ball bearings, the rotor is noisy, vibrates, and the motor life is short. Therefore, a new technical solution needs to be designed to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a low-noise, long-life brushless vane pump dedicated motor to solve the current traditional brushless motor using rigid connection, the shaft rigidity directly connected to the pump head or other load connection when the concentricity is poor, machining tolerance will cause resonance, easily cause noise and abnormal sound, and the traditional brushless motor uses ordinary ball bearings, the rotor noise is large, the vibration is large, and the motor life is short technical problems.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: design a low-noise and long-life brushless vane pump dedicated motor, including a stator and a rotor, the stator is provided with a rotor inside, and the first low-noise bearing and the second low-noise bearing are respectively installed on both sides of the stator;

[0006] A front end cover is installed on one side of the stator, and a boss opening of the front end cover protrudes out. A plastic adapter capable of reducing noise is installed on one side of the front end cover.

[0007] Preferably, a driving plate is installed on the other side of the stator, and a rear end cover is installed on one side of the driving plate.

[0008] Preferably, a lead wire is installed at one end of the stator.

[0009] Preferably, a bracket is installed at the bottom of the stator.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model provides a plastic adapter, which can utilize a noise-reducing adapter to prevent the problems of loud noise and vibration generated when using a rigid connection.

[0012] 2. The utility model adopts low-noise bearings at both ends of the rotor through the combination of the first low-noise bearing and the second low-noise bearing, thereby reducing noise and vibration and improving efficiency.

[0013] 3. The utility model can prevent the heat generated by the motor from being excessively transferred to the connecting piece when a rigid connection is used by extending the front end cover boss, thereby effectively reducing heat conduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the explosion structure of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model.

[0016] In the figure: 1. rotor; 2. first low-noise bearing; 3. second low-noise bearing; 4. front end cover; 5. adapter; 6. stator; 7. drive plate; 8. rear end cover; 9. bracket; 10. lead wire. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0018] Example 1: A low-noise, long-life brushless vane pump motor, see Figure 1 to Figure 2 , including a stator 6 and a rotor 1, wherein the rotor 1 is arranged inside the stator 6, and a first low-noise bearing 2 and a second low-noise bearing 3 are respectively installed on both sides of the stator 6; a front end cover 4 is installed on one side of the stator 6, and a boss opening of the front end cover 4 extends out, and a plastic adapter 5 capable of reducing noise is installed on one side of the front end cover 4. Since it is not directly connected to the shaft rigidity when connecting the motor, the resonance caused by the concentricity difference and machining tolerance when the shaft rigidity is directly connected to the pump head or other loads is avoided, and at the same time, the noise and abnormal sound caused by the concentricity difference and machining tolerance when the rigidity is directly connected are avoided.

[0019] For details, see Figure 1 to Figure 2 A driving plate 7 is installed on the other side of the stator 6, and a rear end cover 8 is installed on one side of the driving plate 7.

[0020] Further, see Figure Figure 1 to Figure 2 A lead wire 10 is installed at one end of the stator 6.

[0021] It is worth noting that, see Figure Figure 1 to Figure 2 A bracket 9 is installed at the bottom of the stator 6.

[0022] When connecting the motor, it is not directly connected to the shaft rigidity, avoiding resonance caused by concentricity difference and machining tolerance when the shaft rigidity is directly connected to the pump head or other loads, and at the same time avoiding noise and abnormal sound caused by concentricity difference and machining tolerance when the rigidity is directly connected.

[0023] When using a low-noise, long-life brushless vane pump motor, use a connector to connect the pump head or other loads. If the pump head is leaking, check if there is any leakage. If there is no leakage, the brushless motor can be powered on and work normally.

[0024] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0025] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A low-noise, long-life brushless vane pump motor, comprising a stator (6) and a rotor (1), wherein the stator (6) is provided with the rotor (1), characterized in that: A first low-noise bearing (2) and a second low-noise bearing (3) are respectively mounted on both sides of the stator (6); A front end cover (4) is installed on one side of the stator (6), and a boss opening of the front end cover (4) protrudes out. A plastic adapter (5) capable of reducing noise is installed on one side of the front end cover (4).

2. A low-noise, long-life brushless vane pump motor as claimed in claim 1, characterized in that: A driving plate (7) is installed on the other side of the stator (6), and a rear end cover (8) is installed on one side of the driving plate (7).

3. A low-noise, long-life brushless vane pump motor as claimed in claim 1, characterized in that: A lead wire (10) is installed at one end of the stator (6).

4. A low-noise, long-life brushless vane pump motor as claimed in claim 1, characterized in that: A bracket (9) is installed at the bottom of the stator (6).