Efficient multi-workpiece loading and unloading mechanism for deep hole drilling machine
By designing an efficient multi-workpiece loading and unloading mechanism for deep hole drilling machines, the problems of poor auxiliary support effect, large manpower burden and low processing efficiency in the prior art are solved, and efficient loading and unloading of workpieces are achieved, and the utilization rate and processing efficiency of machine tools are improved.
Patent Information
- Application Number
- CN202420970850.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The workpiece auxiliary support effect of existing deep-hole drilling machines is poor, resulting in a large labor burden, low processing efficiency, and frequent loading and unloading of workpieces reduces the utilization rate of the machine tool.
An efficient multi-workpiece loading and unloading mechanism for deep hole drilling machines is designed, including a machine base, a guide rail group, a feeding slide table, a transmission box and a drive motor. Through the design of the bracket plate group and workpiece groove, efficient loading and unloading of workpieces are achieved.
Through this loading and unloading mechanism, the loading and unloading frequency of workpieces is greatly reduced, the labor intensity of workers is reduced, the utilization rate of machine tools is improved, and the processing efficiency is significantly improved.
Smart Images

Figure CN222626272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary tooling for deep hole drilling machines, in particular to an efficient multi-workpiece loading and unloading mechanism for deep hole drilling machines. Background Art
[0002] In order to improve processing efficiency, deep hole drilling machines mostly use four stations for deep hole processing. The structure is mostly that the left side is a telescopic inner cone tail top, hydraulically driven, the tail top spindle can be telescopic left and right, used to clamp the workpiece, the middle part is the workpiece auxiliary support, and its center height can be adjusted to adapt to the clamping of workpieces of different diameters. The right side is a guide sleeve and a built-in top plate. The positioning and clamping method of the workpiece is (such as Figure 1 As shown): The inner cone top plates on the left and right sides press against the outer chamfer of the workpiece, and positioning and clamping are completed at one time.
[0003] When used in the prior art, the gun drill drills the workpiece from right to left, drilling four workpieces at a time. The specific process is:
[0004] Manually place 4 blank workpieces on the workpiece auxiliary support "V" iron;
[0005] The workpiece is automatically clamped and the machine tool automatically drills holes;
[0006] After drilling is completed, the workpiece falls onto the workpiece auxiliary support "V" iron;
[0007] Manually remove 4 finished workpieces and then install 4 blank workpieces;
[0008] The above process requires a high frequency of manual participation and the workers' work intensity is very high. In addition, when the workpiece is manually loaded and unloaded, the machine tool is in a stagnant state and the utilization rate of the machine tool is not high. Utility Model Content
[0009] 1. Problems to be solved
[0010] The technical problem to be solved by the utility model is that the auxiliary effect of the workpiece in the middle of the prior art is poor, which puts a heavy burden on manpower, and at the same time, frequent loading and unloading also reduces the processing efficiency.
[0011] (II) Technical solution
[0012] In order to solve the above technical problems, the technical solution provided by the utility model is: an efficient multi-workpiece loading and unloading mechanism for a deep hole drilling machine, comprising a machine base, a guide rail group is connected to the top of the machine base, and a loading slide is slidably provided on the guide rail group;
[0013] A transmission box is provided on one side of the top of the machine base in cooperation with the guide rail assembly, and a driving motor is also provided on the top of the machine base in cooperation with the transmission box;
[0014] A loading platform is connected to the top of the loading slide, and the loading platform is rectangular in top view. Support plate groups are connected to both sides of the loading platform along its length direction, and multiple groups of workpiece grooves are evenly concavely provided on the support plate group along its length direction.
[0015] As an improvement, the bracket plate group includes a fixed plate and a loading plate. The cross-section of the fixed plate is L-shaped. The loading plate is fixedly connected to the long arm end of the fixed plate by a mounting bolt. The top of the loading plate and the top of the fixed plate are both recessed with a workpiece groove.
[0016] As an improvement, a positioning bolt is threadedly connected on the short arm end of the fixed plate, and a plurality of T-slots are recessed on the top of the loading platform. The connecting end of the positioning bolt extends to the T-slot and is threadedly connected to a positioning block.
[0017] As an improvement, the top of the loading slide is concavely provided with multiple groups of T-shaped grooves 2, the T-shaped grooves 2 are provided with positioning blocks 2, and the lower end of the loading slide is concavely provided with positioning holes to cooperate with the positioning blocks 2.
