Unidirectional moisture-conducting non-woven fabric processing equipment
By designing a one-way guide wet non-woven fabric processing equipment with adjustable spray width, the problem that existing equipment cannot adapt to film cloth of multiple widths is solved, and a more efficient and flexible film fabric processing process is achieved.
Patent Information
- Application Number
- CN202420720871.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing one-way guide wet non-woven fabric processing equipment cannot flexibly adjust the spray range of hydrophilic coatings and hydrophobic coatings, resulting in the inability to adapt to film cloth of multiple widths, resulting in waste of paint or insufficient coverage.
An equipment including a processing box, a hydrophilic coating roller and a hydrophobic coating roller is designed. Through an adjustable spray tube and a spray head, the spray width and area of the coating can be adjusted according to the film width, and is equipped with a drying module and a transparent viewing window.
It realizes flexible spraying of film cloth of multiple widths, reduces paint waste, ensures uniform coverage of the film cloth surface, and improves processing efficiency and flexibility.
Smart Images

Figure CN222625098U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of unilateral moisture-conducting nonwoven fabric processing, in particular to unilateral moisture-conducting nonwoven fabric processing equipment. Background Art
[0002] In the field of facial masks, people often use unidirectional moisture-conducting nonwoven fabrics to ensure that the essence can be conducted to the skin instead of being lost in the air or evaporated by the air. Fibers with different hydrophilicity or hydrophobicity, or the two sides of the material usually have a wetting gradient, which can achieve unidirectional conduction of liquid. Using this property, people have developed unidirectional moisture-conducting nonwoven fabrics.
[0003] One-way moisture-conducting nonwoven fabrics are developed on the basis of moisture-absorbing and quick-drying nonwoven fabrics. One-way moisture-conducting nonwoven fabrics have the following characteristics: liquid or water can only be transferred from one side of the nonwoven fabric to the other side, but not the reverse side. For example, liquid can only be transferred from the hydrophobic side of the nonwoven fabric to the hydrophilic side, but not from the hydrophilic side to the hydrophobic side. In order to make the nonwoven fabric have the one-way moisture-conducting function, one side of the fabric is kept hydrophilic and the other side is kept hydrophobic, or there is an obvious wetting gradient on both sides of the fabric, so that the fabric has the ability of directional moisture conduction.
[0004] Membrane cloths with different hydrophilicity and hydrophobicity, membrane cloths with different pore sizes, and membrane cloths with different fiber fineness are generally two-layer composites and processed into unidirectional moisture-conducting non-woven fabrics. However, the unidirectional moisture-conducting non-woven fabrics processed in this way sometimes have unclear unidirectional moisture-conducting properties. For this reason, a processing method has been developed in which a hydrophilic layer and a hydrophobic layer are coated on both sides of the membrane cloth body with certain unidirectional moisture-conducting properties mentioned above, so as to improve the unidirectional moisture-conducting properties of the membrane cloth and better meet people's needs.
[0005] Although the existing unidirectional moisture-conducting non-woven fabric processing equipment can meet the basic needs of unidirectional moisture-conducting non-woven fabric processing, the spraying widths of the hydrophilic coating spraying structure and the hydrophobic coating spraying structure used are often fixed and cannot be adjusted, so that users can only spray membrane cloth of a single width. When the width of the membrane cloth is smaller than the spraying width, it is easy to cause waste of coating. When the width of the membrane cloth is larger than the spraying width, it will lead to the inability to fully cover the area of the membrane cloth to be sprayed, which will bring great inconvenience to people's use.
[0006] For example, the utility model with announcement number CN 218531488 U discloses a double-layer unidirectional moisture-conducting fabric processing equipment. In the technical solution of this patent, the hydrophilic additive and the water-repellent finishing agent are sprayed onto the membrane cloth body through a coating roller with a fixed width. Since the width of the coating roller is fixed and cannot be adjusted, it can only be applied to membrane cloth with a fixed width, and has the defect of limited scope of application. Utility Model Content
[0007] In view of this, the utility model aims at the deficiencies of the prior art and provides a unidirectional moisture-conducting non-woven fabric processing equipment, which can not only meet the basic processing needs of unidirectional moisture-conducting non-woven fabrics, but also can flexibly and conveniently adjust the spraying range of hydrophilic coatings and hydrophobic coatings, thereby meeting the needs of coating spraying processing on membrane cloths of various widths, and thus better meeting people's usage needs.
