Low-gram-weight low-glue-overflow packaging glue film winding assembly

By designing a low-grough weight low-overflow adhesive packaging film coiling assembly, the cylinder and push rod drive the flip plate to flip, the problem of difficulty in dismantling the film after coiling is solved, and rapid disassembly and efficient production is achieved.

CN222630630UActive Publication Date: 2025-03-18FRASANT (JIAXING) NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421310946.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

After the existing adhesive film is retracted, the entire retracted drum is not easily disassembled from the rotating roller, resulting in a time-consuming and labor-intensive disassembly process and affecting production efficiency.

Method used

A low-grough weight low-overflow rubber packaging film coiling assembly is designed, adopting structures such as brackets, cylinders, push rods and flip plates. The cylinder drives the push rod to turn the flip plates to realize the disassembly of the material on the flip roller.

Benefits of technology

The rapid disassembly of the coiled materials is achieved, reducing disassembly time and labor, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222630630U_ABST
    Figure CN222630630U_ABST
Patent Text Reader

Abstract

The low-gram-weight and low-glue-overflow packaging glue film winding assembly comprises a support, an opening is formed in the front side of the support, a first connecting shell is fixedly installed on the front side of the support, a first air cylinder is arranged in the first connecting shell, and a second air cylinder is arranged in the second connecting shell. The left end and the right end of the bottom of the first air cylinder are movably hinged between the inner walls of the left side and the right side of an inner cavity of the first connecting shell, a worker starts the first air cylinder, the first air cylinder is started to drive a first push rod to move, and after the first push rod moves, a turning plate can be driven to turn over; according to the winding device, the turning plate is arranged on the winding roller, so that the connecting sleeve on the turning plate can be moved away from or inserted into the connecting rod at the front end of the winding roller, at the moment, the material can be detached, the wound material on the winding roller can be detached by controlling the first air cylinder, the first air cylinder is started again to restore the original shape after detaching is completed, rapid detaching of the wound material is achieved, and the working efficiency is improved. Time and labor are saved, and practicability is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic components, in particular to a low-weight and low-overflow packaging film winding component. Background Art

[0002] Gluing refers to a type of electronic glue or adhesive that can seal, encapsulate or potting certain components (such as resistors, capacitors, circuit boards in the electronics industry, etc.). After potting, it can play the role of waterproofing, moisture-proof, shock-proof, dust-proof, waterproofing, heat dissipation, and confidentiality. Among them, the encapsulation film in solar photovoltaic modules can seal, insulate and protect the battery cells.

[0003] The existing patent publication number is CN219885256U, which discloses a solar cell POE encapsulation film winding device, including a fixed frame: a winding roller is arranged between the left and right inner walls of the fixed frame, a motor 1 is fixedly connected to the right side of the fixed frame, a correction unit is arranged on the front side of the fixed frame, and the correction unit includes a slide groove 1, the slide groove 1 is opened on the front side of the fixed frame, a slider 1 is slidably connected to the inner side of the slide groove 1, a connecting block is fixedly connected to the front side of the slider 1, and a connecting plate is fixedly connected to the front side of the connecting block. By providing a slider 1, a connecting plate, sliders 2 on the left and right sides, an L-shaped plate, a side plate, an electric push rod 2, a lifting block and a limiting roller, it is convenient to limit the POE film during winding by the limiting rollers on the left and right sides to avoid the film from being offset, and by controlling the movement of the limiting rollers on the left and right sides, the wrinkled POE film is straightened to avoid the wrinkles on one end of the film affecting the effect of the POE film.

[0004] After the existing film is rolled up, the entire roll is not easy to remove from the roller, which makes the removal process time-consuming and labor-intensive, affecting production efficiency. To this end, we propose a low-weight and low-overflow packaging film rolling component to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, the purpose of the utility model is to provide a low-weight and low-overflow packaging film winding assembly, which can solve the problem that after the existing film is wound up, the entire winding drum is difficult to remove from the roller, resulting in a time-consuming and labor-intensive disassembly process, affecting production efficiency.

[0007] In order to solve the above-mentioned technical problems, the utility model provides a low-weight and low-overflow packaging film winding component, which adopts the following technical scheme: it includes a bracket, an opening is opened on the front side of the bracket, a first connecting shell is fixedly installed on the front side of the bracket, a first cylinder is arranged inside the first connecting shell, the left and right ends of the bottom of the first cylinder are movably hinged and arranged between the left and right inner walls of the inner cavity of the first connecting shell, a first push rod is fixedly connected to the top output end of the first cylinder, a flap is movably hinged on the front side of the bracket, a second connecting shell is fixedly installed on the front side of the flap, and the top end of the first push rod is movably hinged and arranged between the left and right inner walls of the second connecting shell.

