Pipe welding frame

By designing a welding frame with a collection box and a shading structure, the problems of cooling water flowing and waste during the welding process are solved, and efficient collection of cooling water and welding efficiency are achieved.

CN222626644UActive Publication Date: 2025-03-18JIANGSU XINPENG COMPOSITE MATERIALS
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Patent Information

Application Number
CN202420850470.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-18
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing welding frames lack the collection of cooling water, which leads to the cooling water flowing randomly and is easily wasted, and cannot meet the needs of efficient welding.

Method used

A pipe welding rack is designed, including a collection box and a shading structure, with a support frame arranged above the collection box, which is adjustable to prevent weld residue from entering the collection box and open to collect cooling water when needed.

Benefits of technology

Effectively collect and filter cooling water, avoid waste, improve welding efficiency, and ensure stable welding of pipes through support devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pipe welding frame which comprises a collecting box used for collecting cooling water, a welding frame used for supporting a pipeline is arranged above the collecting box, and a shielding structure is arranged in the collecting box. The welding frame comprises a supporting column, a telescopic rod which slides and extends out of the supporting column, a wheel frame welded to one end of the telescopic rod and a supporting guide wheel rotationally installed outside the wheel frame. The shielding structure comprises a mounting base fixedly mounted on the upper surface of the collecting box, a shielding plate rotationally mounted on the mounting base, a servo motor fixedly mounted in the collecting box and a crank fixedly mounted on an output shaft of the servo motor. According to the pipe welding frame, through the use of the shielding structure, when the top of the collecting box can be shielded or opened and closed, residues generated during welding can be effectively prevented from entering the collecting box, when the shielding structure is opened, cooling water can be collected, and therefore the pipe welding frame has the advantages of being high in practicability, facilitating collection of the cooling water, preventing the cooling water from flowing disorderly and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe welding, in particular to a pipe welding frame. Background Art

[0002] Welded pipes, also known as welded pipes, are made of steel plates or steel strips that are welded after being rolled. Welded pipes have simple production processes, high production efficiency, a wide variety of specifications, and low equipment costs, but their strength is generally lower than that of seamless pipes. Since the 1930s, with the rapid development of high-quality strip steel continuous rolling production and the advancement of welding and inspection technology, the quality of welds has been continuously improved, the variety and specifications of welded pipes have increased, and they have replaced seamless pipes in more and more fields.

[0003] The application field of welded pipes is wide, and the demand for welded pipes is increasing, and the production efficiency and quality requirements for welded pipes are higher. The traditional welding of pipes is to put the coiled pipes on the support frame, and the joints to be welded are facing upwards to carry out the welding work. However, this fixing method has certain problems, that is, the residual heat time is long when the pipes are welded, especially the thicker the plate, the longer the cooling time is, and the easier it is to oxidize, so it needs to be cooled quickly with water. However, the existing welding frame lacks the collection of cooling water, which causes the cooling water not only to flow randomly, but also to cause waste, so it cannot meet the use requirements. Therefore, a pipe welding frame is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a pipe welding rack, which has the advantages of being highly practical, facilitating the collection of cooling water and preventing it from flowing randomly, and solves the problem that the welding rack lacks the ability to collect cooling water, which causes the cooling water to not only flow randomly but also easily cause waste.

[0005] To achieve the above object, the utility model provides the following technical solutions: a pipe welding rack, comprising a collection box for collecting cooling water, a welding rack for supporting the pipeline is arranged above the collection box, and a shielding structure is arranged inside the collection box;

[0006] The welding frame includes a support column, a telescopic rod that slides and extends to the outside of the support column, a wheel frame welded to one end of the telescopic rod, and a support guide wheel rotatably mounted on the outside of the wheel frame;

[0007] The shielding structure includes a mounting base fixedly mounted on the upper surface of the collection box, a shielding plate rotatably mounted on the mounting base, a servo motor fixedly mounted inside the collection box, a crank fixedly mounted on the output shaft of the servo motor, and a connecting rod hinged to the other end of the crank and the lower surface of the shielding plate.

[0008] Furthermore, the bottom end of the telescopic rod extends into the supporting column, and adjustment holes are provided inside the telescopic rod and the supporting column, and an adjustment rod is installed in the adjustment hole.

[0009] Furthermore, fixed platforms are welded on the left and right outer walls of the collection box, the number of the welding frames is four, and four supporting columns are symmetrically fixed on the upper surfaces of the two fixed platforms in a rectangular shape.

[0010] Furthermore, the number of mounting seats in the shielding structure is four, the number of shielding plates and connecting rods is two, and the two shielding plates are rotatably mounted between the four mounting seats, and the two connecting rods are arranged in a V shape.