[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is: a one-way moisture-conducting non-woven fabric processing equipment, including a processing box with an opening at the front end, a box cover is detachably provided at the front end of the processing box, a feed port and a discharge port are respectively provided at the left and right side ends of the processing box, a feed guide roller adapted to the feed port is provided on the inner wall of the rear end of the processing box along the front-to-back direction, a discharge guide roller adapted to the discharge port is provided on the inner wall of the rear end of the processing box along the front-to-back direction, a first tensioning roller of the feed guide roller and a second tensioning roller close to the discharge guide roller are respectively provided at the rear end of the processing box, a hydrophilic coating roller close to the first tensioning roller and located above the membrane cloth body is also provided at the rear end of the processing box, and the processing A hydrophobic coating roller located below the membrane cloth body is also provided at the rear end of the box, a drying module close to the second tensioning roller is also provided inside the processing box, a first feed pipe is also provided on the top of the processing box, a first spray pipe located above the first spray roller is provided at the lower end of the first feed pipe, a plurality of first spray nozzles are evenly spaced at the bottom of the first spray pipe, and a first control valve is respectively provided on the plurality of first spray nozzles, a second feed pipe is also provided on the lower side of the interior of the processing box, a second spray pipe located below the second spray roller is provided at the upper end of the second feed pipe, a plurality of second spray nozzles are evenly spaced at the top of the second spray pipe, and a second control valve is respectively provided on the plurality of second spray nozzles.
[0009] As a further improvement of the utility model, the box cover is fixed to the processing box by snap connection, and the box cover is also provided with fixing bolts for screwing the box cover, and the processing box is provided with threaded fixing holes matched with the fixing bolts.
[0010] As a further improvement of the utility model, a handle is also provided on the box cover, a first drive motor for driving the hydrophilic coating roller is provided on the processing box, and a second drive motor for driving the hydrophobic coating roller is provided on the processing box.
[0011] As a further improvement of the utility model, a hydrophilic coating storage tank is arranged on the top of the processing box, a first feed hopper is arranged on the top of the hydrophilic coating storage tank, a first material guide pipe is arranged between the hydrophilic coating storage tank and the first feed pipe, and a third control valve and a first pump body are arranged on the first material guide pipe.
[0012] As a further improvement of the utility model, a hydrophobic coating storage tank is arranged on the bottom inner wall of the processing box, a second feed hopper is arranged on the top of the hydrophobic coating storage tank, a second material guide pipe is arranged between the hydrophobic coating storage tank and the second feed pipe, and a fourth control valve and a second pump body are arranged on the second material guide pipe.
[0013] As a further improvement of the utility model, a transparent observation window is also provided on the box cover.
[0014] As a further improvement of the present invention, the drying module includes a drying frame arranged at the rear end of the processing box and adapted to the dimensions of the processing box in the front-to-rear direction, a drying chamber is arranged inside the side wall of the drying frame, and blowing holes connected to the drying chamber are arranged on the inner wall of the drying frame. A hot air blower is also arranged on the outer wall of the processing box, an air outlet end of the hot air blower is arranged with an air duct connected to the drying chamber, and an exhaust duct is also arranged on the top of the drying box.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] First, you can open the box cover first, and then make the membrane cloth pass through the feed port, the top of the feed guide roller, the bottom of the first tensioning roller, the gap between the hydrophilic coating roller and the hydrophobic coating roller, the internal gap of the drying frame, the bottom of the second tensioning roller, the top of the discharge guide roller, and the discharge port in sequence. At the same time, the hydrophilic coating of the corresponding width matching the width of the membrane cloth is sprayed onto the hydrophilic coating roller through the first feed pipe, the first spray pipe, and a certain number of first spray nozzles. During the rotation of the hydrophilic coating roller, the hydrophilic coating of the corresponding width will be applied to the upper surface of the membrane cloth. At the same time, the hydrophobic coating roller will be sprayed with the hydrophilic coating of the corresponding width matching the width of the membrane cloth through the second feed pipe, the second spray pipe, and a certain number of second spray nozzles. The hydrophobic coating of the corresponding width is adapted to the width. During the rotation process, the hydrophobic coating roller will apply the hydrophobic coating of the corresponding width to the lower surface of the membrane cloth, thereby completing the coating of the hydrophilic coating and the hydrophobic coating of the corresponding width on the upper and lower surfaces of the membrane cloth, respectively, and the membrane cloth will be dried in the process of passing through the drying frame subsequently; the user can control the opening and closing of the corresponding number and position of the first control valve to adjust the width and area range of the hydrophilic coating sprayed by the first spray tube, and can also control the opening and closing of the corresponding number and position of the second control valve to adjust the width and area range of the hydrophobic coating sprayed by the second spray tube.
