Novel micro-reactor reaction channel structure
By setting up a shunt block, side channel, mixing chamber and mixing block in the micro reactor reaction channel structure, and maintaining the substrate stability in combination with the support mechanism, the problems of unsatisfactory mixing and material in the prior art are solved, and a more uniform material mixing and stable reaction channel are achieved.
Patent Information
- Application Number
- CN202421085520.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-18
AI Technical Summary
The mixing effect of the existing micro reactor reaction channel structure is not ideal, and due to the unstable detection table, the material may tilt in the channel, affecting the conversion of the material.
A new micro reactor reaction channel structure is designed. By setting up a split block and a side channel in the reaction channel, and setting up a No. 1 mixing chamber and a mixing block in the side channel, the material enters the side channel through the split block, and then diversion and mixing through the mixing block, then merge with the material in the reaction channel, and further mix uniformly through the No. 2 mixing chamber. At the same time, a support mechanism is provided so that the substrate can change the angle on the detection table and maintain horizontal stability.
By adding mixing chambers and mixing blocks, the mixing effect of the material is improved, and hedging force is generated through material collection at different flow rates, achieving more uniform mixing. At the same time, the support mechanism ensures the stability of the substrate and avoids material tilt.
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Figure CN222624509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of microreactor reaction channels, in particular to a novel microreactor reaction channel structure. Background Art
[0002] A microreactor is a three-dimensional structural element that can be used for chemical reactions and is made of a solid matrix using special processing technology. A microreactor usually contains small channel sizes and channel diversity, in which fluids flow and in which the desired reactions occur.
[0003] Patent No. CN205055990U discloses a novel microreactor reaction channel structure, including a substrate, a reaction channel is arranged on the substrate, a feed port is arranged at one end of the reaction channel, a discharge port is arranged at the other end, the reaction channel is provided with a mixing chamber, and a mixing block is arranged in the mixing chamber. The novel microreactor reaction channel structure has a simple overall structure, has low requirements for processing and manufacturing, and is suitable for large-scale industrial manufacturing.
[0004] The novel microreactor reaction channel structure has an unsatisfactory mixing effect when in use, and the material may tilt in the channel due to the instability of the detection table, thus affecting the conversion of the material. Utility Model Content
[0005] The purpose of the utility model is to provide a novel microreactor reaction channel structure in order to solve the technical problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel microreactor reaction channel structure, comprising a substrate, a supporting mechanism is arranged below the substrate, and the angle of the substrate on the detection table can be changed by the supporting mechanism, a reaction channel is arranged above the substrate, a feed port is arranged at one end of the reaction channel, a discharge port is arranged at one end of the reaction channel, a diverter block is arranged inside the reaction channel, a side channel is arranged on one side of the diverter block, a mixing chamber No. 1 is arranged in the middle position of the side channel, a mixing block is arranged inside the mixing chamber No. 1, and a mixing chamber No. 2 is arranged inside the reaction channel. A part of the material passes through the diverter block and enters the side channel, and enters the mixing chamber No. 1 through the side channel. The mixing block diverts the material and then mixes it to increase the mixing effect and slow down the flow rate of the material. When the material in the side channel flows out, it merges with the material in the reaction channel in the mixing chamber No. 2. When materials with different flow rates converge, a greater counter-force will be generated, so that the material mixing is more uniform.
[0007] As a further solution of the utility model: the support mechanism includes a fixing plate, the fixing plate is fixed below the base plate, and a sliding groove is provided on one side of the fixing plate.
[0008] As a further solution of the utility model: the inner sliding connection of the slide groove is provided with a limit rod, the middle part of the limit rod is fixedly connected with a slider, and the slider slides inside the fixed plate, and the middle position inside the fixed plate is rotatably connected with a screw rod.
[0009] As a further solution of the utility model: the screw rod is connected to the inside of the thread, the thread is arranged in the middle position of the slider, and the two ends of the limit rod are rotatably connected with connecting rods.
[0010] As a further solution of the utility model: a fixed block is fixedly connected to the bottom of the base plate, one side of the fixed block is rotatably connected to a support plate, one side of the support plate is rotatably connected to a connecting rod, and the screw rod is rotated to make the slider slide in the fixed plate. When the slider slides, it pushes the connecting rod to rotate, thereby changing the angle of the support plate.
[0011] As a further solution of the utility model: an intermediate feed port is arranged on one side of the reaction channel, through which new materials can be added after other materials are mixed and reacted to a certain extent.
