Small automatic welding device

By designing a small automatic welding device, including transparent windows and spring-driven storage bins, safety hazards and inconvenient material replacement problems in the welding process in the prior art are solved, and higher operating safety and work efficiency are achieved.

CN222626594UActive Publication Date: 2025-03-18李龙飞
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Patent Information

Application Number
CN202420394936.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-03-18
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The existing automatic welding devices have safety hazards during use. The laser can easily cause damage to the skin and eyes during welding, and it is not convenient to isolate the workbench when replacing the workpiece, affecting operational safety.

Method used

A small automatic welding device is designed, including a workbench, a bracket, a welding gun, a slide rail, a slide board, a clamping assembly and a storage compartment. By setting up transparent windows and protective panels, users can safely observe the welding process and easily replace materials through spring-driven storage bins.

Benefits of technology

Effectively isolate laser risks during welding, improve operational safety, and improve work efficiency and operational convenience through convenient material replacement processes.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222626594U_ABST
    Figure CN222626594U_ABST
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Abstract

The utility model discloses a small automatic welding device which comprises a working table, a support is fixed to the top of the working table, a welding gun is arranged at the top of the support, sliding rails are arranged at the two ends of the top of the working table respectively, sliding plates are connected into the sliding rails in a sliding mode respectively, and clamping assemblies are arranged on the sides, close to each other, of the two sliding plates respectively. A storage bin is fixed to the bottom of the workbench, a protection plate matched with the storage bin is arranged in the storage bin, a transparent window is installed at the middle end of the protection plate, a supporting plate is fixedly connected to the bottom of the protection plate, two sets of guide rods are fixed to the inner bottom wall of the storage bin and slidably connected with the supporting plate, and a sleeve shell is fixed to the storage bin. A fixing assembly used for fixing the protection plate is arranged in the sleeve shell. The protection plate can be conveniently stored by arranging the storage bin, the protection plate is prevented from blocking the path when the machining materials are replaced, operation of a user is facilitated, and the protection plate can be conveniently reset by arranging a second spring, so that the convenience of the protection plate is enhanced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal welding, and in particular relates to a small automatic welding device. Background Art

[0002] Welding is a common metal process that uses high temperature to melt materials and fix two parts together. For some processes with high welding requirements, multiple welding points are required between the two parts, and welding is repeated. In order to save manpower, a variety of automatic welding devices have appeared on the market to automatically weld the joints of workpieces.

[0003] For example, the patent application with the prior art announcement number CN 218051115 U sets a plurality of welding stations on the workbench, thereby ensuring that the welding device can install the workpiece at the same time during the welding process. At the same time, the welder is driven by the motor 1 and the motor 2 to move in multiple directions, thereby automatically welding the workpiece and improving the work efficiency. A rotating mechanism is set, so that the welder can rotate 180 degrees under the drive of the hydraulic telescopic rod 1, and the welder can be rotated to the other end to continue welding after the welding is completed at the station at one end of the workbench, thereby saving the time of replacing the workpiece and improving the welding efficiency. A placing mechanism is set, thereby realizing the fixation of the workpiece to be welded, and the workpiece to be welded can be clamped and fixed under the drive of the threaded rod 3, which can ensure the stability of the workpiece to be welded during the welding process and the quality of the workpiece after welding. However, in the use of this technology, it is not convenient to block the workbench between the human body, which can easily cause the laser generated during welding to cause certain damage to the skin and eyes, making it a safety hazard. For this reason, we propose a small automatic welding device. Summary of the invention

[0004] The purpose of the utility model is to provide a small automatic welding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a small automatic welding device, comprising a workbench, a bracket fixed on the top of the workbench, a welding gun arranged on the top of the bracket, slide rails respectively constructed at both ends of the top of the workbench, slide plates respectively slidably connected inside the multiple groups of slide rails, clamping components respectively constructed on the sides of the two groups of slide plates close to each other, a storage bin fixed at the bottom of the workbench, a protective plate adapted to the storage bin is arranged inside the storage bin, a transparent window is installed at the middle end of the protective plate, a support plate is fixedly connected to the bottom of the protective plate, two groups of guide rods are fixed to the inner bottom wall of the storage bin, the two groups of guide rods are respectively slidably connected to the support plate, a shell is fixed to the storage bin, and a fixing component for fixing the protective plate is constructed inside the shell.