[0017] Secondly, the user only needs to open the third control valve and start the first pump body, and the hydrophobic paint can be transported to the first feed pipe and the first spray pipe through the hydrophilic paint storage tank, the first material guide pipe, the third control valve, and the first pump body; the user only needs to open the fourth control valve and start the second pump body, and the hydrophobic paint can be transported to the second feed pipe and the second spray pipe through the hydrophobic paint storage tank, the second material guide pipe, the fourth control valve, and the second pump body.
[0018] Third, through the transparent observation window, the user can easily check the situation inside the processing box; the device described in the present application can perform hydrophilic and hydrophobic coating, which is suitable for fibers with different wetting properties (hydrophilic fibers and hydrophobic fibers), thereby preparing non-woven fabrics with unidirectional moisture conduction properties.
[0019] Fourthly, the hot air blown out by the hot air blower will enter the drying chamber through the air duct and be blown out from multiple blowing holes. When the membrane cloth with hydrophilic coating and water-transfer coating sprayed on both sides respectively runs to the inside of the drying frame, the hot air will blow onto the surface of the membrane cloth, and will carry the moisture on the hydrophilic layer and the hydrophobic coating out of the processing box through the exhaust duct, thereby completing the drying process of the membrane cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the utility model after the box cover is removed;
[0023] Figure 3 It is a side view structural schematic diagram of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the drying frame, blowing holes and air guide pipe of the utility model.
[0025] In the figure: 101, processing box; 102, box cover; 103, feed port; 104, discharge port; 105, feed guide roller; 106, discharge guide roller; 107, first tension roller; 108, second tension roller; 109, hydrophilic coating roller; 110, hydrophobic coating roller; 111, first feed pipe; 112, first spray pipe; 113, first spray nozzle; 114, second feed pipe; 115, second spray pipe; 116, second spray nozzle; 201, fixing bolt; 202, first drive motor ; 203, second drive motor; 204, handle; 205, hydrophilic paint storage tank; 206, first feed hopper; 207, first material guide pipe; 208, third control valve; 209, first pump body; 210, hydrophobic paint storage tank; 211, second feed hopper; 212, second material guide pipe; 213, fourth control valve; 214, second pump body; 215, transparent observation window; 301, drying frame; 302, blowing hole; 303, hot air blower; 304, air guide pipe; 305, exhaust pipe. DETAILED DESCRIPTION
[0026] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.
[0027] like Figure 1 , 2 As shown in Figures 3 and 4, a unidirectional moisture-conducting nonwoven fabric processing equipment comprises a processing box 101 with an opening at the front end, a box cover 102 is detachably provided at the front end of the processing box 101, a feed port 103 and a discharge port 104 are respectively provided at the left and right side ends of the processing box 101, a feed guide roller 105 adapted to the feed port 103 is provided on the inner wall of the rear end of the processing box 101 along the front-to-back direction, a discharge guide roller 106 adapted to the discharge port 104 is provided on the inner wall of the rear end of the processing box 101 along the front-to-back direction, a first tensioning roller 107 of the feed guide roller 105 and a second tensioning roller 108 close to the discharge guide roller 106 are respectively provided at the rear end of the processing box 101, a hydrophilic coating roller 109 close to the first tensioning roller 107 and located above the membrane cloth body is also provided at the rear end of the processing box 101, A hydrophobic coating roller 110 is located below the membrane cloth body, and a drying module close to the second tensioning roller 108 is also arranged inside the processing box 101. A first feeding pipe 111 is also arranged on the top of the processing box 101, and a first spraying pipe 112 located above the first spraying roller is arranged at the lower end of the first feeding pipe 111, and a plurality of first spraying nozzles 113 are arranged at equal intervals at the bottom of the first spraying pipe 112, and a first control valve (not shown in the figure) is respectively arranged on the plurality of first spraying nozzles 113, and a second feeding pipe 114 is also arranged on the lower side of the interior of the processing box 101, and a second spraying pipe 115 located below the second spraying roller is arranged on the upper end of the second feeding pipe 114, and a plurality of second spraying nozzles 116 are arranged at equal intervals at the top of the second spraying pipe 115, and a second control valve (not shown in the figure) is respectively arranged on the plurality of second spraying nozzles 116.
[0028] like Figure 1 As shown, the box cover 102 is fixedly engaged with the processing box 101 , and a fixing bolt 201 for screwing the box cover 102 is also provided on the box cover 102 , and a threaded fixing hole matched with the fixing bolt 201 is provided on the processing box 101 .
