Steel welding device

By designing a steel welding device with auxiliary fixing components and automatic welding mechanism, the problem of difficulty in adjusting the welding angle is solved, welding efficiency and operational convenience are improved, and the operating environment is improved through auxiliary components.

CN222626607UActive Publication Date: 2025-03-18李川

Patent Information

Application Number
CN202420682160.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-18
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

When welding three-dimensional steel steel, it is difficult to adjust the welding angle, resulting in low welding efficiency and inconvenient operation.

Method used

A steel welding device including a workbench, a mounting plate, an automatic welding mechanism and an auxiliary fixing assembly is designed. The angle adjustment between the steel plates is achieved by auxiliary fixing components arranged on the workbench, including a support seat, a fixing plate, a clamping mechanism, an adjustment seat, a turbine and a worm.

Benefits of technology

The device can easily adjust the welding angle between the three-dimensional structural steel plates, improve welding efficiency and operational convenience, and improve the operating environment through auxiliary components of the dust collector box and air pump, and reduce occupational disease risks and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of welding devices, and particularly relates to a steel welding device which comprises a workbench, a mounting plate fixed on the upper surface of the workbench and an automatic welding mechanism mounted on the surface of the mounting plate. The auxiliary fixing assembly comprises supporting seats symmetrically arranged on the upper surface of the workbench, a fixing plate arranged above the supporting seats and a clamping mechanism installed on the upper surface of the fixing plate, and an adjusting seat is fixed to the lower surface of the fixing plate. And therefore, the included angle between the two adjusting steel plates can be changed easily, the welding angle between the steel plates of the three-dimensional structure can be adjusted conveniently, the using effect of the device is improved, convenience is brought to an operator, and the actual using requirement is met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding devices, and in particular relates to a steel material welding device. Background Art

[0002] Steel is a material of a certain shape, size and performance made by steel ingots, steel billets or steel through pressure processing. Most steel processing is done through pressure processing, which causes the processed steel (billets, ingots, etc.) to undergo plastic deformation. According to the different steel processing temperatures, it can be divided into cold processing and hot processing. As we all know, steel welding equipment is a device used to fix and weld steels to form a combination, which has been widely used in the field of steel processing;

[0003] After checking the public (announcement) number; CN216097137U discloses a steel welding device, which discloses "including a welding table, a steel docking mechanism and a steel clamping mechanism, the welding table is equipped with a steel docking mechanism, the steel docking mechanism is specifically composed of a driving disc, a driving tooth, a horizontal table tooth, a horizontal table, a driving shaft and a driving motor, the steel docking mechanism is equipped with a horizontal table, the lower side wall of the horizontal table is welded with horizontal table teeth, the horizontal table teeth are meshed and connected to the driving teeth and other technical solutions, which have the technical effects of being able to effectively clamp and fix the steel, and can quickly position and dock the welded steel, which is beneficial to welding and improves welding efficiency";

[0004] When the above design is used, although it can effectively clamp and fix the steel, and can quickly position and dock the welded steel, improve the welding efficiency, and can also play a good protective effect, the existing equipment can only perform horizontal welding on three-dimensional steel during the steel welding process, and it is inconvenient to perform angle adjustment and dock welding, thereby reducing the use effect of the device and causing inconvenience to the operator;

[0005] In order to solve the above problems, a steel welding device is proposed in the present application. Utility Model Content

[0006] To solve the problems raised in the above background technology, the utility model provides a steel welding device, which can adjust the angle between steel plates, facilitate the adjustment of the welding angle between three-dimensional structure steel plates, thereby improving the use effect of the device, bringing convenience to the operator, and meeting the actual use needs.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel welding device, comprising a workbench, a mounting plate fixed on the upper surface of the workbench, and an automatic welding mechanism installed on the surface of the mounting plate, an auxiliary fixing assembly is installed on the workbench, the auxiliary fixing assembly comprises support seats arranged symmetrically on the upper surface of the workbench, a fixing plate arranged above the support seats, and a clamping mechanism installed on the upper surface of the fixing plate, an adjusting seat is fixed to the lower surface of the fixing plate, a rotating shaft is fixed inside the adjusting seat, and the rotating shaft is rotatably connected to the support seat through a bearing, a turbine is fixed to one end of the rotating shaft, a worm is meshedly connected to the surface of the turbine, a square plate is rotatably connected to the surface of the worm through a bearing, the square plate is fixedly connected to the support seat, a moving mechanism is installed on the workbench, one group of the support seats is connected to the moving mechanism, and another group of the support seats is fixedly connected to the workbench.

