High-precision adaptive integrated top cover edge longitudinal beam

By designing a high-precision adaptable integrated roof edge longitudinal beam, using the structure of the pipe body and matching groove, the error and deformation of the existing roof edge longitudinal beam during processing and welding is solved, and higher assembly accuracy and body stability are achieved, while reducing production costs.

CN222629418UActive Publication Date: 2025-03-18ZHANGZHOU CHANGLONG AUTOMOBILE ACCESSORY
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Patent Information

Application Number
CN202421418071.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-18
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing top cover edge longitudinal beams are prone to errors and deformation during processing and welding, which affects the accuracy of subsequent assembly.

Method used

A high-precision adaptable integrated top cover edge longitudinal beam is designed, adopting the structure of the tube body and the matching groove. Electrophoretic components are installed on the surface of the tube body to discharge air and solution after processing through the exhaust hole and liquid discharge hole, reducing welding deformation and artificial errors.

Benefits of technology

It improves the accuracy of glass assembly, enhances the stability and overall controllability of the body roof, reduces production costs, and reduces body weight while ensuring strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision adaptive integrated top cover edge longitudinal beam, which relates to the technical field of vehicle body structural members, and comprises a pipe body and a matching groove, one side of the pipe body is provided with a connecting surface, the top of the pipe body is provided with a modeling surface, the modeling surface is arc-shaped, the matching groove is arranged at the lower end of the other side of the pipe body, and the connecting surface is provided with an arc-shaped opening. An electrophoresis assembly is arranged on the surface of the pipe body, and the electrophoresis assembly comprises an exhaust hole and a liquid drainage hole. According to the high-precision adaptive integrated top cover edge longitudinal beam, through the arrangement of the matching grooves, when glass is assembled, the assembling position is reserved through the matching grooves, and compared with an existing longitudinal beam needing two pipelines to be welded in a combined mode, the total splicing welding positions of the top cover edge longitudinal beam structure are reduced, the welding deformation can be reduced, errors caused by manual work can be reduced, and the production efficiency is improved. The precision of glass assembly is improved, the overall precision of the car body top cover is improved, the stability is improved, the overall controllability is higher, and the defects caused by traditional tailor-welding are further overcome.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle body structural parts, in particular to a high-precision adaptive integrated roof side longitudinal beam. Background Art

[0002] The body structure refers to the layout of the various components that make up the body and the way the components are assembled. According to the way the body bears loads, the body structure can be divided into three types: non-load-bearing, load-bearing and semi-load-bearing. Among the body structural parts, the top cover side support and reinforcement can be achieved through the top cover side longitudinal beams.

[0003] The existing roof side longitudinal beams are usually made by splicing and welding multiple square tubes during processing. However, during the welding process, errors may be caused by manual operation, and there will be certain deformation after welding, which will also cause errors, resulting in problems affecting the accuracy of subsequent assembly.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-precision adapted integrated roof side longitudinal beam is provided. Utility Model Content

[0005] The purpose of the utility model is to provide a high-precision adapted integrated roof side longitudinal beam to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision adaptive one-piece top cover side longitudinal beam, comprising a tube body and a matching groove, a connecting surface is provided on one side of the tube body, and a shaping surface is provided on the top of the tube body, and the shaping surface is arc-shaped, the matching groove is provided at the lower end of the other side of the tube body, and the matching groove is right-angled, an electrophoretic component is provided on the surface of the tube body, the electrophoretic component comprises an exhaust hole and a drainage hole, an exhaust hole is provided inside the connecting surface, and a drainage hole is provided at the bottom of the tube body.

[0007] Furthermore, the length of the tube body is 9830 mm, the height of the tube body is 131 mm, and the width of the tube body is 123 mm.

[0008] Furthermore, the thickness of the tube body is 2.5 mm, and the material of the tube body is national standard Q355.

[0009] Furthermore, the width of the connecting surface is 55 mm, and the exhaust holes are equidistantly distributed with respect to the connecting surface.

[0010] Furthermore, the diameter of the exhaust holes is 12 mm, and the distance between two adjacent exhaust holes is 1500 mm.

[0011] Furthermore, the bottom width of the tube body is 40 mm, and the drainage holes are equidistantly distributed with respect to the bottom surface of the tube body.

[0012] Furthermore, the diameter of the drainage hole is 12 mm, and the distance between two adjacent drainage holes is 1000 mm.

[0013] Furthermore, one side of the lower portion of the tube body is inclined, and the width of the inclined surface of the tube body is 105 mm.

[0014] The utility model provides a high-precision adapted integrated roof side longitudinal beam, which has the following beneficial effects:

[0015] 1. The utility model sets a matching groove to reserve the assembly position when assembling the glass. Compared with the existing longitudinal beams that require two pipes to be welded together, the total number of welded joints of the longitudinal beam structure of the roof of the present application is reduced, which can reduce the welding deformation, reduce the error caused by manual labor, and improve the accuracy of glass assembly, so that the overall accuracy of the vehicle body roof is improved, the stability is improved, the overall controllability is higher, and the disadvantages of traditional welding are further improved;

[0016] 2. Compared with the existing square tube structure, the utility model adopts a special-shaped tube body, which has a higher fit between the modeling surface and the vehicle body skin, a smoother modeling, and reduces deformation caused by production. At the same time, the integrated square tube is more economical than the traditional type, which reduces production costs, reduces the weight of the vehicle body while ensuring strength, and not only meets the overall flatness, load-bearing and stability of the top cover, but also meets the on-site manual precision requirements, and has a higher fit with the other four pieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall front view structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the matching structure of the traditional welded roof side longitudinal beam and glass;

[0020] Figure 4 This is a schematic diagram of the structure of the utility model matching with glass;

[0021] Figure 5 This is a schematic diagram of the combined structure of the traditional welded roof side longitudinal beams;

[0022] Figure 6 This is a schematic diagram of the practical combination structure.