[0018] As an improvement, the guide rail group includes an upper cover and a lower support, the two ends of the upper cover and the lower support are connected by a cover plate and a gap is provided between the upper cover and the lower support, and a screw rod connected to the driving end of the transmission box is rotatably connected between the cover plates on both sides, and a slider is threadedly sleeved on the screw rod, and the two ends of the slider pass through the gap and are fixedly connected to the bottom wall of the loading slide.
[0019] (III) Beneficial effects
[0020] The advantages of the utility model compared with the prior art are:
[0021] In this application, a bracket plate group is provided, and the bracket plate group, the loading slide, the loading platform and other structures can also be fine-tuned and disassembled through T-slot 1 and T-slot 2, so as to facilitate adjustment and use according to needs. In this application, the additional fixed plate and the loading plate can be respectively provided with different numbers of workpiece slots. They can be used separately according to the diameter of the workpiece to greatly improve the processing efficiency and reduce the burden of manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the positioning clamping method.
[0023] Figure 2 The present invention is a structural schematic diagram of a multi-workpiece loading and unloading mechanism for an efficient deep hole drilling machine.
[0024] Figure 3 The present invention is a structural schematic diagram of a second perspective of a multi-workpiece loading and unloading mechanism for an efficient deep hole drilling machine.
[0025] Figure 4 It is a structural schematic diagram of the bracket plate group.
[0026] Figure 5 It is a schematic diagram of the connection structure between the loading slide and the loading table.
[0027] Figure 6 It is a partial structural diagram of the guide rail assembly.
[0028] As shown in the figure: 1. Machine base; 2. Guide rail assembly; 3. Loading slide; 4. Transmission box; 5. Drive motor; 6. Loading table; 7. Support plate assembly; 8. Fixed plate; 9. Loading plate; 10. T-slot one; 11. Positioning block one; 12. T-slot two; 13. Positioning block two; 14. Upper cover; 15. Lower support; 16. Slider. DETAILED DESCRIPTION
[0029] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings, wherein the same parts are represented by the same reference numerals.
[0030] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0031] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field to which the present invention belongs. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0033] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
[0034] Please refer to the attached Figure 1-6A highly efficient multi-workpiece loading and unloading mechanism for a deep hole drilling machine comprises a machine base 1, the top of the machine base 1 is connected with a guide rail group 2, a loading slide 3 is slidably provided on the guide rail group 2, and a transmission box 4 is provided on one side of the top of the machine base 1 to cooperate with the guide rail group 2. A driving motor 5 is also provided on the top of the machine base 1 to cooperate with the transmission box 4. The driving motor 5 provides power to form a CNC servo moving axis, thereby controlling the movement of the loading slide 3.
[0035] A loading platform 6 is connected to the top of the loading slide 3. The loading platform 6 is rectangular in top view. Support plate groups 7 are connected to both sides of the loading platform 6 along its length direction. Multiple groups of workpiece grooves are evenly concavely provided on the support plate group 7 along its length direction.
[0036] The bracket plate group 7 includes a fixed plate 8 and a loading plate 9. The cross-section of the fixed plate 8 is L-shaped. The loading plate 9 is fixedly connected to the long arm end of the fixed plate 8 by a mounting bolt. The top of the loading plate 9 and the top of the fixed plate 8 are both recessed with a workpiece groove. The loading plate 9 can be removed and adjusted for use as needed. A positioning bolt is threadedly connected on the short arm end of the fixed plate 8, and a plurality of T-slots 10 are recessed on the top of the loading platform 6. The connecting end of the positioning bolt extends to the T-slot 10 and is threadedly connected to a positioning block 11.
[0037] The connection structure between the loading slide 3 and the loading platform 6 is the same as above. The top of the loading slide 3 is concavely provided with multiple groups of T-shaped grooves 12, and the T-shaped grooves 12 are provided with positioning blocks 13. The lower end of the loading platform 6 is concavely provided with positioning holes to cooperate with the positioning blocks 13.
[0038] Bolts may be arranged in the T-slot 10 and the T-slot 2 to cooperate with positioning bolts to further provide a fixing effect.
[0039] The guide rail group 2 includes an upper cover 14 and a lower support 15, the two ends of the upper cover 14 and the lower support 15 are connected by a cover plate and a gap is provided between the upper cover 14 and the lower support 15, and a screw rod connected to the driving end of the transmission box 4 is rotatably connected between the cover plates on both sides, and a slider 16 is threadedly sleeved on the screw rod. The two ends of the slider 16 pass through the gap and are fixedly connected to the bottom wall of the loading slide 3. The screw rod, the driving motor and the transmission box cooperate to form a CNC servo moving axis. The power output end of the driving motor is connected to the power input end of the transmission box, which can be a worm gear, a gear drive, a belt drive, etc. The power output end of the transmission box drives the screw rod to rotate, such as a gear drive, to transmit power.