[0008] As a preferred steel welding device of the utility model, a first electromagnet is fixed on the surface of the square plate, a second electromagnet is fixed on the surface of the worm, and the surfaces of the second electromagnet and the first electromagnet are in contact with each other.

[0009] As a preferred steel welding device of the utility model, an electric push rod is fixedly mounted on the lower surface of the workbench through a U-shaped frame, and a support plate is fixed to the output end of the electric push rod.

[0010] As a preferred steel welding device of the utility model, a group of the support seats have a surface provided with a rectangular groove matched with the support plate.

[0011] As a preferred steel welding device of the utility model, one side of one group of the fixed plates is fixed with symmetrically arranged square blocks, and symmetrically arranged limiting rods are fixed between the two groups of square blocks, the surfaces of the two groups of limiting rods are slidably connected with sliders, the surface of the slider is fixed with a folding rod, one end of the folding rod is fixed with a micro motor, and the output end of the micro motor is fixed with a cleaning plate.

[0012] As a preferred steel welding device of the utility model, an auxiliary component is installed on the mounting plate, and the auxiliary component includes an exhaust pump fixed on the surface of the mounting plate, a dust box fixed on the surface of the mounting plate, and a filter fixed inside the dust box, a tube body is fixed at the output end of the exhaust pump, and one end of the tube body is fixedly connected to the dust box, a connecting hose is fixed on the surface of the dust box, a bamboo tube is fixed at one end of the connecting hose, and the surface of the bamboo tube is connected to an automatic welding mechanism through a connecting block.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] By setting up an auxiliary fixing component, this operation is conducive to changing the angle between the two adjustment steel plates, and facilitating the adjustment of the welding angle between the three-dimensional structural steel plates, thereby improving the use effect of the device, bringing convenience to the operator, and meeting actual use needs. In addition, an auxiliary component is added to this mechanism, which can significantly improve the operator's working environment by absorbing smoke impurities, reduce the risk of occupational diseases, reduce environmental pollution, and improve the use demand of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a structural front view of the dust collection box of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3 It is a rear view of the overall structure of the utility model;

[0019] Figure 4 For the utility model Figure 3 A is an enlarged structural diagram of FIG.

[0020] In the figure: 1. workbench; 2. mounting plate; 3. automatic welding mechanism; 4. auxiliary fixing assembly; 401. moving mechanism; 402. supporting seat; 403. fixing plate; 404. clamping mechanism; 405. adjusting seat; 406. turbine; 407. worm; 408. square plate; 409. electromagnet 1; 410. electromagnet 2; 411. electric push rod; 412. supporting plate; 413. rectangular groove; 414. micro motor; 415. cleaning plate; 416. folding rod; 417. slider; 418. limit rod; 5. auxiliary assembly; 501. vacuum pump; 502. dust collecting box; 503. filter; 504. connecting hose; 505. bamboo tube. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] like Figure 1 As shown:

[0024] A steel material welding device comprises a workbench 1, a mounting plate 2 fixed on the upper surface of the workbench 1, and an automatic welding mechanism 3 mounted on the surface of the mounting plate 2.

[0025] In this embodiment: the existing device {publication (announcement) number}: CN216097137U discloses a welding device for steel. This application makes further improvements on this existing main body. For details, please refer to the disclosed technology below; to solve the technical problems existing in this prior art, as disclosed in the background technology above, "the above-mentioned design can effectively clamp and fix the steel when in use, and can quickly position and dock the welded steel, improve welding efficiency, and at the same time can play a good protective effect, but the existing equipment can only perform horizontal welding of three-dimensional steel during steel welding, and it is inconvenient to perform angle adjustment and docking welding, thereby reducing the use effect of the device and causing inconvenience to the operator." In terms of use, this problem is obviously a real problem that exists and is relatively difficult to solve. In view of this, in order to solve this technical problem, auxiliary fixing components 4 and auxiliary components 5 are added to the application document, and the electrical equipment involved in this product is powered by an external power supply.

