Through hole ball type gas-water separator

By designing a through-hole ball gas-water separator, the complex channel structure of the V-shaped main pipe and hollow air-water separation ball are solved, and the problems of complex structure and high cost of traditional gas-water separator are achieved efficient gas-water separation effect.

CN222624132UActive Publication Date: 2025-03-18DALIAN SONGLONE PUMP MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421270851.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Traditional gas-water separators have problems such as complex structure, large volume, and high production and maintenance costs, making it difficult to effectively improve gas-water separation efficiency.

Method used

A through-hole ball gas-water separator is designed, using a V-shaped main pipe and multiple hollow air-water separator. Multiple through-holes are opened on the surface of the air-water separator ball to form a complex overflow channel and extend the contact time between the gas and the separation ball.

Benefits of technology

Through a simple structure and ingeniously designed through the ball gas-water separator, the gas-water separation efficiency is effectively improved, production and maintenance costs are reduced, and it is suitable for promotion and application.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222624132U_ABST
    Figure CN222624132U_ABST
Patent Text Reader

Abstract

The utility model discloses a through hole ball type gas-water separator which is characterized in that the gas-water separator comprises a main body pipeline (1), the central axis of the main body pipeline (1) is in a V shape, a water drainage pipeline (2) is arranged at the bottom of the main body pipeline (1), and a filter screen (3) is further arranged at the joint of the water drainage pipeline (2) and the main body pipeline (1). A plurality of gas-water separation balls (4) are placed in the main body pipeline (1), each gas-water separation ball (4) is in a hollow spherical shape, the outer diameter of each gas-water separation ball (4) is smaller than the radius of the main body pipeline (1), a plurality of through holes (5) are formed in the surface of each gas-water separation ball (4), and the projections of the different through holes (5) towards the center of the ball do not interfere with each other.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a gas-water separation device, in particular to a through-hole ball type gas-water separator. Background Art

[0002] The gas-water separator is mainly used in industrial liquid systems. It is a device that can separate gas and liquid. The gas after passing through the gas-water separator can effectively improve its dryness and effectively reduce the water content in the gas. Common gas-water separators include tubular separators, shutter separators, cyclone separators, etc.

[0003] The gas-water separation effect of the gas-water separator often depends on the residence time of the gas in the separator and the contact area with the obstacles in the separator. The longer the residence time and the larger the contact area, the better the separation effect. In order to achieve the above purpose, traditional gas-water separators generally have the problems of complex structure and large size, and also have the defects of relatively high production cost and maintenance cost.

[0004] Therefore, a method or device capable of solving the above problems is now needed. Summary of the invention

[0005] The utility model aims to solve the above-mentioned deficiencies in the prior art and proposes a through-hole ball type gas-water separator which has simple structure, ingenious design, reasonable layout, low cost and can effectively improve the gas-water separation efficiency.

[0006] The technical solution of the utility model is: a through-hole ball type gas-water separator, characterized in that: the gas-water separator comprises a main pipe 1, the central axis of the main pipe 1 is V-shaped, a drainage pipe 2 is arranged at the bottom of the main pipe 1, a filter screen 3 is also arranged at the connection between the drainage pipe 2 and the main pipe 1, and a plurality of gas-water separation balls 4 are placed in the main pipe 1.

[0007] The air-water separation ball 4 is a hollow sphere, and its outer diameter is smaller than the radius of the main pipe 1. A plurality of through holes 5 are opened on the surface of the air-water separation ball 4, and the projections of different through holes 5 toward the center of the ball do not interfere with each other.

[0008] The central axis of the through hole 5 passes through the center of the air-water separation ball 4 .

[0009] The central axis of the through hole 5 does not pass through the center of the air-water separation ball 4 .

[0010] Compared with the prior art, the utility model has the following advantages:

[0011] The through-hole ball type air-water separator of this structural form has a simple structure, ingenious design and reasonable layout. It is designed to solve various problems existing in traditional air-water separators by a special structure, in which multiple air-water separation balls are placed in a V-shaped pipe. These air-water separation balls are hollow structures and have multiple through holes. Complex channels can be formed between the multiple air-water separation balls, between the air-water separation balls and the inner wall of the pipe, and in the cavities of the air-water separation balls. The gas rich in water will fully contact with the air-water separation balls in the process of flowing through the main pipe, and the water therein will condense into liquid and eventually be discharged through the drainage pipe. Since the distribution of the multiple air-water separation balls in the main pipe is random, an extremely complex flow channel will be formed in the main pipe, which can effectively slow down the flow rate and prolong the contact time between the gas and the air-water separation balls, thereby achieving the purpose of improving the air-water separation efficiency. Moreover, since the air-water separation balls and the main pipe are independently designed, the number of air-water separation balls to be placed in the main pipe can be selected according to needs, which is more flexible than traditional air-water separators. Moreover, the manufacturing process of this through-hole ball-type gas-water separator is simple and the manufacturing cost is low. Therefore, it can be said that it has multiple advantages and is particularly suitable for promotion and application in this field. Its market prospect is very broad. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.