[0008] Optionally, a connecting sleeve is fixedly installed on the rear side of the flap, a winding roller is rotatably connected to the inner wall of the rear side of the bracket, a connecting rod is fixedly installed on the front end of the winding roller, and the connecting rod is inserted into the connecting sleeve.

[0009] By adopting the above technical solution, this solution sets a winding roller. When the flap is flipped over, the connecting sleeve on the rear side and the connecting rod at the front end of the winding roller are inserted into each other, so that the material on the winding roller is protected on the outside when winding.

[0010] Optionally, a motor is fixedly mounted on the rear side of the bracket, and an output end of the motor is fixedly connected to the rear end of the winding roller.

[0011] By adopting the above technical solution, the present solution arranges a motor, and the motor starts to drive the winding roller to rotate.

[0012] Optionally, movable openings are provided on both the front and rear sides of the bracket, and support plates are fixedly installed on both the front and rear sides of the bracket, and the two support plates are respectively located below the outer sides of the corresponding movable openings.

[0013] By adopting the above technical solution, the present solution provides a movable opening, and the movable opening is used for the deviation correction movement of the deviation correction roller.

[0014] Optionally, a second cylinder is fixedly installed on the top of the two support plates, a second push rod is fixedly connected to the output end of the second cylinder, and a push block is fixedly installed on the left end of the two second push rods.

[0015] By adopting the above technical solution, the present solution provides a second cylinder, and the second cylinder is started to drive the second push rod to move, and the movement of the second push rod drives the push block to move.

[0016] Optionally, a first fixed plate and two second fixed plates are fixedly installed on the top of the two support plates from left to right, and a limiting rod is fixedly installed between the right side of the first fixed plate and the left sides of the two second fixed plates. The two limiting rods pass through the surface of the push block, and the push block is slidably arranged on the surfaces of the two limiting rods.

[0017] By adopting the above technical solution, the present solution provides a limit rod, and the push block can move stably on the surfaces of two limit rods, thereby improving the stability during the deviation correction process.

[0018] Optionally, a deviation correction roller is movably hingedly provided between the two push blocks, a deviation sensor is fixedly installed on the inner wall of the rear side of the bracket, and the deviation sensor is electrically connected to the two second cylinders.

[0019] By adopting the above technical solution, this solution sets a deviation correction roller. When the deflection sensor senses the deviation of the film movement position, it controls the two second cylinders. After the two second cylinders are started, the second push rod drives the push block to change the angle of the deviation correction roller, thereby performing deviation correction adjustment.

[0020] To sum up, the utility model includes at least one of the following beneficial effects: 1. By setting the first cylinder, the staff starts the first cylinder, and the first cylinder starts to drive the first push rod to move. After the first push rod moves, it can drive the flap to flip, so that the connecting sleeve on the flap can be removed or inserted from the connecting rod at the front end of the winding roller. At this time, the material can be disassembled, and the winding material on the winding roller can be disassembled by controlling the first cylinder. After the disassembly is completed, the first cylinder is started again to restore it to its original state, thereby realizing the rapid disassembly of the winding material, saving time and effort, and having strong practicality.

[0021] 2. By setting the deviation correction roller, when the deflection sensor senses the deviation of the film's moving position, the two second cylinders are controlled. After the two second cylinders are started, the second push rod drives the push block to change the angle of the deviation correction roller, thereby performing deviation correction adjustment. By setting the limit rod, the push block can move stably on the surface of the two limit rods, thereby improving the stability of the deviation correction process, and achieving deviation correction detection of the film through the deflection sensor, so that the overall winding material has high winding quality, consistent surface thickness, and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the rear side of the overall structure of the utility model;

[0025] Figure 3 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0026] Figure 4 For the utility model Figure 3 Enlarged schematic diagram at point A in the middle.

[0027] Explanation of the accompanying drawings: 1. bracket; 2. first connecting shell; 3. first cylinder; 4. first push rod; 5. flap; 6. second connecting shell; 7. connecting sleeve; 8. winding roller; 9. connecting rod; 10. motor; 11. support plate; 12. second cylinder; 13. second push rod; 14. push block; 15. first fixed plate; 16. second fixed plate; 17. limit rod; 18. deviation correction roller; 19. deviation sensor. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-4 The utility model is described in further detail.