[0011] Furthermore, the front and rear sides of the two shielding plates are fixedly mounted with shift rods, and when the shielding plates are parallel to the collection box, the shift rods abut against the upper surface of the collection box.

[0012] Furthermore, a disassembly opening communicating with the outside is provided inside the collection box, and a filter screen extending to the inside of the collection box is slidably installed in the disassembly opening.

[0013] Furthermore, four casters distributed in a rectangular shape are rotatably mounted on the lower surface of the collection box, and a supporting device is provided on the side wall of the collection box. The supporting device includes an installation box fixedly mounted on the side wall of the collection box, a hydraulic cylinder fixedly mounted inside the installation box, and a supporting block fixedly mounted on the output end of the hydraulic cylinder.

[0014] Compared with the prior art, the utility model provides a pipe welding frame, which has the following beneficial effects:

[0015] 1. The pipe welding rack can cover or open the top of the collection box by using a shielding structure. When closed, it can effectively prevent welding residues from entering the collection box. When opened, it can collect cooling water, thereby achieving the advantages of strong practicality, helping to collect cooling water and preventing random flow, etc., solving the problem that the welding rack lacks cooling water collection, which causes the cooling water not only to flow randomly but also to be easily wasted.

[0016] 2. The pipe welding rack is filtered through a filter net so that the cooling water can be better collected and used later. The support guide wheel is raised and lowered by the adjusting rod to better support the pipe. The installation of casters improves the mobility of the device and facilitates better use of the device. The device can be supported by the use of hydraulic cylinders and support blocks to ensure that the pipe can be stably welded. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0018] Figure 2This is a structural stereogram of the collection box of the utility model;

[0019] Figure 3 It is a structural stereogram of the filter screen of the utility model.

[0020] In the figure: 1. Collection box; 2. Fixed table; 3. Support column; 4. Telescopic rod; 5. Wheel frame; 6. Support guide wheel; 7. Adjustment rod; 8. Mounting seat; 9. Shielding plate; 10. Servo motor; 11. Crank; 12. Connecting rod; 13. Filter screen; 14. Gear lever; 15. Caster; 16. Mounting box; 17. Hydraulic cylinder; 18. Support block; 19. Disassembly and assembly port. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] See also Figure 1-3 A pipe welding frame includes a collecting box 1 for collecting cooling water, a welding frame for supporting the pipeline is arranged above the collecting box 1, and the welding frame includes a supporting column 3, a telescopic rod 4 that slides and extends to the outside of the supporting column 3, a wheel frame 5 welded to one end of the telescopic rod 4, and a supporting guide wheel 6 rotatably installed on the outside of the wheel frame 5.

[0024] The bottom end of the telescopic rod 4 extends into the support column 3, and adjustment holes are provided inside the telescopic rod 4 and the support column 3, and an adjustment rod 7 is installed in the adjustment hole. There are multiple adjustment holes on the telescopic rod 4 to better adjust the lifting and lowering of the support guide wheel 6. The top of the collection box 1 is open.

[0025] In this embodiment, fixing platforms 2 are welded on the left and right outer walls of the collecting box 1 , the number of welding frames is four, and four supporting columns 3 are symmetrically fixedly installed on the upper surfaces of the two fixing platforms 2 in a rectangular shape.

[0026] In this embodiment, a shielding structure is provided in the collecting box 1; the shielding structure includes a mounting base 8 fixedly mounted on the upper surface of the collecting box 1, a shielding plate 9 rotatably mounted on the mounting base 8, a servo motor 10 fixedly mounted inside the collecting box 1, a crank 11 fixedly mounted on the output shaft of the servo motor 10, and a connecting rod 12 hinged to the other end of the crank 11 and the lower surface of the shielding plate 9.

[0027] It should be noted that the number of mounting seats 8 in the shielding structure is four, the number of shielding plates 9 and connecting rods 12 is two, and the two shielding plates 9 are rotatably mounted between the four mounting seats 8, and the two connecting rods 12 are arranged in a V shape.

[0028] In order to enable the shielding plates 9 to be placed horizontally with the collection box 1, the front and rear sides of the two shielding plates 9 are fixedly installed with levers 14. When the shielding plates 9 are parallel to the collection box 1, the levers 14 abut against the upper surface of the collection box 1. The installation of the levers 14 effectively prevents the shielding plates 9 from being placed tilted.

[0029] In addition, a disassembly opening 19 connected to the outside is provided inside the collection box 1, and a filter screen 13 extending to the inside of the collection box 1 is slidably installed inside the disassembly opening 19. The cooling water is filtered through the filter screen 13 so that it can be better collected and used later. A handle is fixedly connected to the outside of the filter screen 13 to facilitate the removal of the filter screen 13 from the inside of the collection box 1 for cleaning.

