Anti-curling battery material cutting machine

By designing an anti-curling battery material cutting machine, using camera recognition components and acoustic and light alarm system, the problem of curling during the cutting process of flexible steel base thin film photovoltaic cell chips is solved, and the curling situation is timely discovered and handled, improving production efficiency and product quality.

CN222628028UActive Publication Date: 2025-03-18GUANGXI YINENG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421350581.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

When cutting thin-film photovoltaic cell chips on flexible steel substrates, curling is prone to occur, resulting in unqualified batteries and losses.

Method used

An anti-curling battery material cutting machine is designed, including a frame, a conveyor, a fixing frame, a dual-axis moving mechanism, an electronically controlled cutting tool head, a control box, an alarm and a camera recognition component. The camera recognition component monitors the cropped battery film material in real time to identify whether there is any crimping. When crimping occurs, the control host controls the alarm to make a sound and light alarm, reminds the staff to change the tool head and make fine adjustments.

Benefits of technology

The cutting machine can promptly detect and remind the curling situation, avoid producing unqualified batteries, improve production efficiency and reduce losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting of thin-film battery materials with flexible steel substrates in thin-film solar batteries, in particular to an anti-curling battery material cutting machine which comprises a rack, a conveyor, a fixing frame, a double-shaft moving mechanism, an electric control cutting tool bit, a control box, an alarm and a camera recognition assembly. A fixing frame is installed on the top of the rack, the double-shaft moving mechanism is installed on the rack, the electric control cutting tool bit is installed on the double-shaft moving mechanism, the control box is installed on one side of the rack, the alarm is installed on the top of the fixing frame, the camera recognition assembly is installed on the rack and located behind the electric control cutting tool bit, and a control host is arranged in the control box. The conveyor, the double-shaft moving mechanism, the electric control cutting tool bit alarm and the camera shooting recognition assembly are all electrically connected with the control host. The anti-curling battery material cutting machine is easy to operate, curling can be found in time, and a cutter bit is reminded to be better and fine adjustment setting is carried out in time through sound-light alarm.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting thin-film battery materials with a flexible steel substrate in thin-film solar cells, in particular to an anti-curling battery material cutting machine. Background Art

[0002] Thin-film solar cells are new photovoltaic devices that can alleviate the energy crisis. They can be made using cheap ceramics, graphite, metal sheets and other materials as substrates. The thickness of the film that can generate voltage is only a few μm, and the current conversion efficiency can reach up to 13%. In addition to being flat, thin-film solar cells can also be made into non-planar structures because of their flexibility. They have a wide range of applications and can be combined with buildings or become part of the building.

[0003] The thin-film photovoltaic cell chip with a flexible steel substrate is a battery material that can be directly cut and processed. Since the thin-film photovoltaic cell chip with a flexible steel substrate has a certain degree of flexibility, in the process of cutting the battery film material, with the passage of time, the wear of the tool will inevitably cause the battery film material to curl. If it is not discovered in time, it will cause the produced battery to be unqualified, causing losses to the production company. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a battery material cutting machine with anti-curling edge. The battery material cutting machine with anti-curling edge is easy to operate, can promptly detect curling when it occurs, and promptly remind to replace the cutter head and make fine adjustments through sound and light alarms.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A battery material cutting machine for preventing curling, comprising a frame, a conveyor, a fixed frame, a biaxial movable mechanism, an electric-controlled cutting head, a control box, an alarm and a camera recognition component, wherein the conveyor is mounted on the frame, a fixed frame is mounted on the top of the frame, the biaxial movable mechanism is mounted on the frame, the electric-controlled cutting head is mounted on the biaxial movable mechanism, the control box is mounted on one side of the frame, the alarm is mounted on the top of the fixed frame, the camera recognition component is mounted on the frame and is located behind the electric-controlled cutting head, a control host is arranged inside the control box, and the conveyor, the biaxial movable mechanism, the electric-controlled cutting head alarm and the camera recognition component are all electrically connected to the control host.

[0007] Furthermore, a display controller is installed on one side of the rack, and the display controller is electrically connected to the control host.

[0008] Furthermore, a touch display screen is embedded on the front surface of the display controller.

[0009] Furthermore, the camera recognition component includes a height adjuster and a high-definition camera, and the high-definition camera is electrically connected to a control host.

[0010] Furthermore, the height adjuster is provided with a mounting plate, and the mounting plate is threadedly fixed to the frame.

[0011] Furthermore, a limit strip is arranged on the conveyor belt of the conveyor.

[0012] Furthermore, a fixed foot pad is installed at the bottom of the rack.

[0013] Furthermore, the control box includes a box door.

[0014] The beneficial effects of the utility model are as follows: in actual use, the frame is used to install the connected devices, the conveyor is used to convey the battery film material, the fixed frame is used to install the dual-axis moving mechanism, the dual-axis moving mechanism is used to install the electric-controlled cutting head and provide X, Y dual-axis moving support, the electric-controlled cutting head is used to cut the battery film material, the camera recognition component is used to take high-definition photos of the cut battery film material, and identify whether the cut battery film material is curled. When curling occurs, the control host controls the alarm to sound and light alarm, and promptly reminds the staff to use a better cutter head, and the control host is used to control the connected devices. The anti-curling battery material cutting machine of the present application is simple to operate, can promptly detect curling, and promptly remind the better cutter head and make fine-tuning settings through sound and light alarm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Explanation of the reference numerals: frame 1, display controller 11, touch screen 111, fixed foot pad 12, conveyor 2, limit bar 21, fixed frame 3, dual-axis moving mechanism 4, electric-controlled cutting head 5, control box 6, box door 61, alarm 7, camera recognition component 8, height adjuster 81, mounting plate 811, high-definition camera 82. DETAILED DESCRIPTION

