Emulsifying and shearing equipment for producing soft sweets

By designing the scraper and scraper structure in the emulsification shearing equipment, and combining the lifting mechanism to drive the movement of the filter barrel, the problem of emulsion adhering to the inner wall of the equipment is solved, and more efficient emulsion shearing and uniformity are achieved.

CN222624385UActive Publication Date: 2025-03-18NINGBO JILDAN HEALTH SCIENCE & TECHNOLOGY CO LTD

Patent Information

Application Number
CN202420336718.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-03-18
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

During the working process of existing emulsification and shearing equipment, the emulsifiers are prone to adhere to the cylinder wall of the stirring drum, resulting in loss of product adhesion, increased additional cleaning workload, and deterioration of the emulsifier affects product quality.

Method used

An emulsification and shearing equipment for the production of fudge is designed, using one end of the mixing blade to connect the scraper, and the stirring shaft and the scraper are rotated simultaneously by a motor, which drives the first scraper to fit and rotate with the inner wall of the emulsification box. The scraper scrapes the adherent material down during the rotation. At the same time, the filter barrel is driven up and down through the lifting mechanism, which drives the filter barrel to lift upwards, and lifts the emulsion deposited on the inner bottom wall of the emulsification box upwards, so as to facilitate even shearing of the emulsifier.

Benefits of technology

It effectively solves the problem of emulsion adhesion to the inner wall of the equipment, reduces product adhesion loss and cleaning workload, and improves the uniformity and shear quality of emulsions.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222624385U_ABST
    Figure CN222624385U_ABST
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Abstract

The utility model discloses emulsifying and shearing equipment for producing soft sweets, which comprises an equipment main body, an emulsifying box is fixedly arranged in the equipment main body, a motor is arranged in the emulsifying box, a stirring shaft is fixedly arranged at the output end of the motor, stirring blades are fixedly arranged on the peripheral wall of the stirring shaft, and the stirring blades are arranged on the stirring shaft. A scraping plate is fixedly installed at one end of the stirring blade, a first scraping brush is fixedly installed on one side wall of the scraping plate, a filter screen cylinder is fixedly installed at the bottom end of the stirring shaft, a second scraping brush is fixedly installed on the peripheral wall of the filter screen cylinder, and a lifting mechanism is installed on the equipment body and used for driving a motor to move up and down. A limiting mechanism is installed in the equipment main body and used for limiting when the motor moves up and down, the emulsifying and shearing equipment for soft sweet production can solve the problem that the emulsifying and shearing quality is affected due to the fact that materials adhere to the inner wall of the emulsifying box.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsification shearing equipment, in particular to an emulsification shearing equipment for soft candy production. Background Art

[0002] Emulsifying and shearing equipment is a commonly used equipment in the production of soft candies. The equipment generally includes a mixing drum, a motor with an output shaft facing downward arranged above the mixing drum, and a mixing shaft arranged on the motor output shaft and rotating at high speed coaxially with the motor. The mixing shaft extends deep into the bottom of the mixing drum, a rotor is sleeved on the bottom of the mixing shaft, and a stator is arranged at the bottom of the mixing drum. The wet medium is refined, homogenized and emulsified under the action of the shear force between the rotor and the stator, and finally a finished product with fine particles and uniform liquid is obtained.

[0003] A Chinese patent with announcement number CN203816543U discloses a high-efficiency high-shear emulsifier, the technical key points of which are: when working, the motor drives the central shaft to rotate synchronously, and the outer stirring shaft rotates in the opposite direction to the central shaft, thereby driving the two rotors to rotate relative to each other.

[0004] The above scheme increases the shear speed, but since the emulsion is generally sticky, the emulsion will adhere to the wall of the mixing drum when the emulsification shearing equipment is working, resulting in the following problems: 1. The product adheres to the drum wall, resulting in a loss of actual output; 2. The drum wall needs to be cleaned additionally, resulting in unnecessary workload; 3. The emulsion that adheres for a long time deteriorates, falls off the drum wall and mixes into the new emulsion, affecting the quality of the product.

[0005] Therefore, we propose an emulsifying shearing device for soft candy production. Utility Model Content

[0006] In view of the deficiencies of the prior art, the utility model provides an emulsifying shearing device for soft candy production, which solves the existing problems.

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an emulsifying shearing device for soft candy production, including an equipment body, an emulsifying box fixedly installed inside the equipment body, a motor is arranged inside the emulsifying box, a stirring shaft is fixedly installed at the output end of the motor, a stirring blade is fixedly installed on the peripheral wall of the stirring shaft, a scraper is fixedly installed on one end of the stirring blade, a first scraping brush is fixedly installed on one side wall of the scraper, a filter cylinder is fixedly installed on the bottom end of the stirring shaft, a second scraping brush is fixedly installed on the outer peripheral wall of the filter cylinder, a lifting mechanism is installed on the equipment body for driving the motor to move up and down, and a limiting mechanism is installed in the equipment body for limiting the position of the motor when it moves up and down.

[0008] Preferably, a liquid inlet is provided on the equipment body, a discharge pipe is installed at the bottom of the emulsification tank, and a valve is installed on the discharge pipe.