[0030] When this embodiment is in use, the servo motor 10 drives the crank 11 and the connecting rod 12 to realize the rotation adjustment of the baffle plate 9, so that the top of the collection box 1 can be blocked or opened. When the baffle plate 9 is closed, the residue during the welding seam can be effectively prevented from entering the collection box 1. When the baffle plate 9 is opened, the cooling water can be collected.

[0031] Embodiment 2:

[0032] See also Figure 1 On the basis of the first embodiment, four casters 15 distributed in a rectangular shape are rotatably mounted on the lower surface of the collection box 1, and a supporting device is provided on the side wall of the collection box 1. The supporting device includes a mounting box 16 fixedly mounted on the side wall of the collection box 1, a hydraulic cylinder 17 fixedly mounted inside the mounting box 16, and a supporting block 18 fixedly mounted on the output end of the hydraulic cylinder 17.

[0033] In this embodiment, the bottom of the installation box 16 is open, which is convenient for the hydraulic cylinder 17 to extend and retract. A hydraulic drive device for driving the hydraulic cylinder 17 is installed in the installation box 16. The number of the supporting devices is four, and the four supporting devices are arranged in a rectangular shape.

[0034] By adopting the above technical solution, the collection box 1 can be moved, the maneuverability of the collection box 1 can be improved, and at the same time, the collection box 1 can be supported to ensure the stable placement of the pipes.

[0035] The working principle of the above embodiment is:

[0036] The support guide wheel 6 is raised and lowered by the adjusting rod 7 so that the pipe can be placed better. When in use, the crank 11 and the connecting rod 12 are driven by the servo motor 10 to realize the rotation adjustment of the baffle plate 9, so that the top of the collection box 1 can be blocked or opened. When the baffle plate 9 is closed, the residue from the welding seam can be effectively prevented from entering the collection box 1. When the baffle plate 9 is opened, the cooling water can be collected and then filtered through the filter net 13, so that the cooling water can be better collected and used later.

[0037] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipe welding frame, characterized in that: It comprises a collection box (1) for collecting cooling water, a welding frame for supporting pipelines is arranged above the collection box (1), and a shielding structure is arranged inside the collection box (1); The welding frame comprises a support column (3), a telescopic rod (4) that slides and extends to the outside of the support column (3), a wheel frame (5) welded to one end of the telescopic rod (4), and a supporting guide wheel (6) rotatably mounted on the outside of the wheel frame (5); The shielding structure comprises a mounting seat (8) fixedly mounted on the upper surface of the collection box (1), a shielding plate (9) rotatably mounted on the mounting seat (8), a servo motor (10) fixedly mounted inside the collection box (1), a crank (11) fixedly mounted on the output shaft of the servo motor (10), and a connecting rod (12) hinged to the other end of the crank (11) and the lower surface of the shielding plate (9).

2. The pipe welding frame according to claim 1, characterized in that: The bottom end of the telescopic rod (4) extends into the support column (3), and adjustment holes are provided inside the telescopic rod (4) and the support column (3), and an adjustment rod (7) is installed in the adjustment hole.

3. The pipe welding frame according to claim 1, characterized in that: Fixed platforms (2) are welded on the left and right outer walls of the collection box (1), the number of the welded frames is four, and four support columns (3) are symmetrically fixedly mounted on the upper surfaces of the two fixed platforms (2) in a rectangular shape.

4. The pipe welding frame according to claim 3, characterized in that: The shielding structure has four mounting seats (8), two shielding plates (9) and two connecting rods (12), and the two shielding plates (9) are rotatably mounted between the four mounting seats (8), and the two connecting rods (12) are arranged in a V shape.

5. The pipe welding frame according to claim 1, characterized in that: Shift rods (14) are fixedly mounted on both the front and rear sides of the two shielding plates (9); when the shielding plates (9) are parallel to the collection box (1), the shift rods (14) abut against the upper surface of the collection box (1).

6. The pipe welding frame according to claim 1, characterized in that: The collection box (1) is provided with a disassembly opening (19) communicating with the outside, and a filter screen (13) extending to the inside of the collection box (1) is slidably installed in the disassembly opening (19).

7. The pipe welding frame according to claim 1, characterized in that: The lower surface of the collection box (1) is rotatably mounted with four casters (15) distributed in a rectangular shape, and a support device is provided on the side wall of the collection box (1), the support device comprising a mounting box (16) fixedly mounted on the side wall of the collection box (1), a hydraulic cylinder (17) fixedly mounted inside the mounting box (16), and a support block (18) fixedly mounted on the output end of the hydraulic cylinder (17).