[0026] More specifically:

[0027] like Figure 1-Figure 4 As shown:

[0028] An auxiliary fixing component 4 is installed on the workbench 1, and the auxiliary fixing component 4 includes support seats 402 arranged symmetrically on the upper surface of the workbench 1, a fixing plate 403 arranged above the support seats 402, and a clamping mechanism 404 installed on the upper surface of the fixing plate 403, an adjusting seat 405 is fixed to the lower surface of the fixing plate 403, a rotating shaft is fixed inside the adjusting seat 405, and the rotating shaft is rotatably connected to the support seat 402 through a bearing, a turbine 406 is fixed to one end of the rotating shaft, a worm 407 is meshedly connected to the surface of the turbine 406, a square plate 408 is rotatably connected to the surface of the worm 407 through a bearing, and the square plate 408 is fixedly connected to the support seat 402, and a moving mechanism 401 is installed on the workbench 1, wherein one group of support seats 402 is connected to the moving mechanism 401, and the other group of support seats 402 is fixedly connected to the workbench 1.

[0029] In this embodiment: when using the steel welding device, first, two groups of steels to be welded are placed on the fixed plate 403, and clamped and fixed by the clamping mechanism 404. When the angle of the steel needs to be adjusted, the worm 407 is rotated. Since the worm 407 and the turbine 406 are meshed and connected, the turbine 406 is driven to rotate. Through the rotation of the turbine 406, the rotating shaft is driven to rotate, and then the adjustment seat 405 is driven to rotate synchronously. The clamping mechanism 404 and the steel are driven by the adjustment seat 405 to adjust the angle synchronously. Then, the moving mechanism 401 is started to drive the support seat 402 to move, so as to dock the steel plates, and then the automatic welding mechanism 3 is started to perform the welding operation. Through this operation, it is beneficial to change the angle between the two adjustment steel plates, and it is convenient to adjust the welding angle between the three-dimensional structure steel plates, thereby improving the use effect of the device, bringing convenience to the operator, and meeting the actual use needs.

[0030] It should be noted that the moving mechanism 401 includes an electric telescopic rod and a guide rod. The electric telescopic rod is connected to the support seat 402, and the support seat 402 is slidably limited on the surface of the guide rod.

[0031] It should be noted that the clamping mechanism 404 includes a threaded rod, a driving motor, a side plate and an extrusion plate. Two sets of extrusion plates are connected to the threaded rod. At the same time, the driving motor is connected to the threaded rod. The driving motor drives the threaded rod to rotate on the side plate, and then drives the extrusion plate to move to realize the clamping operation.

[0032] Going further;

[0033] In an optional embodiment, an electromagnet 1 409 is fixed on the surface of the square plate 408 , and an electromagnet 2 410 is fixed on the surface of the worm 407 , and the surfaces of the electromagnet 2 410 and the electromagnet 1 409 are in contact with each other.

[0034] In this embodiment: after the angle adjustment is completed, the electromagnet 1 409 and the electromagnet 2 410 are energized, and the magnetism generated attracts the electromagnet 2 410 and the electromagnet 1 409 through magnetic attraction, thereby locking the position of the worm 407 to improve the stability of the angle adjustment.

[0035] Going further;

[0036] In an optional embodiment, an electric push rod 411 is fixedly mounted on the lower surface of the workbench 1 through a U-shaped frame, and a support plate 412 is fixed to the output end of the electric push rod 411;

[0037] A rectangular groove 413 matching with the support plate 412 is formed on the surface of one group of support seats 402 .

[0038] In this embodiment: when welding is completed, the electric push rod 411 is started and the support plate 412 is driven to move upward, so that the support plate 412 is moved to the bottom of the steel plate, and then the clamping mechanism 404 releases the squeezing lock on the steel. At this time, the steel plate falls on the support plate 412, and then the electric push rod 411 shrinks and resets, and drives the steel plate to fall on the surface of the workbench 1, so as to avoid the inconvenience of personnel holding due to the increase in gravity after welding is completed, thereby further improving the use effect of the device, and the rectangular groove 413 is set so as not to affect the movement of the support seat 402.

