Silencer electrostatic spraying equipment for air conditioner

By designing a rotatable mounting rod and clamping plate combination, and an air-conditioning muffler electrostatic spraying equipment combining motor drive and nozzle assembly, the existing equipment's inadequate spraying and conductive wire burns are solved, achieving a more efficient and convenient spraying process.

CN222624995UActive Publication Date: 2025-03-18CHUZHOU KEDALI PIPE CO LTD
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Patent Information

Application Number
CN202420968445.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-18
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing air-conditioning muffler electrostatic spraying equipment has the problem of insufficient spraying due to the fixing of the bracket, and the contact between the conductive wire and the inner wall of the pipe fitting is likely to cause burns, affecting product performance.

Method used

An electrostatic spraying equipment for air conditioner silencers is designed, using a rotatable mounting rod and clamping plate combination, combining motor drive and nozzle assembly to realize multi-directional spraying and positioning of air conditioner silencers.

Benefits of technology

Through the design of this equipment, it is possible to spray all parts of the air-conditioning muffler more easily, avoiding the problem of insufficient spraying, and by avoiding the contact between metal wires and pipe fittings, the risk of burns is reduced and product performance and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses electrostatic spraying equipment for a silencer for an air conditioner, and particularly relates to the technical field of electrostatic spraying, the electrostatic spraying equipment comprises a spraying box, a spraying assembly is arranged in the spraying box, a clamping assembly is arranged in the spraying box, a mounting rod can do circumferential rotation in the spraying box, and a clamping plate is movably sleeved on the mounting rod. According to the spraying device for the air conditioner silencers, the spraying assembly is arranged, spraying can be conducted on the surfaces of the air conditioner silencers through the spraying head, capable of moving in the vertical direction of the spraying box, in the spraying assembly, and meanwhile the multiple air conditioner silencers can be installed at the same time through the installation rods in the clamping assembly and the clamping plates connected to the installation rods in a sleeving mode; according to the spraying device for the air conditioner silencer, the air conditioner silencer can be better positioned through the positioning holes formed in the clamping plates, the air conditioner silencer can be more conveniently mounted, then the motor is used for driving the mounting rod to rotate in the spraying box, all positions of the air conditioner silencer can be more conveniently sprayed, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic spraying, in particular to electrostatic spraying equipment for a silencer used in an air conditioner. Background Art

[0002] At present, in the production process, the electrostatic spraying of air-conditioning mufflers is generally carried out by contacting the inner wall of the pipe fitting on the muffler with a conductive metal wire and connecting it to the positive electrode, and then spraying negatively charged paint particles. However, the problem caused by this method is that, on the one hand, there is no stable support to realize the mass painting of the muffler, and on the other hand, since the conductive metal wire contacts the inner wall of the pipe fitting, it is easy to cause burns to the inner wall, affecting the product performance of the muffler.

[0003] The Chinese patent with patent number CN107626491A discloses an electrostatic spray bracket and spray method for a silencer for an air conditioner, which optimizes the traditional contact method and adopts a metal contact with a truncated cone-shaped top to contact the bottom edge of the pipe fitting on the silencer. In this way, the metal contact no longer contacts the inner wall of the pipe fitting, avoiding ablation of the inner wall of the pipe fitting during power-on, and reducing the impact on product performance. The silencer is plugged into the horizontal bracket through a rubber sleeve and a metal contact, and the disassembly and assembly speed is fast and efficient. In addition, a plurality of placement holes can be arranged on the horizontal bracket for the electrostatic spray operation of the silencer, which increases the output and is conducive to mass production. The horizontal bracket and the vertical bracket are threadedly connected and fixed by a locking nut. The distance between two adjacent horizontal brackets can be adjusted according to the size of the product, and the operation is convenient.

[0004] A Chinese patent with patent number CN107626491A discloses an electrostatic spray bracket and a spraying method for an air conditioner silencer. Although the purpose of electrostatic spraying of multiple groups of air conditioner silencers can be achieved, when the air conditioner silencers are placed on the spray bracket for spraying, since the bracket is fixed, the spraying of the air conditioner silencers may not be sufficient. To a certain extent, it is not possible to conveniently spray various parts of the air conditioner silencers, which is inconvenient to use.