[0006] Preferably, the fixing assembly includes a pin slidably connected to the inside of the casing, one end of the pin passes through the storage bin and extends to the inside of the storage bin, a slot is configured on the side of the protective plate close to the casing, the pin and the slot are adapted to fit together, a second fixing plate is fixed to the outer surface of the pin located inside the casing, a third spring is sleeved on the outer surface of the pin, one end of the third spring is fixedly connected to the second fixing plate, and the other end of the third spring is fixedly connected to the inner wall of the casing, and the outer surfaces of the two groups of guide rods are respectively provided with transmission assemblies for resetting the protective plates.

[0007] Preferably, the transmission assembly includes second springs respectively sleeved on the outer surfaces of the two groups of guide rods, the bottoms of the two groups of second springs are respectively fixedly connected to the bottom wall of the storage bin, and the tops of the two groups of second springs are respectively fixedly connected to the support plates.

[0008] Preferably, both ends of the inner wall of the storage bin are respectively constructed with limiting grooves, and both ends of the support plate are respectively slidably connected to the two groups of limiting grooves.

[0009] Preferably, the clamping assembly includes telescopic rods respectively fixedly connected to one end of the two groups of slides that are close to each other, the telescopic ends of the multiple groups of telescopic rods are respectively fixedly connected to the abutment plates, the outer surfaces of the multiple groups of telescopic rods are respectively sleeved with first springs, one end of the multiple groups of first springs is fixedly connected to the abutment plates, and the other end of the multiple groups of first springs is fixedly connected to the slides.

[0010] Preferably, the driving assembly includes first fixed plates respectively fixed at both ends of the top of the workbench, the two groups of the first fixed plates are respectively threaded with screws inside, the two groups of screws are respectively rotatably connected to one end of the two groups of slides, and the ends of the two groups of screws away from each other are respectively fixedly connected to knobs.

[0011] Preferably, a servo motor is fixedly installed on one side of the bracket, a screw rod is fixedly connected to the output end of the servo motor, one end of the screw rod extends to the inside of the slide groove for rotational connection, the screw rod is threadedly connected to the welding gun, and multiple sets of transmission rollers are installed on the top of the workbench.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) The device releases the limit fixation of the protective plate by pulling the latch to disengage it from the telescopic rod. At the same time, the bottom of the support plate is held back by the elastic force of the second spring and moves upward to push out the protective plate. The user can observe the welding work through the transparent window. When it is necessary to replace the material for welding, the support plate is pressed down to compress the second spring. When the slot moves to the latch, the latch enters the slot and is re-fixed under the push of the third spring. The storage bin is provided to facilitate the storage of the protective plate. When the processing material is replaced, the protective plate is prevented from blocking the path, which is convenient for the user to operate. The second spring is provided to facilitate the reset of the protective plate to enhance its convenience.

[0014] (2) The device drives two sets of screws to rotate by rotating two sets of knobs, thereby driving two sets of slides to approach each other, and at the same time drives two sets of abutment plates to contact with the material to achieve limited clamping. By setting a clamping assembly, it is convenient to clamp and limit the processing material. By setting a first spring, the vibration of the material during welding is reduced. By setting a screw and a first fixing plate, it is convenient to clamp and fix materials of different specifications, thereby improving the adaptability of the clamping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of a top-view cross-sectional structure of a workbench of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the storage bin of the utility model;

[0018] Figure 4 It is an enlarged cross-sectional view of the casing of the present utility model.