[0023] In the figure: 1, tube body; 2, connection surface; 3, modeling surface; 4, matching groove; 5, electrophoresis component; 501, exhaust hole; 502, drainage hole. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] like Figures 1 to 6 As shown, a high-precision adaptive integrated roof side longitudinal beam includes a tube body 1 and a matching groove 4, a connecting surface 2 is provided on one side of the tube body 1, and a shaping surface 3 is provided on the top of the tube body 1, and the shaping surface 3 is arc-shaped, the shaping surface 3 and the body skin have a higher fit, the shaping degree is smoother, and the deformation caused by production is reduced, the length of the tube body 1 is 9830mm, the height of the tube body 1 is 131mm, and the width of the tube body 1 is 123mm, the thickness of the tube body 1 is 2.5mm, and the material of the tube body 1 is national standard Q355, the integrated square tube usage is more economical than the traditional square tube, and the weight of the body is reduced while ensuring the strength, the lower side of the tube body 1 is inclined, and the width of the inclined surface of the tube body 1 is 105mm, the matching groove 4 is arranged at the lower end of the other side of the tube body 1, and the matching groove 4 is at a right angle, and the matching groove 4 is used to reserve the position for assembly, which can reduce the welding deformation, reduce the error caused by manual labor, and reduce the glass assembly time The error caused by the weather is improved, so that the overall accuracy of the vehicle body roof is improved, the stability is improved, and the overall controllability is higher, and the disadvantages brought by traditional welding are further improved. The surface of the tube body 1 is provided with an electrophoresis component 5, and the electrophoresis component 5 includes an exhaust hole 501 and a drainage hole 502. The exhaust hole 501 is opened inside the connecting surface 2, the width of the connecting surface 2 is 55mm, and the exhaust holes 501 are equidistantly distributed about the connecting surface 2, the aperture of the exhaust hole 501 is 12mm, and the spacing between two adjacent exhaust holes 501 is 1500mm. The exhaust hole 501 is convenient for exhausting the air inside the tube body 1, and the drainage hole 502 is opened at the bottom of the tube body 1. The bottom surface width of the tube body 1 is 40mm, and the drainage holes 502 are equidistantly distributed about the bottom surface of the tube body 1, the aperture of the drainage hole 502 is 12mm, and the spacing between two adjacent drainage holes 502 is 1000mm, and the drainage hole 502 is convenient for the residual solution inside to flow away.

[0026] In summary, when using the high-precision adapted integrated roof side longitudinal beam, firstly according to Figures 1 to 6In the structure shown in , when the electrophoresis processing is performed on the longitudinal beam of the top cover, the air inside the tube body 1 is conveniently discharged through the exhaust hole 501, and after the processing, the residual solution inside is conveniently discharged through the drainage hole 502. Then, during assembly, the tube body 1 is welded to the frame through the connecting surface 2, and when assembling the glass, the assembly position is reserved through the matching groove 4, so as to reduce the error caused by the glass assembly, thereby improving the overall accuracy of the vehicle body roof. Finally, when installing the vehicle body skin, the modeling surface 3 and the skin are completely fitted, and there is no need to worry about the deformation of the vehicle body skin caused by welding bumps, etc. The modeling is smoother, and the deformation caused by production is reduced. At the same time, the one-piece square tube is more economical than the traditional type, which reduces the production cost and reduces the weight of the vehicle body while ensuring the strength.

[0027] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A high-precision matching integrated roof side longitudinal beam, comprising a tube body (1) and a matching groove (4), characterized in that: A connection surface (2) is provided on one side of the tube body (1), and a molding surface (3) is provided on the top of the tube body (1), and the molding surface (3) is in an arc shape. The matching groove (4) is provided at the lower end of the other side of the tube body (1), and the matching groove (4) is in a right angle shape. An electrophoretic component (5) is provided on the surface of the tube body (1), and the electrophoretic component (5) comprises an exhaust hole (501) and a drainage hole (502). The exhaust hole (501) is provided inside the connection surface (2), and the drainage hole (502) is provided at the bottom of the tube body (1).

2. A high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: The length of the tube body (1) is 9830 mm, the height of the tube body (1) is 131 mm, and the width of the tube body (1) is 123 mm.

3. The high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: The thickness of the tube body (1) is 2.5 mm, and the material of the tube body (1) is national standard Q355.

4. The high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: The width of the connecting surface (2) is 55 mm, and the exhaust holes (501) are distributed equidistantly with respect to the connecting surface (2).

5. The high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: The diameter of the exhaust holes (501) is 12 mm, and the distance between two adjacent exhaust holes (501) is 1500 mm.

6. The high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: The bottom surface width of the tube body (1) is 40 mm, and the drainage holes (502) are distributed at equal distances with respect to the bottom surface of the tube body (1).

7. The high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: The diameter of the drainage holes (502) is 12 mm, and the distance between two adjacent drainage holes (502) is 1000 mm.

8. The high-precision fitting integrated roof side longitudinal beam according to claim 1, characterized in that: One side of the lower part of the tube body (1) is inclined, and the width of the inclined surface of the tube body (1) is 105 mm.