[0005] Therefore, we have made improvements to this and proposed an electrostatic spraying equipment for silencers of air conditioners. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] The utility model discloses an electrostatic spraying device for a silencer for an air conditioner, comprising a spray box, a spray assembly is arranged inside the spray box, the spray assembly comprises a spray head, a clamping assembly for clamping the air conditioner silencer to be sprayed is arranged inside the spray box, the clamping assembly comprises a mounting rod, a clamping plate is sleeved on the mounting rod, a positioning hole is opened on the clamping plate, the mounting rod can make a circular rotation inside the spray box, and the clamping plate is movably sleeved on the mounting rod.

[0008] As a preferred technical solution of the utility model, a motor is fixedly connected to the top of the spray box, the output shaft of the motor is vertically downward and fixedly connected to the top of the mounting rod through a coupling, and a sleeve portion is opened in the middle of the clamping plate, and the inner wall of the sleeve portion is slidably connected to the outer wall of the mounting rod.

[0009] As a preferred technical solution of the utility model, a locking bolt is threadedly connected to the sleeve portion, and a knob is fixedly connected to one end of the locking bolt away from the mounting rod.

[0010] As a preferred technical solution of the utility model, anti-slip grooves are provided on the outer wall of the knob.

[0011] As a preferred technical solution of the utility model, the spray assembly also includes an installation groove, which is symmetrically opened in two groups, and the two groups of installation grooves are respectively opened on the inner wall of the spray box, and the inner bottom surface of the installation groove is fixedly connected to an electric push rod, the output shaft of the electric push rod is vertically upward, and the output end of the electric push rod is fixedly connected to a slider, the nozzle and the slider are fixedly connected, and sliding grooves are opened on the inner walls on both sides of the spray box, and the slider is slidably connected to the sliding grooves.

[0012] As a preferred technical solution of the utility model, a box door matching the spray box is hingedly connected to the spray box via hinges, and a transparent observation window is provided on the box door.

[0013] The beneficial effect of the utility model is as follows: in the utility model, by setting a spray assembly, the surface of the air-conditioning muffler can be sprayed by using a spray head in the spray assembly that can be moved in the vertical direction of the spray box, and at the same time, a plurality of air-conditioning mufflers can be installed at the same time by using the mounting rod in the clamping assembly and the clamping plate sleeved on the mounting rod, and then the positioning holes opened on the clamping plate can be used to better position the air-conditioning muffler, which is more convenient for installing the air-conditioning muffler, and then the mounting rod is driven by a motor to rotate in the spray box, which makes it easier to spray various parts of the air-conditioning muffler, and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the clamping plate of the utility model;

[0018] Figure 4 This utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0019] Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure of part B in the middle.

[0020] In the figure: 1. spray box; 2. box door; 3. transparent observation window; 4. motor; 5. mounting rod; 6. clamping plate; 61. sleeve; 62. positioning hole; 7. mounting groove; 8. electric push rod; 9. slider; 10. spray head; 11. knob; 111. anti-slip pattern; 12. slide groove. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0022] Example: Figures 1 to 5 As shown, the utility model is an electrostatic spraying device for a silencer for an air conditioner, comprising a spray box 1, a spray assembly is arranged inside the spray box 1, the spray assembly includes a nozzle 10, a clamping assembly for clamping the air conditioner silencer to be sprayed is arranged inside the spray box 1, the clamping assembly includes a mounting rod 5, a clamping plate 6 is sleeved on the mounting rod 5, a positioning hole 62 is opened on the clamping plate 6, the mounting rod 5 can make a circular rotation inside the spray box 1, and the clamping plate 6 is movably sleeved on the mounting rod 5.

[0023] The air conditioner muffler can be sprayed by using the spray head 10 arranged in the spray box 1. At the same time, the mounting rod 5 rotating in the spray box 1 and the clamping plate 6 sleeved on the mounting rod 5 can more conveniently install multiple air conditioner mufflers at the same time, which is more convenient to use.

[0024] A motor 4 is fixedly connected to the top of the spray box 1, and the output shaft of the motor 4 is vertically downward and fixedly connected to the top of the mounting rod 5 through a coupling. A sleeve portion 61 is opened in the middle of the clamping plate 6, and the inner wall of the sleeve portion 61 is slidably connected to the outer wall of the mounting rod 5.

[0025] By utilizing the motor 4 fixedly connected to the top of the spray box 1 to drive the mounting rod 5 to rotate in a circle, it is easier to drive the air conditioner muffler placed on the clamping plate 6 to rotate, thereby making it easier to spray various parts of the air conditioner muffler.

[0026] The sleeve portion 61 is threadedly connected with a locking bolt, and the end of the locking bolt away from the mounting rod 5 is fixedly connected with a knob 11. The outer wall of the knob 11 is provided with an anti-slip pattern 111. By using the locking bolt threadedly connected at the sleeve portion 61, it is easier to use the locking bolt to fix the position of the clamping plate 6 on the mounting rod 5, which is more convenient to use.