[0019] In the figure: 1. workbench; 101. transmission roller; 102. slide rail; 2. bracket; 201. slide groove; 202. lead screw; 203. welding gun; 204. servo motor; 3. first fixed plate; 301. screw; 302. knob; 303. slide plate; 304. telescopic rod; 305. abutment plate; 306. first spring; 4. storage bin; 401. protective plate; 402. transparent window; 403. slot; 404. limit slot; 405. support plate; 406. guide rod; 407. second spring; 5. casing; 501. latch; 502. second fixed plate; 503. third spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 The utility model provides a small automatic welding device, including a workbench 1, a bracket 2 is fixed on the top of the workbench 1, a welding gun 203 is arranged on the top of the bracket 2, slide rails 102 are respectively constructed at both ends of the top of the workbench 1, slide plates 303 are respectively slidably connected inside the multiple groups of slide rails 102, and clamping components are respectively constructed on the sides where the two groups of slide plates 303 are close to each other, a storage bin 4 is fixed at the bottom of the workbench 1, a protective plate 401 adapted to the storage bin 4 is arranged inside the storage bin 4, and a transparent protective plate 401 is installed at the middle end of the protective plate 401. The bottom of the protective plate 401 is fixedly connected with a support plate 405, and the inner bottom wall of the storage bin 4 is fixed with two sets of guide rods 406, and the two sets of guide rods 406 are respectively slidably connected with the support plate 405. The storage bin 4 is fixed with a casing 5, and the fixing assembly includes a bayonet 501 slidably connected to the inside of the casing 5. One end of the bayonet 501 passes through the storage bin 4 and extends to the inside of the storage bin 4. A slot 403 is constructed on one side of the protective plate 401 close to the casing 5. The bayonet 501 is adapted to fit the slot 403. The bayonet 501 is located A second fixing plate 502 is fixed to the outer surface of the casing 5, a third spring 503 is sleeved on the outer surface of the bayonet 501, one end of the third spring 503 is fixedly connected to the second fixing plate 502, and the other end of the third spring 503 is fixedly connected to the inner wall of the casing 5, and the outer surfaces of the two groups of guide rods 406 are respectively provided with transmission components for resetting the protective plate 401, and the transmission components include second springs 407 respectively sleeved on the outer surfaces of the two groups of guide rods 406, and the bottoms of the two groups of second springs 407 are respectively fixed to the bottom wall of the storage bin 4 The tops of the two groups of second springs 407 are respectively fixedly connected to the support plates 405, and the two ends of the inner wall of the storage bin 4 are respectively constructed with limit grooves 404, and the two ends of the support plate 405 are respectively slidably connected to the two groups of limit grooves 404, a servo motor 204 is fixedly installed on one side of the bracket 2, and the output end of the servo motor 204 is fixedly connected to a screw rod 202, one end of the screw rod 202 extends to the inside of the slide groove 201 for rotational connection, the screw rod 202 is threadedly connected to the welding gun 203, and multiple groups of transmission rollers 101 are installed on the top of the workbench 1.

[0022] In this embodiment, preferably, the locking pin 501 is pulled out of the telescopic rod 304 to release the limiting fixation of the protective plate 401. At the same time, the bottom of the support plate 405 is moved upward by the elastic force of the second spring 407 to push the protective plate 401 out. The user can observe the welding work through the transparent window 402. When it is necessary to replace the material for welding, the protective plate 401 is pressed to move the support plate 405 downward to compress the second spring 407. When the slot 403 moves to the locking pin 501, the locking pin 501 enters the slot 403 and is re-fixed under the thrust of the third spring 503. The storage bin 4 is provided to facilitate the storage of the protective plate 401. When the processing material is replaced, the protective plate 401 is prevented from blocking the path, which is convenient for the user to operate. The second spring 407 is provided to facilitate the resetting of the protective plate 401 to enhance its convenience.