[0039] Going further;

[0040] In an optional embodiment, one side of one group of fixed plates 403 is fixed with symmetrically arranged square blocks, and between the two groups of square blocks are fixed symmetrically arranged limiting rods 418, the surfaces of the two groups of limiting rods 418 are slidably connected with sliders 417, the surface of the slider 417 is fixed with a folding rod 416, one end of the folding rod 416 is fixed with a micro motor 414, and the output end of the micro motor 414 is fixed with a cleaning plate 415.

[0041] In this embodiment: when two groups of steel plates are in contact and docked, the micro motor 414 is then started to drive the cleaning plate 415 to rotate, and then the folding rod 416 is folded to increase the position of the cleaning plate 415 so that the cleaning plate 415 corresponds to the steel connection position, and then the slider 417 is pushed to make the slider 417 slide on the surface of the limiting rod 418. Through this operation, impurities and contaminants between welding layers can be removed, the incidence of welding defects and failures can be reduced, thereby improving the quality and strength of welding, and avoiding structural welding instability caused by uncleaned impurities and contaminants in the welding area.

[0042] Further,

[0043] In an optional embodiment, an auxiliary component 5 is installed on the mounting plate 2, and the auxiliary component 5 includes an exhaust pump 501 fixed on the surface of the mounting plate 2, a dust box 502 fixed on the surface of the mounting plate 2, and a filter 503 fixed inside the dust box 502. A tube body is fixed to the output end of the exhaust pump 501, and one end of the tube body is fixedly connected to the dust box 502. A connecting hose 504 is fixed to the surface of the dust box 502, and a bamboo tube 505 is fixed to one end of the connecting hose 504. The surface of the bamboo tube 505 is connected to the automatic welding mechanism 3 through a connecting block.

[0044] In this embodiment: while welding the steel plate, the vacuum pump 501 is started at the same time, and the suction force generated by the vacuum pump 501 adsorbs the smoke and impurities generated by the welding into the bamboo tube 505, and is transported to the connecting hose 504 through the bamboo tube 505, and is discharged to the dust box 502 through the connecting hose 504, and the impurities are collected by the dust box 502, and the filter 503 inside the dust box 502 is filtered. Through this operation, by sucking away the smoke impurities, the operator's working environment can be significantly improved, the risk of occupational diseases can be reduced, environmental pollution can be reduced, and the demand for device use can be improved.

