Double-station laser cutting and welding integrated equipment for automobile bumpers

By designing the integrated laser cutting and welding equipment of automobile bumper double stations, laser cutting and ultrasonic welding components are used to solve the problem of secondary processes in traditional automobile bumper radar hole processing, automatic production is achieved, efficiency is improved and costs are reduced.

CN222626499UActive Publication Date: 2025-03-18WUXI ZHONGTUO INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202420771334.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-18
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Radar hole processing of traditional automobile bumpers requires secondary technology, which increases the problems of labor intensity and low production efficiency.

Method used

An integrated laser cutting and welding equipment for automobile bumper double-stations is designed, including laser cutting components and ultrasonic welding components, realizing automated cutting and welding, and simplifying the production process.

Benefits of technology

It improves welding efficiency, realizes the integration of cutting and welding, saves manpower and material resources, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile bumpers, in particular to double-station laser cutting and welding integrated equipment for automobile bumpers, which comprises a laser cutting and welding station which is arranged in a shell and comprises a laser cutting assembly for cutting the automobile bumpers and an ultrasonic welding assembly for welding the automobile bumpers, vertical sliding doors are arranged on the two sides of the laser cutting and welding station. The bumper welding double stations are arranged on the two sides of the laser cutting and welding station and comprise welding tools used for supporting and fixing an automobile bumper, the automobile bumper is placed on the welding stations, the laser cutting assembly cuts the automobile bumper, and then the ultrasonic welding assembly welds the automobile bumper. For example, a workpiece radar support is installed on the automobile bumper, the automobile bumper can be automatically cut and welded conveniently, the welding efficiency is improved through double stations, cutting and welding are integrated, manpower and material resources are saved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile bumper processing equipment, and specifically relates to double-station laser cutting and welding integrated equipment for automobile bumpers. Background Art

[0002] Cars are one of the most common means of transportation in people's lives. At present, with the continuous improvement of people's living standards, cars have gradually entered ordinary families. Car bumpers are one of the exterior parts of cars. They are safety devices that absorb and reduce external impact and protect the front and rear parts of the car body. With the development of the automobile industry and the extensive application of engineering plastics in the automobile industry, car bumpers, as an important safety device, have also embarked on the road of innovation.

[0003] Since cars have different configurations, high-end cars have radars, while low-end cars do not, the radar holes on the car bumpers need to be processed later according to the specific situation. The traditional method of punching radar holes is to use a special tool, and then weld the radar bracket on another tool. That is to say, after the car bumper is injection molded, the radar bracket needs to be installed on it, but there is no hole for installing the radar bracket on the injection molded product, so the bumper needs to be processed again, which greatly increases the labor intensity and low production efficiency. Therefore, a dual-station laser cutting and welding integrated equipment for car bumpers is needed to solve the above problems. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a dual-station laser cutting and welding integrated device for automobile bumpers to solve the problems in the existing market raised in the above background technology.

[0005] In order to achieve the above object, the technical solution of the utility model is as follows:

[0006] Automobile bumper double-station laser cutting and welding integrated equipment, including:

[0007] A laser cutting and welding station is installed in the housing, and includes a laser cutting assembly for cutting the automobile bumper and an ultrasonic welding assembly for welding the automobile bumper. Vertical sliding doors are installed on both sides of the laser cutting and welding station.

[0008] The double bumper welding stations are installed on both sides of the laser cutting and welding station, and include welding tools for supporting and fixing the automobile bumper.

[0009] Through the above technical solution, the car bumper is placed on the welding station, the laser cutting assembly cuts the car bumper, and then the ultrasonic welding assembly welds the car bumper. If the workpiece radar bracket is installed on the car bumper, the application facilitates automated cutting and welding of the car bumper. The double station improves welding efficiency, integrates cutting and welding, saves manpower and material resources, and reduces production costs.

[0010] As a preferred solution of the utility model, the laser cutting assembly includes a laser cutting robot and a laser cutter installed at the output end of the laser cutting robot.

[0011] Through the above technical solution, the laser cutting robot drives the laser cutter to adjust to the position to be cut for cutting.

[0012] As a preferred solution of the present utility model, the ultrasonic welding assembly includes an ultrasonic welding manipulator and an ultrasonic generator installed at the output end of the ultrasonic welding manipulator.

[0013] Through the above technical solution, the ultrasonic welding manipulator drives the ultrasonic device to move to the welding position for welding.

[0014] As a preferred solution of the utility model, the vertical sliding door is opened alternately according to the welding stations.