[0023] See also Figure 1-Figure 4 The utility model provides a small automatic welding device, including a workbench 1, a bracket 2 is fixed on the top of the workbench 1, a welding gun 203 is arranged on the top of the bracket 2, slide rails 102 are respectively constructed at both ends of the top of the workbench 1, and slide plates 303 are respectively slidably connected inside the multiple groups of slide rails 102, a storage bin 4 is fixed at the bottom of the workbench 1, a protective plate 401 adapted to the storage bin 4 is arranged inside the storage bin 4, a transparent window 402 is installed at the middle end of the protective plate 401, a support plate 405 is fixedly connected to the bottom of the protective plate 401, two groups of guide rods 406 are fixed to the inner bottom wall of the storage bin 4, and the two groups of guide rods 406 are respectively slidably connected to the support plate 405, a sleeve shell 5 is fixed to the storage bin 4, and a fixing component for fixing the protective plate 401 is constructed inside the sleeve shell 5, and a clamping component includes telescopic rods 304 respectively fixedly connected to one end of the two groups of slide plates 303 close to each other, and multiple groups of telescopic rods 304 are respectively fixedly connected to one end of the two groups of slide plates 303 close to each other. The telescopic ends of the rods 304 are respectively fixedly connected with the abutment plates 305, and the outer surfaces of the multiple groups of telescopic rods 304 are respectively sleeved with first springs 306, one end of the multiple groups of first springs 306 are fixedly connected with the abutment plates 305, and the other ends of the multiple groups of first springs 306 are fixedly connected with the slide plates 303. The driving assembly includes first fixed plates 3 respectively fixed at the two ends of the top of the workbench 1, and the interiors of the two groups of first fixed plates 3 are respectively threadedly connected with screws 301, and the two groups of screws 301 are respectively rotatably connected to one end of the two groups of slide plates 303, and the ends of the two groups of screws 301 away from each other are respectively fixedly connected to knobs 302. A servo motor 204 is fixedly installed on one side of the bracket 2, and a screw rod 202 is fixedly connected to the output end of the servo motor 204. One end of the screw rod 202 extends to the inside of the slide groove 201 for rotational connection, and the screw rod 202 is threadedly connected to the welding gun 203. Multiple groups of transmission rollers 101 are installed on the top of the workbench 1.

[0024] In the present embodiment, preferably, the two sets of screw rods 301 are rotated by rotating the two sets of knobs 302 to drive the two sets of slide plates 303 to approach each other, and at the same time, the two sets of abutment plates 305 are driven to abut against the material to achieve limited clamping. The clamping assembly is provided to facilitate clamping and limiting of the processed material. The first spring 306 is provided to reduce the vibration of the material during welding. The screw rod 301 and the first fixing plate 3 are provided to facilitate clamping and fixing of materials of different specifications, thereby improving the adaptability of the clamping effect.

[0025] The working principle and use process of the utility model are as follows: when the device is in use, the material to be welded is placed on the top of the transmission roller 101, and the two sets of screw rods 301 are driven to rotate by rotating the two sets of knobs 302, thereby driving the two sets of slide plates 303 to approach each other, and at the same time driving the two sets of abutment plates 305 to abut against the material to achieve limited clamping. The welding work can be carried out by turning on the transmission roller 101 and the servo motor 204. At this time, the pin 501 is pulled to disengage it from the telescopic rod 304, thereby releasing the limited fixation of the protective plate 401. At the same time, the bottom of the support plate 405 is moved upward under the elastic force of the second spring 407 to push the protective plate 401 out. The user can observe the welding work through the transparent window 402. When it is necessary to replace the material for welding, the support plate 405 is moved downward to compress the second spring 407 by pressing the protective plate 401. When the slot 403 moves to the pin 501, the pin 501 enters the slot 403 and is re-fixed under the push of the third spring 503.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A small automatic welding device, comprising a workbench (1), characterized in that: A bracket (2) is fixed on the top of the workbench (1), a welding gun (203) is arranged on the top of the bracket (2), slide rails (102) are respectively constructed at both ends of the top of the workbench (1), slide plates (303) are respectively slidably connected inside the plurality of groups of slide rails (102), clamping assemblies are respectively constructed on the sides of the two groups of slide plates (303) close to each other, a storage bin (4) is fixed on the bottom of the workbench (1), and a storage bin (4) is arranged inside the storage bin (4) so ​​as to adapt to the storage bin. A protective plate (401) is provided, a transparent window (402) is installed at the middle end of the protective plate (401), a support plate (405) is fixedly connected to the bottom of the protective plate (401), two groups of guide rods (406) are fixed to the inner bottom wall of the storage bin (4), the two groups of guide rods (406) are respectively slidably connected to the support plate (405), a casing (5) is fixed to the storage bin (4), and a fixing component for fixing the protective plate (401) is internally structured.