[0040] When in use, the workpiece slots are designed to be 8, 16, or 32 pieces / group, and the workpiece spacing is an equal fraction of the machine tool spindle spacing. For example, if the machine tool spindle spacing is 140mm, the workpiece spacing can be designed to be 17.5mm, 35mm, or 70mm according to the workpiece diameter. Then the number of workpieces that can be installed on the entire rack is 32, 16, or 8 pieces, respectively.
[0041] When in use, workers install 16 workpieces onto the auxiliary support at a time; at this time, workpieces 1, 5, 9, and 13 are in the processing position, and the machine tool automatically clamps workpieces 1, 5, 9, and 13;
[0042] The machine tool automatically performs deep hole processing;
[0043] After the first group of processing is completed, the CNC servo moves the guide rail by one axis spacing, i.e. 35 mm;
[0044] Move workpieces 2, 6, 10, and 14 to the processing position;
[0045] The machine tool automatically clamps workpieces No. 2, 6, 10, and 14;
[0046] The machine tool automatically performs deep hole processing;
[0047] After the second group of processing is completed, the CNC servo moves the guide rail to move one axis spacing, that is, 35mm; ......
[0048] Until all workpieces are processed.
[0049] At this time, the auxiliary support of the workpiece is moved outside the machine tool, and all the workpieces are replaced manually.
[0050] Therefore, the number of workpieces installed at one time has increased by 2, 4, or 8 times, the frequency of workers loading and unloading workpieces has been greatly reduced, and the labor intensity of workers has also been reduced.
[0051] After the machine tool has processed a group of parts, the feeding mechanism moves horizontally by a workpiece spacing to complete the replacement of the blank workpiece and the finished workpiece. The downtime is very short and the processing efficiency of the machine tool has been greatly improved.
[0052] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0053] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0054] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. An efficient multi-workpiece loading and unloading mechanism for a deep hole drilling machine, characterized in that: It comprises a machine base (1), the top of which is connected to a guide rail group (2), and a loading slide (3) is slidably provided on the guide rail group (2); A transmission box (4) is provided on one side of the top of the machine base (1) in cooperation with the guide rail assembly (2), and a driving motor (5) is also provided on the top of the machine base (1) in cooperation with the transmission box (4); The top of the loading slide (3) is connected to a loading platform (6), which is rectangular in shape when viewed from above. Both sides of the loading platform (6) are connected to support plate groups (7) along the length direction thereof, and the support plate groups (7) are evenly concavely provided with a plurality of workpiece grooves along the length direction thereof.
2. The efficient multi-workpiece loading and unloading mechanism for deep hole drilling machine according to claim 1 is characterized in that: The support plate group (7) comprises a fixed plate (8) and a receiving plate (9), the cross section of the fixed plate (8) is L-shaped, the receiving plate (9) is fixedly connected to the long arm end of the fixed plate (8) by means of a mounting bolt, and the top of the receiving plate (9) and the top of the fixed plate (8) are both concavely provided with a workpiece groove.
3. The efficient multi-workpiece loading and unloading mechanism for deep hole drilling machine according to claim 2 is characterized in that: A positioning bolt is threadedly connected to the short arm end of the fixing plate (8), and a plurality of T-shaped slots (10) are recessed in the top of the loading platform (6). The connecting end of the positioning bolt extends to the inner thread of the T-shaped slot (10) and is threadedly connected to a positioning block (11).
4. The efficient multi-workpiece loading and unloading mechanism for a deep hole drilling machine according to claim 1, characterized in that: The top of the loading slide (3) is concavely provided with a plurality of groups of T-shaped grooves (12), each of which is provided with a positioning block (13), and the lower end of the loading platform (6) is concavely provided with a positioning hole in cooperation with the positioning block (13).
5. The efficient multi-workpiece loading and unloading mechanism for deep hole drilling machine according to claim 1 is characterized in that: The guide rail assembly (2) comprises an upper cover (14) and a lower support (15), the two ends of the upper cover (14) and the lower support (15) are connected by a cover plate, and a gap is provided between the upper cover (14) and the lower support (15), a screw rod connected to the driving end of the transmission box (4) is rotatably connected between the cover plates on both sides, a slider (16) is threadedly sleeved on the screw rod, and the two ends of the slider (16) pass through the gap and are fixedly connected to the bottom wall of the loading slide (3).