[0017] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0018] like Figure 1As shown, the utility model provides an anti-curling battery material cutting machine, which includes a frame 1, a conveyor 2, a fixed frame 3, a biaxial movable mechanism 4, an electrically controlled cutting head 5, a control box 6, an alarm 7 and a camera recognition component 8. The conveyor 2 is installed on the frame 1, the fixed frame 3 is installed on the top of the frame 1, the biaxial movable mechanism 4 is installed on the frame 1, the electrically controlled cutting head 5 is installed on the biaxial movable mechanism 4, the control box 6 is installed on one side of the frame 1, the alarm 7 is installed on the top of the fixed frame 3, the camera recognition component 8 is installed on the frame 1 and is located behind the electrically controlled cutting head 5, a control host is arranged inside the control box 6, and the conveyor 2, the biaxial movable mechanism 4, the electrically controlled cutting head 5, the alarm 7 and the camera recognition component 8 are all electrically connected to the control host.

[0019] In actual use, the frame 1 is used to install the connected devices, the conveyor 2 is used to convey the battery film material, the fixed frame 3 is used to install the dual-axis moving mechanism 4, the dual-axis moving mechanism 4 is used to install the electric-controlled cutting head 5 and provide X, Y dual-axis moving support, the electric-controlled cutting head 5 is used to cut the battery film material, the camera recognition component 8 is used to take high-definition photos of the cut battery film material, and identify whether the cut battery film material is curled. When curling occurs, the control host controls the alarm 7 to sound and light alarm, and promptly reminds the staff to use a better cutter head. The control host is used to control the connected devices.

[0020] The anti-curling battery material cutting machine of the present application is easy to operate, can promptly detect curling when it occurs, and can promptly remind the user to use a better blade and make fine adjustments through sound and light alarms.

[0021] like Figure 1 As shown, in this embodiment, a display controller 11 is installed on one side of the rack 1, and the display controller 11 is electrically connected to the control host. In actual use, the display controller 11 provides display support and facilitates people to perform operation settings.

[0022] like Figure 1 As shown, in this embodiment, a touch screen 111 is embedded on the front surface of the display controller 11. In actual use, the touch screen 111 is convenient for people to perform touch operations.

[0023] like Figure 1 As shown, in this embodiment, the camera recognition component 8 includes a height adjuster 81 and a high-definition camera 82, and the high-definition camera 82 is electrically connected to the control host. In actual use, the height adjuster 81 is used to install the high-definition camera 82 and adjust the height, and the high-definition camera 82 is used to perform high-definition photography, and the matching control host can timely detect the curling of the battery film material.

[0024] like Figure 1As shown, in this embodiment, the height adjuster 81 is provided with a mounting plate 811, and the mounting plate 811 is threadedly fixed to the frame 1. In actual use, the mounting plate 811 facilitates the threaded fixation of the height adjuster 81.

[0025] like Figure 1 As shown, in this embodiment, a limiting strip 21 is provided on the conveyor belt of the conveyor 2. In actual use, the limiting strip 21 facilitates the limiting placement of the battery film material.

[0026] like Figure 1 As shown, in this embodiment, a fixed foot pad 12 is installed at the bottom of the frame 1. In actual use, the fixed foot pad 12 facilitates the stable placement of the frame 1.

[0027] like Figure 1 As shown, in this embodiment, the control box 6 includes a box door 61. In actual use, through the box door 61, it is convenient for people to inspect and repair the control host.

[0028] All technical features in this embodiment can be freely combined according to actual needs.

[0029] The above embodiments are preferred implementation schemes of the present invention. In addition, other implementation schemes are also included. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. An anti-curling battery material cutting machine, characterized in that: It includes a frame, a conveyor, a fixed frame, a double-axis moving mechanism, an electric-controlled cutting head, a control box, an alarm and a camera recognition component. The conveyor is installed on the frame, a fixed frame is installed on the top of the frame, the double-axis moving mechanism is installed on the frame, the electric-controlled cutting head is installed on the double-axis moving mechanism, the control box is installed on one side of the frame, the alarm is installed on the top of the fixed frame, the camera recognition component is installed on the frame and is located behind the electric-controlled cutting head, a control host is arranged inside the control box, and the conveyor, the double-axis moving mechanism, the electric-controlled cutting head alarm and the camera recognition component are all electrically connected to the control host.

2. The anti-curling battery material cutting machine according to claim 1, characterized in that: A display controller is installed on one side of the frame, and the display controller is electrically connected to the control host.

3. The anti-curling battery material cutting machine according to claim 2, characterized in that: A touch display screen is embedded on the front surface of the display controller.

4. The anti-curling battery material cutting machine according to claim 1, characterized in that: The camera recognition component includes a height adjuster and a high-definition camera, and the high-definition camera is electrically connected to a control host.

5. The anti-curling battery material cutting machine according to claim 4, characterized in that: The height adjuster is provided with a mounting plate, and the mounting plate is threadedly fixed to the frame.

6. The anti-curling battery material cutting machine according to claim 1, characterized in that: A limit strip is arranged on the conveyor belt of the conveyor.

7. The anti-curling battery material cutting machine according to claim 1, characterized in that: A fixed foot pad is installed at the bottom of the frame.

8. The anti-curling battery material cutting machine according to claim 1, characterized in that: The control box includes a box door.