2. A small automatic welding device according to claim 1, characterized in that: The fixing assembly comprises a bayonet (501) slidably connected to the interior of the casing (5), one end of the bayonet (501) penetrates the storage bin (4) and extends to the interior of the storage bin (4), a bayonet groove (403) is configured on a side of the protective plate (401) close to the casing (5), the bayonet (501) is adapted to fit the bayonet groove (403), a second fixing plate (502) is fixed to the outer surface of the bayonet (501) located in the casing (5), a third spring (503) is sleeved on the outer surface of the bayonet (501), one end of the third spring (503) is fixedly connected to the second fixing plate (502), and the other end of the third spring (503) is fixedly connected to the inner wall of the casing (5), and a transmission assembly for resetting the protective plate (401) is respectively arranged on the outer surfaces of the two groups of guide rods (406).

3. A small automatic welding device according to claim 2, characterized in that: The transmission assembly comprises second springs (407) respectively sleeved on the outer surfaces of the two groups of guide rods (406), the bottoms of the two groups of second springs (407) respectively being fixedly connected to the bottom wall of the storage bin (4), and the tops of the two groups of second springs (407) respectively being fixedly connected to the support plate (405).

4. A small automatic welding device according to claim 1, characterized in that: The two ends of the inner wall of the storage bin (4) are respectively constructed with limiting grooves (404), and the two ends of the support plate (405) are respectively slidably connected to the two sets of limiting grooves (404).

5. A small automatic welding device according to claim 1, characterized in that: The clamping assembly comprises telescopic rods (304) respectively fixedly connected to one end of two groups of slide plates (303) close to each other, the telescopic ends of the multiple groups of telescopic rods (304) are respectively fixedly connected to the abutment plates (305), the outer surfaces of the multiple groups of telescopic rods (304) are respectively sleeved with first springs (306), one end of the multiple groups of first springs (306) is fixedly connected to the abutment plates (305), the other end of the multiple groups of first springs (306) is fixedly connected to the slide plates (303), and one side of the two groups of slide plates (303) is respectively constructed with a driving assembly for driving itself.

6. A small automatic welding device according to claim 5, characterized in that: The driving assembly comprises first fixing plates (3) respectively fixed at two ends of the top of the workbench (1), the interiors of the two sets of the first fixing plates (3) are respectively threadedly connected with screw rods (301), the two sets of the screw rods (301) are respectively rotatably connected to one end of the two sets of slide plates (303), and the ends of the two sets of the screw rods (301) that are away from each other are respectively fixedly connected to knobs (302).

7. A small automatic welding device according to claim 1, characterized in that: A servo motor (204) is fixedly mounted on one side of the bracket (2); a lead screw (202) is fixedly connected to the output end of the servo motor (204); one end of the lead screw (202) extends to the inside of the slide groove (201) for rotational connection; the lead screw (202) is threadedly connected to the welding gun (203); and a plurality of transmission rollers (101) are mounted on the top of the workbench (1).

Citation Information

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