[0012] As a further solution of the utility model: a gap is provided between the No. 1 mixing chamber and the mixing block. After the material enters the No. 1 mixing chamber, the material is diverted and then merged by the mixing block, thereby increasing the mixing effect of the material.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. A reaction channel is provided, a diverter block is provided in the reaction channel, a side channel is provided on one side of the diverter block, a mixing chamber No. 1 is provided inside the side channel, a mixing block is provided inside the mixing chamber No. 1, and a mixing chamber No. 2 is provided in the reaction channel. The material enters the side channel through a part of the diverter plate, and the material enters the mixing chamber No. 1. The material is diverted by the mixing block and then mixed, thereby increasing the mixing effect and slowing down the flow rate of the material. When the material flows out from the side channel, it is mixed with the material in the reaction channel and enters the mixing chamber No. 2. When materials with different flow rates converge, a greater counter-force will be generated, making the mixing more uniform.
[0015] 2. By setting a supporting mechanism, the supporting mechanism includes a fixed plate, a slide groove is provided in the fixed plate, a limit rod is slidably connected in the slide groove, a slider is fixedly connected to the middle of the limit rod, a screw rod is rotatably connected to the inside of the slider through a thread, the other end of the fixed rod is rotatably connected to the connecting plate, a fixed block is fixedly connected to the bottom of the base plate, one side of the fixed block is rotatably connected to the supporting plate, one side of the supporting plate is rotatably connected to the connecting rod, the screw rod is rotated to slide the slider, and the connecting plate pushes the supporting plate to change its angle, so that the angle of the base plate on the testing table can be changed, so that the base plate can always remain level (in order to facilitate observation and judgment of the leveling state, a spirit level can be installed on the top surface of the base plate). BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a top view of the substrate of the utility model;
[0018] Figure 3 This is a schematic diagram of the support structure of the utility model;
[0019] Figure 4 for Figure 2 A is an enlarged view of the middle image.
[0020] In the figure: 1. substrate; 2. reaction channel; 3. support mechanism; 301. fixed plate; 302. limit rod; 303. slider; 304. screw; 305. slide groove; 306. connecting rod; 307. support plate; 308. fixed block; 4. feed port; 5. discharge port; 6. middle feed port; 7. side channel; 8. mixing block; 9. mixing chamber No. 1; 10. diversion block; 11. mixing chamber No. 2. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 to Figure 4In an embodiment of the utility model, a novel microreactor reaction channel structure includes a substrate 1, a support mechanism 3 is arranged below the substrate 1, and the angle of the substrate 1 on the detection table can be changed by the support mechanism 3. A reaction channel 2 is arranged on the substrate 1, a feed port 4 is arranged at one end of the reaction channel 2, and a discharge port 5 is arranged at one end of the reaction channel 2. A diverter block 10 is arranged inside the reaction channel 2, and the diverter block 10 is in the shape of a triangular or trapezoidal convex block. A side channel 7 is arranged on one side of the diverter block 10, and the side channel 7 is arranged in a broken line shape. A mixing chamber No. 1 9 is arranged in the middle position of the side channel 7, and the mixing chamber No. 1 9 is located at the vertex of the diverter block 10 and at the bending corner of the side channel 7. A mixing block 8 is provided inside the No. 1 mixing chamber 9, and a No. 2 mixing chamber 11 is provided inside the reaction channel 2. The material passes through the diverter block 10, and a part of it enters the side channel 7, and then enters the No. 1 mixing chamber 9 through the side channel 7. The mixing block 8 diverts the material and then mixes it to increase the mixing effect and slow down the flow rate of the material. When the material in the side channel 7 flows out, it merges with the material in the reaction channel 2 in the No. 2 mixing chamber 11. When materials with different flow rates converge, a greater counter-force will be generated, making the material mixing more even.
[0023] In this embodiment: the material passes through the diverter block 10, and a part of it enters the side channel 7, and then enters the No. 1 mixing chamber 9 through the side channel 7. The mixing block 8 diverts the material and then mixes it to increase the mixing effect and slow down the flow rate of the material. When the material in the side channel 7 flows out, it merges with the material in the reaction channel 2 in the No. 2 mixing chamber 11. When materials with different flow rates converge, they will generate a greater impact force, making the material mixing more even.