[0009] Preferably, an inspection door is installed on the front of the equipment body.

[0010] Preferably, the lifting mechanism includes a shell fixedly mounted on the top of the equipment body, a slide rail is installed in the shell, a slider is slidably clamped on the slide rail, a rack plate is fixedly mounted on the slider, one side of the rack plate is transmission-connected with a driving gear, the driving gear is fixedly mounted on the output shaft of an external motor and is driven to rotate by the external motor, one end of the slider is connected to an adjustment plate, and the adjustment plate is fixedly connected to the motor through a connecting rod.

[0011] Preferably, the limiting mechanism comprises two limiting rods fixed to the top wall inside the device body, limiting plates are fixedly connected to both sides of the motor, and the limiting rods are arranged to penetrate the limiting plates.

[0012] Preferably, a controller for controlling electrical components of the device is installed on the device body.

[0013] Beneficial Effects

[0014] The utility model provides an emulsifying shearing device for soft candy production. Compared with the prior art, it has the following beneficial effects:

[0015] 1. The emulsifying shearing equipment for soft candy production has a scraper connected to one end of a stirring blade. The stirring shaft drives the stirring blade to rotate, drives the scraper to rotate synchronously, and drives the first scraper to rotate synchronously. Since the first scraper brush is attached to the inner wall of the emulsification box, the first scraper brush scrapes the material adhered to the inner wall of the emulsification box during the rotation process, thereby solving the technical problem caused by the material adhering to the inner wall of the emulsification box.

[0016] 2. An emulsifying and shearing device for soft candy production, wherein the stirring shaft is installed on a motor, and the motor is driven to move up and down by a lifting mechanism. The lifting mechanism includes a shell, a slide rail, etc., so that the filter cylinder can be driven up and down by the reciprocating movement of the motor, thereby driving the filter cylinder to be lifted upward, and the emulsion deposited on the bottom wall of the emulsifying box is lifted upward, thereby facilitating uniform shearing of the emulsion and avoiding emulsion precipitation affecting the shearing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the lifting mechanism structure of the utility model.

[0020] In the figure: 1. Equipment body; 2. Emulsification tank; 3. Motor; 4. Stirring shaft; 5. Stirring blade; 6. Scraper; 7. First scraper brush; 8. Second scraper brush; 9. Filter cylinder; 10. Discharge pipe; 11. Liquid inlet; 12. Lifting mechanism; 121. Shell; 122. Slide rail; 123. Slider; 124. Rack plate; 125. Driving gear; 126. Adjusting plate; 127. Connecting rod; 13. Limiting mechanism; 131. Limiting rod; 132. Limiting plate; 14. Inspection door. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 , the utility model provides two technical solutions:

[0023] Embodiment 1:

[0024] An emulsifying and shearing device for producing soft candy comprises a device body 1, an emulsifying box 2 is fixedly installed inside the device body 1, a motor 3 is arranged inside the emulsifying box 2, a stirring shaft 4 is fixedly installed at the output end of the motor 3, a stirring blade 5 is fixedly installed on the peripheral wall of the stirring shaft 4, a scraper 6 is fixedly installed at one end of the stirring blade 5, a first scraping brush 7 is fixedly installed on one side wall of the scraper 6, a filter cylinder 9 is fixedly installed at the bottom end of the stirring shaft 4, a second scraping brush 8 is fixedly installed on the peripheral wall of the filter cylinder 9, a lifting mechanism 12 is installed on the device body 1 for driving the motor 3 to move up and down, and a limiting mechanism 13 is installed in the device body 1 for limiting the position of the motor 3 when it moves up and down.

[0025] Embodiment 2:

[0026] An emulsifying and shearing device for producing soft candy comprises a device body 1, an emulsifying box 2 is fixedly installed inside the device body 1, a motor 3 is arranged inside the emulsifying box 2, a stirring shaft 4 is fixedly installed at the output end of the motor 3, a stirring blade 5 is fixedly installed on the peripheral wall of the stirring shaft 4, a scraper 6 is fixedly installed at one end of the stirring blade 5, a first scraping brush 7 is fixedly installed on one side wall of the scraper 6, a filter cylinder 9 is fixedly installed at the bottom end of the stirring shaft 4, a second scraping brush 8 is fixedly installed on the peripheral wall of the filter cylinder 9, a lifting mechanism 12 is installed on the device body 1 for driving the motor 3 to move up and down, and a limiting mechanism 13 is installed in the device body 1 for limiting the position of the motor 3 when it moves up and down.