[0013] Figure 2 It is a cross-sectional view of the gas-water separation ball part in the embodiment of the utility model. DETAILED DESCRIPTION

[0014] The specific implementation of the present utility model will be described below in conjunction with the accompanying drawings. Figure 1 , Figure 2 As shown: a through-hole ball type gas-water separator, which includes a main pipe 1, the central axis of the main pipe 1 is V-shaped, a drainage pipe 2 is arranged at the bottom of the main pipe 1, a filter screen 3 is also arranged at the connection between the drainage pipe 2 and the main pipe 1, and a plurality of gas-water separation balls 4 are placed in the main pipe 1.

[0015] The air-water separation ball 4 is a hollow sphere, and its outer diameter is smaller than the radius of the main pipe 1. A plurality of through holes 5 are provided on the surface of the air-water separation ball 4, and the projections of different through holes 5 toward the center of the ball do not interfere with each other.

[0016] The central axis of the through hole 5 passes through the center of the air-water separation ball 4 .

[0017] The central axis of the through hole 5 does not pass through the center of the air-water separation ball 4 .

[0018] The working process of the floating sampling device of the embodiment of the present invention is as follows: a plurality of gas-water separation balls 4 are placed into the main pipe 1. Since the central axis of the main pipe 1 is in a V shape, the gas-water separation balls 4 are randomly scattered in the main pipe 1 and will not fall from the openings at both ends thereof;

[0019] One end of the main pipe 1 is connected to the gas supply pipeline, and the water-rich gas in the gas supply pipeline flows from one end of the main pipe 1 to the other end. During this process, the gas passes through the channel formed between the adjacent gas-water separation balls 4, the channel formed between the gas-water separation balls 4 and the inner wall of the main pipe 1, and the channel formed by the cavity of the gas-water separation balls 4 themselves. During this process, the gas is fully in contact with the outer wall and inner wall of the gas-water separation balls 4, and the inner wall of the main pipe 1. The water therein condenses and forms liquid water, which is finally collected at the lowest point of the main pipe 1 and discharged through the drainage pipe 2. The gas discharged from the other end of the main pipe 1 is dry gas.

[0020] Since the projections of the multiple through holes 5 on the air-water separation ball 4 toward the center of the ball do not interfere with each other, an unobstructed passage cannot be formed. After the air enters the inner cavity of the air-water separation ball 4 from a through hole 5, it needs to flow inside the air-water separation ball 4 and turn before it can be discharged from another through hole 5, so that the air can be fully in contact with the inner wall of the air-water separation ball 4.

[0021] For the convenience of processing, the axis of the through hole 5 can pass through the center of the gas-water separation ball 4, but in order to improve the gas-water separation effect, the axis of the through hole 5 can also not pass through the center of the gas-water separation ball 4. This structure allows the gas to enter the gas-water separation ball 4 and rotate in its inner cavity, thereby extending the contact time between the gas and the inner wall of the gas-water separation ball 4, thereby achieving the purpose of improving the gas-water separation effect.

Claims

1. A through-hole ball type gas-water separator, characterized in that: The gas-water separator comprises a main pipe (1), the central axis of the main pipe (1) is V-shaped, a drainage pipe (2) is arranged at the bottom of the main pipe (1), a filter screen (3) is also arranged at the connection between the drainage pipe (2) and the main pipe (1), and a plurality of gas-water separation balls (4) are placed in the main pipe (1). The air-water separation ball (4) is a hollow sphere, the outer diameter of which is smaller than the radius of the main pipe (1). A plurality of through holes (5) are provided on the surface of the air-water separation ball (4), and the projections of different through holes (5) toward the center of the ball do not interfere with each other.

2. The through-hole ball type gas-water separator according to claim 1, characterized in that: The central axis of the through hole (5) passes through the center of the air-water separation ball (4).

3. The through-hole ball type gas-water separator according to claim 1, characterized in that: The central axis of the through hole (5) does not pass through the center of the air-water separation ball (4).