[0024] Please refer to Figure 3 The supporting mechanism 3 includes a fixed plate 301, which is fixed at the bottom of the base plate 1. A sliding groove 305 is provided on one side of the fixed plate 301. The internal sliding connection of the sliding groove 305 is a limiting rod 302. The middle part of the limiting rod 302 is fixedly connected with a slider 303, and the slider 303 slides inside the fixed plate 301. A screw 304 is rotatably connected to the middle position inside the fixed plate 301. The screw 304 is connected to the inside of the thread. The thread is arranged at the middle position of the slider 303. Connecting rods 306 are rotatably connected to both ends of the limiting rod 302. A fixed block 308 is fixedly connected to the bottom of the base plate 1. A supporting plate 307 is rotatably connected to one side of the fixed block 308. One side of the supporting plate 307 is rotatably connected to the connecting rod 306. The screw 304 is rotated to make the slider 303 slide in the fixed plate 301. When the slider 303 slides, it pushes the connecting rod 306 to rotate, thereby changing the angle of the supporting plate 307.
[0025] In this embodiment: the screw rod 304 is rotated to make the slider 303 slide in the fixed plate 301 . When the slider 303 slides, it pushes the connecting rod 306 to rotate, thereby changing the angle of the support plate 307 .
[0026] Please refer to Figure 2 An intermediate feed port 6 is provided on one side of the reaction channel 2, through which new materials can be added after other materials have been mixed and reacted to a certain extent.
[0027] In this embodiment, new materials can be added through the intermediate feed port 6 after other materials have been mixed and reacted to a certain extent.
[0028] Please refer to Figure 4 There is a gap between the No. 1 mixing chamber 9 and the mixing block 8. After the material enters the No. 1 mixing chamber 9, the material is diverted and then merged through the mixing block 8, thereby increasing the mixing effect of the material.
[0029] In this embodiment, after the material enters the first mixing chamber 9, the material is divided and then merged by the mixing block 8, thereby increasing the mixing effect of the material.
[0030] In the utility model, the working principle of the device is as follows:
[0031] When in use, the screw 304 is rotated to make the slider 303 slide in the fixed plate 301. When the slider 303 slides, it will push the connecting rod 306 to rotate, thereby changing the angle of the support plate 307, so that the substrate 1 always remains horizontal on the detection table, and then the material is put into the feed port 4. The material is collected into the reaction channel 2 through the feed port 4 for mixing. After passing through the diverter block 10, a part of the material enters the side channel 7 and enters the No. 1 mixing chamber 9 through the side channel 7. The mixing block 8 diverts the material and then mixes it, which can increase the mixing effect and slow down the flow rate of the material. After the material flows out of the side channel 7, it is collected in the No. 2 mixing chamber 11 with the material in the reaction channel 2. Materials with different flow rates will produce a greater counter-force when they are collected, so that the mixing effect is better and the material is mixed more evenly. The mixed material finally flows out from the discharge port 5.
[0032] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel microreactor reaction channel structure, comprising a substrate (1), characterized in that: A support mechanism (3) is arranged below the substrate (1), a reaction channel (2) is arranged above the substrate (1), a feed port (4) is arranged at one end of the reaction channel (2), a discharge port (5) is arranged at one end of the reaction channel (2), a flow dividing block (10) is arranged inside the reaction channel (2), a side channel (7) is arranged on one side of the flow dividing block (10), a first mixing chamber (9) is arranged in the middle of the side channel (7), a mixing block (8) is arranged inside the first mixing chamber (9), and a second mixing chamber (11) is arranged inside the reaction channel (2).
2. A novel microreactor reaction channel structure according to claim 1, characterized in that: The support mechanism (3) comprises a fixing plate (301), wherein the fixing plate (301) is fixed below the base plate (1), and a sliding groove (305) is provided on one side of the fixing plate (301).
3. A novel microreactor reaction channel structure according to claim 2, characterized in that: The interior of the slide groove (305) is slidably connected to a limit rod (302), the middle of the limit rod (302) is fixedly connected to a slider (303), and the slider (303) is slidably connected to the interior of the fixed plate (301), and a screw rod (304) is rotatably connected to the middle position of the interior of the fixed plate (301).
4. A novel microreactor reaction channel structure according to claim 3, characterized in that: The screw rod (304) is connected to the inside of the thread, and the thread is arranged at the middle position of the slider (303). Both ends of the limit rod (302) are rotatably connected to connecting rods (306).
5. A novel microreactor reaction channel structure according to claim 1, characterized in that: A fixing block (308) is fixedly connected below the base plate (1); one side of the fixing block (308) is rotatably connected to a support plate (307); and one side of the support plate (307) is rotatably connected to a connecting rod (306).
6. A novel microreactor reaction channel structure according to claim 1, characterized in that: An intermediate feed port (6) is provided on one side of the reaction channel (2).
7. A novel microreactor reaction channel structure according to claim 1, characterized in that: A gap is provided between the first mixing chamber (9) and the mixing block (8).
Citation Information
Patent Citations
Novel micro -reactor reacts access structure
CN205055990U