[0027] The spray assembly also includes a mounting groove 7, which is symmetrically provided with two groups. The two groups of mounting grooves 7 are respectively provided on the inner wall of the spray box 1. An electric push rod 8 is fixedly connected to the inner bottom surface of the mounting groove 7. The output shaft of the electric push rod 8 is vertically upward. A slider 9 is fixedly connected to the output end of the electric push rod 8. The nozzle 10 is fixedly connected to the slider 9. Slide grooves 12 are provided on the inner walls on both sides of the spray box 1, and the slider 9 is slidably connected to the slide grooves 12.

[0028] By utilizing the installation groove 7 opened in the inner wall of the spray box 1, it is easier to install the electric push rod 8. At the same time, by utilizing the sliding connection between the slider 9 fixedly connected to the output end of the electric push rod 8 and the slide groove 12, it is easier to adjust the spray height of the nozzle 10, which is more conducive to spraying the air conditioner muffler.

[0029] The spray box 1 is hinged with a matching box door 2, and the box door 2 is provided with a transparent observation window 3. By using the box door 2 hinged on the spray box 1, it is possible to effectively prevent the paint from being sprayed from the spray box 1 to the outside, and at the same time, by using the transparent observation window 3 provided on the box door 2, it is more convenient for the user to observe the spraying situation inside the spray box 1, and it is more convenient to use.

[0030] During operation, when it is necessary to electrostatically spray the air-conditioning muffler, first place the air-conditioning muffler to be sprayed in the positioning hole 62 set on the clamping plate 6, and then adjust its height by sliding the clamping plate 6 on the mounting rod 5. After the adjustment is completed, the height of the clamping plate 6 can be fixed by screwing the knob 11. After the fixation is completed, close the box door 2, turn on the motor 4 to drive the mounting rod 5 to rotate, and use the nozzle 10 to spray the air-conditioning muffler on the clamping plate 6.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An electrostatic spraying device for a silencer of an air conditioner, comprising a spraying box (1), characterized in that: The spray box (1) is provided with a spray assembly inside, the spray assembly includes a spray head (10), the spray box (1) is provided with a clamping assembly for clamping the air conditioner silencer to be sprayed, the clamping assembly includes a mounting rod (5), a clamping plate (6) is sleeved on the mounting rod (5), a positioning hole (62) is opened on the clamping plate (6), the mounting rod (5) can rotate in a circle inside the spray box (1), and the clamping plate (6) is movably sleeved on the mounting rod (5).

2. The electrostatic spraying equipment for silencer of air conditioner according to claim 1, characterized in that: A motor (4) is fixedly connected to the top of the spray box (1); the output shaft of the motor (4) is vertically downward and fixedly connected to the top of the mounting rod (5) through a coupling; a sleeve portion (61) is provided in the middle of the clamping plate (6); the inner wall of the sleeve portion (61) is slidably connected to the outer wall of the mounting rod (5).

3. The electrostatic spraying equipment for silencer of air conditioner according to claim 2, characterized in that: A locking bolt is threadedly connected to the sleeve portion (61), and a knob (11) is fixedly connected to one end of the locking bolt away from the mounting rod (5).

4. The electrostatic spraying equipment for silencer of air conditioner according to claim 3, characterized in that: The outer wall of the knob (11) is provided with anti-slip grooves (111).

5. The electrostatic spraying equipment for silencer of air conditioner according to claim 4, characterized in that: The spray assembly also includes a mounting groove (7), and two groups of the mounting grooves (7) are symmetrically opened. The two groups of mounting grooves (7) are respectively opened on the inner wall of the spray box (1), and the inner bottom surface of the mounting groove (7) is fixedly connected with an electric push rod (8), the output shaft of the electric push rod (8) is vertically upward, and the output end of the electric push rod (8) is fixedly connected with a slider (9), the nozzle (10) and the slider (9) are fixedly connected, and the inner walls on both sides of the spray box (1) are provided with sliding grooves (12), and the slider (9) and the sliding grooves (12) are slidably connected.

6. The electrostatic spraying equipment for silencer of air conditioner according to claim 5, characterized in that: The spray box (1) is hingedly connected to a box door (2) matching the box, and the box door (2) is provided with a transparent observation window (3).

Citation Information

Patent Citations

  • Support for electrostatic spraying of silencer for air conditioner and spraying method

    CN107626491A