[0029] like Figure 3 As shown, a handle 204 is also provided on the box cover 102 , a first driving motor 202 for driving the hydrophilic coating roller 109 is provided on the processing box 101 , and a second driving motor 203 for driving the hydrophobic coating roller 110 is provided on the processing box 101 .
[0030] like Figure 1 , 2 As shown, a hydrophilic coating storage tank 205 is arranged on the top of the processing box 101, a first feed hopper 206 is arranged on the top of the hydrophilic coating storage tank 205, a first material guide pipe 207 is arranged between the hydrophilic coating storage tank 205 and the first feed pipe 111, and a third control valve 208 and a first pump body 209 are arranged on the first material guide pipe 207.
[0031] like Figure 1 , 2 As shown, a hydrophobic coating storage tank 210 is arranged on the bottom inner wall of the processing box 101, a second feed hopper 211 is arranged on the top of the hydrophobic coating storage tank 210, a second material guide pipe 212 is arranged between the hydrophobic coating storage tank 210 and the second feed pipe 114, and a fourth control valve 213 and a second pump body 214 are arranged on the second material guide pipe 212.
[0032] like Figure 1 , 2 As shown in , 4, the drying module includes a drying frame 301 which is arranged at the rear side end of the processing box 101 and is adapted to the size of the processing box 101 in the front-to-back direction, a drying cavity is arranged inside the side wall of the drying frame 301, and a blowing hole 302 connected to the drying cavity is arranged on the inner side wall of the drying frame 301, a hot air blower 303 is also arranged on the outer side wall of the processing box 101, an air duct 304 connected to the drying cavity is arranged at the air outlet end of the hot air blower 303, and an exhaust duct 305 is also arranged on the top of the drying box.
[0033] The user can first open the box cover 102, and then make the membrane cloth pass through the feed port 103, the top of the feed guide roller 105, the bottom of the first tensioning roller 107, the gap between the hydrophilic coating roller 109 and the hydrophobic coating roller 110, the internal gap of the drying frame 301, the bottom of the second tensioning roller 108, the top of the discharge guide roller 106, and the discharge port 104, and then the box cover 102 can be fixed together with the processing box 101 again.
[0034] Afterwards, the user can open the third control valve 208 and start the first pump body 209, and the hydrophobic paint can be delivered to the first feeding pipe 111 and the first spraying pipe 112 through the hydrophilic paint storage tank 205, the first guide pipe 207, the third control valve 208, and the first pump body 209; the user can open the fourth control valve 213 and start the second pump body 214, and the hydrophobic paint can be delivered to the second feeding pipe 114 and the second spraying pipe 115 through the hydrophobic paint storage tank 210, the second guide pipe 212, the fourth control valve 213, and the second pump body 214, and the hydrophobic paint will be delivered to the hydrophilic paint through the first feeding pipe 111, the first spraying pipe 112, and a certain number of the first spray nozzles 113. A hydrophilic coating of a corresponding width matched with the width of the membrane cloth is sprayed out from the coating roller 109. During the rotation process, the hydrophilic coating roller 109 will apply the hydrophilic coating of a corresponding width on the upper surface of the membrane cloth. At the same time, the hydrophobic coating of a corresponding width matched with the width of the membrane cloth is sprayed out from the hydrophobic coating roller 110 through the second feeding pipe 114, the second spray pipe 115, and a certain number of second spray nozzles 116. During the rotation process, the hydrophobic coating roller 110 will apply the hydrophobic coating of a corresponding width on the lower surface of the membrane cloth, thereby completing the coating of the hydrophilic coating and the hydrophobic coating of a corresponding width on the upper and lower surfaces of the membrane cloth, respectively, and the membrane cloth will be dried in the subsequent process of passing through the drying frame 301.
[0035] The hot air blown out by the hot air blower 303 will enter the drying chamber through the air duct 304 and be blown out from the multiple blowing holes 302. When the membrane cloth with the hydrophilic coating and the water-transmitting coating sprayed on both sides respectively runs to the inside of the drying frame 301, when the hot air blows onto the surface of the membrane cloth, it will carry the moisture on the hydrophilic layer and the hydrophobic coating and leave the processing box 101 through the exhaust duct 305, thereby completing the drying process of the membrane cloth.
[0036] The user can control the width and area range of the hydrophilic coating sprayed by the first spray tube 112 by controlling the opening and closing of the corresponding number and position of the first control valve, and can also control the width and area range position of the hydrophobic coating sprayed by the second spray tube 115 by controlling the opening and closing of the corresponding number and position of the second control valve; thereby reducing the waste of hydrophilic coating and hydrophobic coating, and fully meeting the needs of spraying hydrophilic coating and hydrophobic coating on the upper and lower surfaces of membrane cloths of various widths respectively.