[0027] In this embodiment, a liquid inlet 11 is provided on the equipment body 1, a discharge pipe 10 is installed at the bottom of the emulsification box 2, and a valve is installed on the discharge pipe 10. The liquid inlet 11 is used for feeding into the emulsification box 2, and the discharge pipe 10 is used for discharging liquid in the emulsification box 2; an inspection door 14 is installed on the front of the equipment body 1, which is convenient for the later inspection and maintenance of the interior of the equipment body 1; the lifting mechanism 12 includes a shell 121 fixedly installed on the top of the equipment body 1, a slide rail 122 is installed in the shell 121, a slider 123 is slidably connected to the slide rail 122, a rack plate 124 is fixedly installed on the slider 123, and a driving gear 125 is transmission-connected to one side of the rack plate 124, and the driving gear 125 is fixedly installed on the output shaft of the external motor and is driven to rotate by the external motor, and an adjustment plate 126 is connected to one end of the slider 123, and the adjustment plate 1 26 is fixedly connected to the motor 3 through the connecting rod 127, and the driving gear 125 rotates to drive the rack plate 124 to rotate and drive the slider 123 to slide on the slide rail 122, thereby driving the adjustment plate 126 and the connecting rod 127 to move up and down, and then driving the motor 3 to move up and down. The filter cylinder 9 can be driven to move up and down through the reciprocating movement of the motor 3, thereby driving the filter cylinder 9 to lift upward, and the emulsified material deposited on the bottom wall of the emulsification box 2 is lifted upward; the limiting mechanism 13 includes two limiting rods 131 fixed to the top wall inside the equipment body 1, and the limiting plates 132 are fixedly connected to the two sides of the motor 3. The limiting rods 131 penetrate the limiting plates 132 and are arranged to limit the motor 3 when it moves up and down; a controller for controlling the power components of the equipment is installed on the equipment body 1, which is convenient for automatic control of the power components of the equipment and improves the degree of automation.

[0028] When the emulsifying and shearing equipment for the production of soft candy is used, one end of the stirring blade 5 is connected to the scraper 6, and the stirring shaft 4 drives the stirring blade 5 to rotate, drives the scraper 6 to rotate synchronously, and drives the first scraper brush 7 to rotate synchronously. Since the first scraper brush 7 is attached to the inner wall of the emulsifying box 2, the first scraper brush 7 scrapes down the material adhering to the inner wall of the emulsifying box 2 during the rotation, thereby solving the technical problem caused by the material adhering to the wall of the emulsifying cylinder; in addition, the stirring shaft 4 of the utility model is installed on the motor 3, and the motor 3 can be driven up and down by the lifting mechanism 12. The lifting mechanism 12 includes a shell 121, a slide rail 122, etc., so that the filter cylinder 9 can be driven up and down by the reciprocating movement of the motor 3, so that the filter cylinder 9 can be driven to lift upward, and the emulsion deposited on the bottom wall of the emulsifying box 2 can be lifted upward, so as to facilitate the uniform shearing of the emulsion and avoid the precipitation of the emulsion affecting the shearing quality.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An emulsifying shearing device for soft candy production, comprising a device body (1), characterized in that: An emulsification box (2) is fixedly installed inside the equipment body (1), and a motor (3) is arranged inside the emulsification box (2). A stirring shaft (4) is fixedly installed at the output end of the motor (3), and a stirring blade (5) is fixedly installed on the peripheral wall of the stirring shaft (4). A scraper (6) is fixedly installed at one end of the stirring blade (5), and a first scraping brush (7) is fixedly installed on a side wall of the scraper (6). A filter cylinder (9) is fixedly installed at the bottom end of the stirring shaft (4), and a second scraping brush (8) is fixedly installed on the outer peripheral wall of the filter cylinder (9). A lifting mechanism (12) is installed on the equipment body (1) for driving the motor (3) to move up and down, and a limiting mechanism (13) is installed in the equipment body (1) for limiting the position of the motor (3) when it moves up and down.

2. The emulsifying shearing device for soft candy production according to claim 1, characterized in that: The equipment body (1) is provided with a liquid inlet (11), the bottom of the emulsification tank (2) is provided with a discharge pipe (10), and a valve is provided on the discharge pipe (10).

3. The emulsifying shearing device for soft candy production according to claim 1, characterized in that: An inspection door (14) is installed on the front of the equipment body (1).

4. The emulsifying shearing device for soft candy production according to claim 1, characterized in that: The lifting mechanism (12) comprises a shell (121) fixedly mounted on the top of the equipment body (1), a slide rail (122) being mounted inside the shell (121), a slider (123) being slidably engaged on the slide rail (122), a rack plate (124) being fixedly mounted on the slider (123), one side of the rack plate (124) being transmission-connected with a driving gear (125), the driving gear (125) being fixedly mounted on the output shaft of an external motor and driven to rotate by the external motor, one end of the slider (123) being connected with an adjustment plate (126), and the adjustment plate (126) being fixedly connected to the motor (3) via a connecting rod (127).

5. The emulsifying shearing device for soft candy production according to claim 1, characterized in that: The limiting mechanism (13) comprises two limiting rods (131) fixed to the top wall inside the device body (1), and limiting plates (132) are fixedly connected to both sides of the motor (3), and the limiting rods (131) are arranged to penetrate the limiting plates (132).

6. The emulsifying shearing device for soft candy production according to claim 1, characterized in that: A controller for controlling the electrical components of the device is installed on the device body (1).

Citation Information

Patent Citations

  • Efficient high-shear emulsifying machine

    CN203816543U

Cited By

  • Intelligent emulsifying and shearing equipment for producing soft sweets

    CN121422766A