[0015] Through the above technical solution, when the laser cutting and welding station is cutting and welding the car bumper on one side, the sliding door is in an open state, and the vertical sliding door close to the car bumper on the other side is in a closed state.

[0016] As a preferred solution of the utility model, sliding doors are provided on both sides of the bumper welding double station.

[0017] As a preferred solution of the utility model, the welding station is adapted to the automobile bumper.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The car bumper is placed on the welding station, the laser cutting component cuts the car bumper, and then the ultrasonic welding component welds the car bumper. If the workpiece radar bracket is installed on the car bumper, the application facilitates automated cutting and welding of the car bumper. The double station improves welding efficiency, integrates cutting and welding, saves manpower and material resources, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a top view of the dual-station laser cutting and welding integrated equipment for automobile bumpers of the utility model;

[0022] Figure 2 For the utility model Figure 1 Schematic diagram of the structure. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides the following embodiments:

[0025] The dual-station laser cutting and welding integrated equipment for automobile bumpers includes: a laser cutting and welding station 2, which is installed in a housing 1, including a laser cutting component 31 for cutting automobile bumpers, and an ultrasonic welding component 32 for welding automobile bumpers. Vertical sliding doors 4 are installed on both sides of the laser cutting and welding station 2; a bumper welding dual station 3, which is installed on both sides of the laser cutting and welding station 2, including welding tools for supporting and fixing automobile bumpers, and the welding station is adapted to the automobile bumper. The automobile bumper is placed on the welding station, the laser cutting component 31 cuts the automobile bumper, and then the ultrasonic welding component 32 welds the automobile bumper. For example, the workpiece radar bracket is installed on the automobile bumper. The present application facilitates the automated cutting and welding of automobile bumpers. The dual station improves welding efficiency, and cutting and welding are integrated, saving manpower and material resources, and reducing production costs.

[0026] As a further improvement of the utility model, the laser cutting component 31 includes a laser cutting robot 311 and a laser cutter 312 installed at the output end of the laser cutting robot 311. The laser cutting robot 311 drives the laser cutter 312 to adjust to the position to be cut for cutting. The ultrasonic welding component 32 includes an ultrasonic welding robot 321 and an ultrasonic generator 322 installed at the output end of the ultrasonic welding robot 321. The ultrasonic welding robot 321 drives the ultrasonic generator 322 to move to the position to be welded for welding.

[0027] As a further improvement of the utility model, the vertical sliding door 4 is opened alternately according to the welding station. When the laser cutting and welding station 2 is cutting and welding the car bumper on one side, the sliding door is in an open state, and the vertical sliding door 4 close to the car bumper on the other side is in a closed state. Sliding doors are provided on both sides of the bumper welding double station 3.

[0028] The car bumper is placed on the welding station, the laser cutting component 31 cuts the car bumper, and then the ultrasonic welding component 32 welds the car bumper. If the workpiece radar bracket is installed on the car bumper, the application facilitates the automated cutting and welding of the car bumper. The double station improves the welding efficiency, integrates cutting and welding, saves manpower and material resources, reduces production costs, reduces complex production processes and processes, and can better serve and expand the market.

[0029] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. Double-station laser cutting and welding equipment for automobile bumpers, characterized by ,include: A laser cutting and welding station (2) is installed in the housing (1), comprising a laser cutting component (31) for cutting the automobile bumper, and an ultrasonic welding component (32) for welding the automobile bumper, and vertical sliding doors (4) are installed on both sides of the laser cutting and welding station (2); The double bumper welding station (3) is installed on both sides of the laser cutting and welding station (2), and comprises welding tools for supporting and fixing the automobile bumper.

2. The dual-station laser cutting and welding integrated equipment for automobile bumpers according to claim 1 is characterized in that: The laser cutting assembly (31) comprises a laser cutting robot (311) and a laser cutter (312) installed at the output end of the laser cutting robot (311).

3. The dual-station laser cutting and welding integrated equipment for automobile bumpers according to claim 1 is characterized in that: The ultrasonic welding assembly (32) comprises an ultrasonic welding manipulator (321) and an ultrasonic generator (322) installed at the output end of the ultrasonic welding manipulator (321).

4. The dual-station laser cutting and welding integrated equipment for automobile bumpers according to claim 1 is characterized in that: The vertical sliding door (4) is opened alternately according to the welding stations.

5. The dual-station laser cutting and welding integrated equipment for automobile bumpers according to claim 1 is characterized in that: Sliding doors are provided on both sides of the bumper welding double station (3).

6. The dual-station laser cutting and welding integrated equipment for automobile bumpers according to claim 4 is characterized in that: The welding station is adapted to the automobile bumper.