[0037] According to another embodiment of the present invention, Figure 1 As shown, a transparent observation window 215 is also provided on the box cover 102. Through the transparent observation window 215, the user can conveniently check the situation inside the processing box 101.
[0038] The above are preferred implementations of the present utility model. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present utility model. These improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A unidirectional moisture-conducting nonwoven fabric processing device, comprising a processing box (101) with an open front end, a box cover (102) being detachably provided at the front end of the processing box (101), characterized in that: The left and right sides of the processing box (101) are respectively provided with a feed port (103) and a discharge port (104); a feed guide roller (105) adapted to the feed port (103) is arranged on the inner wall of the rear side end of the processing box (101) along the front-to-back direction; a discharge guide roller (106) adapted to the discharge port (104) is arranged on the inner wall of the rear side end of the processing box (101) along the front-to-back direction; a first tensioning roller (107) of the feed guide roller (105) and a second tensioning roller (108) close to the discharge guide roller (106) are also respectively arranged on the rear side end of the processing box (101); a hydrophilic coating roller (109) close to the first tensioning roller (107) and located above the membrane cloth body is also arranged on the rear side end of the processing box (101); a hydrophobic coating roller (110) located below the membrane cloth body is also arranged on the rear side end of the processing box (101). A drying module close to the second tensioning roller (108) is also arranged inside the processing box (101); a first feeding pipe (111) is also arranged on the top of the processing box (101); a first spraying pipe (112) located above the first spraying roller is arranged at the lower end of the first feeding pipe (111); a plurality of first spraying nozzles (113) are arranged at equal intervals at the bottom of the first spraying pipe (112); a first control valve is respectively arranged on the plurality of first spraying nozzles (113); a second feeding pipe (114) is also arranged on the lower side of the processing box (101); a second spraying pipe (115) located below the second spraying roller is arranged at the upper end of the second feeding pipe (114); a plurality of second spraying nozzles (116) are arranged at equal intervals at the top of the second spraying pipe (115); a second control valve is respectively arranged on the plurality of second spraying nozzles (116).
2. The unidirectional moisture-conducting nonwoven fabric processing equipment according to claim 1, characterized in that: The box cover (102) is fixedly connected to the processing box (101), and a fixing bolt (201) for screwing the box cover (102) is also provided on the box cover (102), and a threaded fixing hole matched with the fixing bolt (201) is provided on the processing box (101).
3. The one-way moisture-conducting nonwoven fabric processing equipment according to claim 2, characterized in that: The box cover (102) is also provided with a handle (204), the processing box (101) is provided with a first drive motor (202) for driving the hydrophilic coating roller (109), and the processing box (101) is provided with a second drive motor (203) for driving the hydrophobic coating roller (110).
4. The unidirectional moisture-conducting nonwoven fabric processing equipment according to claim 3, characterized in that: A hydrophilic coating storage tank (205) is arranged on the top of the processing box (101), a first feed hopper (206) is arranged on the top of the hydrophilic coating storage tank (205), a first material guide pipe (207) is arranged between the hydrophilic coating storage tank (205) and the first feed pipe (111), and a third control valve (208) and a first pump body (209) are arranged on the first material guide pipe (207).
5. The one-way moisture-conducting nonwoven fabric processing equipment according to claim 4, characterized in that: A hydrophobic coating storage tank (210) is arranged on the inner wall of the bottom of the processing box (101), a second feed hopper (211) is arranged on the top of the hydrophobic coating storage tank (210), a second material guide pipe (212) is arranged between the hydrophobic coating storage tank (210) and the second feed pipe (114), and a fourth control valve (213) and a second pump body (214) are arranged on the second material guide pipe (212).
6. The one-way moisture-conducting nonwoven fabric processing equipment according to claim 5, characterized in that: The box cover (102) is also provided with a transparent observation window (215).
7. The unidirectional moisture-conducting nonwoven fabric processing equipment according to claim 6, characterized in that: The drying module comprises a drying frame (301) arranged at the rear end of the processing box (101) and adapted to the dimensions of the processing box (101) in the front-to-rear direction; a drying chamber is arranged inside the side wall of the drying frame (301); a blowing hole (302) connected to the drying chamber is arranged on the inner side wall of the drying frame (301); a hot air blower (303) is also arranged on the outer side wall of the processing box (101); an air duct (304) connected to the drying chamber is arranged at the air outlet end of the hot air blower (303); and an exhaust duct (305) is also arranged on the top of the drying box.
Citation Information
Patent Citations
Double-layer one-way moisture conduction fabric processing equipment
CN218531488U