[0045] The working principle and use process of the utility model are as follows: when the steel welding device is used, firstly, two groups of steels to be welded are placed on the fixed plate 403, and are clamped and fixed by the clamping mechanism 404. When the angle of the steel needs to be adjusted, the worm 407 is rotated. Since the worm 407 and the turbine 406 are meshed and connected, the turbine 406 is driven to rotate. Through the rotation of the turbine 406, the rotating shaft is driven to rotate, and then the adjustment seat 405 is driven to rotate synchronously. The clamping mechanism 404 and the steel are driven to adjust the angle synchronously through the adjustment seat 405. After the angle adjustment is completed, the electromagnet 1 409 and the electromagnet 2 410 are energized, and the magnetism generated by the electromagnet 2 410 and the electromagnet 1 409 are magnetized. 9 Through magnetic adsorption, the position of the worm 407 can be locked to improve the stability of the angle adjustment, and then the moving mechanism 401 is started to drive the support seat 402 to move, so as to dock the steel plates, and then the automatic welding mechanism 3 is started to perform the welding operation. Through this operation, it is beneficial to change the angle between the two adjustment steel plates, and it is convenient to adjust the welding angle between the three-dimensional structure steel plates, thereby improving the use effect of the device, providing convenience for the operator, and meeting the actual use needs. When the two sets of steel plates are in contact and docked, the micro motor 414 is then started to drive the cleaning plate 415 to rotate, and then the folding rod 416 is folded to increase the position of the cleaning plate 415, so that The cleaning plate 415 corresponds to the connection position of the steel, and then the slider 417 is pushed to make the slider 417 slide on the surface of the limit rod 418. Through this operation, the impurities and contaminants between the welding layers can be removed, which can reduce the incidence of welding defects and failures, thereby improving the quality and strength of welding, and avoiding structural welding instability caused by uncleaned impurities and contaminants in the welding area. When the welding is completed, the electric push rod 411 is started and the support plate 412 is driven to move upward, so that the support plate 412 is moved to the bottom of the steel plate, and then the clamping mechanism 404 releases the extrusion lock on the steel. At this time, the steel plate falls on the support plate 412, and then the electric push rod 411 shrinks and resets, and drives the steel plate to fall on the workbench. 1, thereby avoiding the inconvenience of personnel holding due to the increased gravity after welding, thereby further improving the use effect of the device, while welding the steel plate, starting the vacuum pump 501 at the same time, through the suction force generated by the vacuum pump 501, the smoke and impurities generated by the welding are adsorbed into the bamboo tube 505, and transported to the connecting hose 504 through the bamboo tube 505, and discharged into the dust box 502 through the connecting hose 504, and collected through the dust box 502. At the same time, the filter 503 inside the dust box 502 is filtered. Through this operation, by sucking away the smoke impurities, the operator's working environment can be significantly improved, the risk of occupational diseases can be reduced, environmental pollution can be reduced, and the use demand of the device can be improved.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A steel material welding device, comprising a workbench (1), a mounting plate (2) fixed to the upper surface of the workbench (1), and an automatic welding mechanism (3) mounted on the surface of the mounting plate (2), characterized in that: The workbench (1) is provided with an auxiliary fixing assembly (4), the auxiliary fixing assembly (4) comprising supporting seats (402) arranged symmetrically on the upper surface of the workbench (1), a fixing plate (403) arranged above the supporting seats (402), and a clamping mechanism (404) installed on the upper surface of the fixing plate (403), an adjusting seat (405) is fixed on the lower surface of the fixing plate (403), a rotating shaft is fixed inside the adjusting seat (405), and the rotating shaft is connected to the adjusting seat (405) by a bearing and the supporting seat (403). 2) a rotational connection, wherein a turbine (406) is fixed at one end of the rotating shaft, a worm (407) is meshingly connected to the surface of the turbine (406), a square plate (408) is rotationally connected to the surface of the worm (407) via a bearing, the square plate (408) is fixedly connected to the support seat (402), a moving mechanism (401) is installed on the workbench (1), one group of the support seats (402) is connected to the moving mechanism (401), and another group of the support seats (402) is fixedly connected to the workbench (1).

2. The steel material welding device according to claim 1, characterized in that: An electromagnet 1 (409) is fixed on the surface of the square plate (408), and an electromagnet 2 (410) is fixed on the surface of the worm (407), and the surfaces of the electromagnet 2 (410) and the electromagnet 1 (409) are in contact with each other.

3. The steel material welding device according to claim 2, characterized in that: An electric push rod (411) is fixedly mounted on the lower surface of the workbench (1) via a U-shaped frame, and a support plate (412) is fixed to the output end of the electric push rod (411).

4. The steel material welding device according to claim 3, characterized in that: A rectangular groove (413) matching with the support plate (412) is formed on the surface of one group of the support seats (402).

5. The steel material welding device according to claim 4, characterized in that: One side of one group of the fixed plates (403) is fixed with symmetrically arranged square blocks, and between the two groups of square blocks are fixed symmetrically arranged limiting rods (418), the surfaces of the two groups of limiting rods (418) are slidably connected with sliders (417), the surfaces of the sliders (417) are fixed with folding rods (416), one end of the folding rods (416) is fixed with a micro motor (414), and the output end of the micro motor (414) is fixed with a cleaning plate (415).

6. The steel material welding device according to claim 5, characterized in that: An auxiliary component (5) is installed on the mounting plate (2), and the auxiliary component (5) comprises an air pump (501) fixed on the surface of the mounting plate (2), a dust box (502) fixed on the surface of the mounting plate (2), and a filter (503) fixed inside the dust box (502); a tube body is fixed to the output end of the air pump (501), and one end of the tube body is fixedly connected to the dust box (502); a connecting hose (504) is fixed to the surface of the dust box (502), and a bamboo tube (505) is fixed to one end of the connecting hose (504); and the surface of the bamboo tube (505) is connected to the automatic welding mechanism (3) via a connecting block.

Citation Information

Patent Citations

  • Welding device for steel

    CN216097137U

Cited By

  • Automatic steel multi-angle welding device and method

    CN120347449A

  • Automatic multi-angle welding device and method for steel material

    CN120347449B