[0029] Embodiment 1, refer to Figure 1-4 In order to solve the problem that after the existing adhesive film is rolled up, the entire roll is difficult to be disassembled from the rotating roller, which makes the disassembly process time-consuming and labor-intensive, and affects the production efficiency, the utility model discloses a low-weight and low-overflow packaging adhesive film rolling component.

[0030] It includes a bracket 1, an opening is provided on the front side of the bracket 1, a first connecting shell 2 is fixedly installed on the front side of the bracket 1, a first cylinder 3 is provided inside the first connecting shell 2, the left and right ends of the bottom of the first cylinder 3 are movably hinged and arranged between the left and right inner walls of the inner cavity of the first connecting shell 2, a first push rod 4 is fixedly connected to the top output end of the first cylinder 3, a flap 5 is movably hinged on the front side of the bracket 1, a second connecting shell 6 is fixedly installed on the front side of the flap 5, and the top end of the first push rod 4 is movably hinged and arranged between the left and right inner walls of the second connecting shell 6.

[0031] A connecting sleeve 7 is fixedly installed on the rear side of the flap 5 , a winding roller 8 is rotatably connected to the inner wall of the rear side of the bracket 1 , a connecting rod 9 is fixedly installed on the front end of the winding roller 8 , and the connecting rod 9 is inserted into the connecting sleeve 7 .

[0032] A motor 10 is fixedly mounted on the rear side of the bracket 1 , and an output end of the motor 10 is fixedly connected to the rear end of the winding roller 8 .

[0033] The specific working principle is: the staff starts the first cylinder 3, and the first cylinder 3 starts to drive the first push rod 4 to move. After the first push rod 4 moves, it can drive the flap 5 to flip, so that the connecting sleeve 7 on the flap 5 can be removed or inserted from the connecting rod 9 at the front end of the winding roller 8. At this time, the material can be disassembled, and the winding material on the winding roller 8 can be disassembled by controlling the first cylinder 3. After the disassembly is completed, the first cylinder 3 is started again to restore it to its original state, thereby completing the rapid disassembly of the winding material.

[0034] Example 2, refer to Figure 1-4 In order to solve the problem of inconsistent thickness of the existing adhesive film after winding and the problem of bias in the winding process, in this embodiment, based on the same concept as the above-mentioned embodiment 1, the low-weight and low-overflow packaging adhesive film winding component also includes:

[0035] Both the front and rear sides of the bracket 1 are provided with movable openings, and both the front and rear sides of the bracket 1 are fixedly installed with support plates 11, and the two support plates 11 are respectively located below the outer sides of the corresponding movable openings.

[0036] The second cylinders 12 are fixedly mounted on the tops of the two support plates 11 , the output ends of the second cylinders 12 are fixedly connected to the second push rods 13 , and the left ends of the two second push rods 13 are fixedly mounted with push blocks 14 .

[0037] A first fixing plate 15 and two second fixing plates 16 are fixedly installed on the top of the two support plates 11 from left to right, and a limiting rod 17 is fixedly installed between the right side of the first fixing plate 15 and the left sides of the two second fixing plates 16. The two limiting rods 17 penetrate the surface of the push block 14, and the push block 14 is slidably set on the surface of the two limiting rods 17.

[0038] A deviation correction roller 18 is movably hinged between the two push blocks 14 , and a deviation sensor 19 is fixedly installed on the inner wall of the rear side of the bracket 1 . The deviation sensor 19 is electrically connected to the two second cylinders 12 .

[0039] The specific working principle is: by setting the deviation correction roller 18, when the deflection sensor 19 senses the deviation of the moving position of the film, by controlling the two second cylinders 12, after the two second cylinders 12 are started, the second push rod 13 drives the push block 14 to change the angle of the deviation correction roller 18, so as to perform the deviation correction adjustment; by setting the limit rod 17, the push block 14 can move stably on the surface of the two limit rods 17, so as to improve the stability during the deviation correction process, and the deviation correction detection of the film is performed through the deflection sensor 19, so that the overall winding material has high winding quality and consistent surface thickness.

[0040] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A low-weight and low-overflow packaging film winding assembly, comprising a bracket (1), characterized in that: The support (1) has an opening on the front side, and a first connecting shell (2) is fixedly installed on the front side of the support (1). A first cylinder (3) is arranged inside the first connecting shell (2). The left and right ends of the bottom of the first cylinder (3) are movably hinged between the left and right inner walls of the inner cavity of the first connecting shell (2). The top output end of the first cylinder (3) is fixedly connected to a first push rod (4). The front side of the support (1) is movably hinged with a flap (5). The front side of the flap (5) is fixedly installed with a second connecting shell (6). The top end of the first push rod (4) is movably hinged between the left and right inner walls of the second connecting shell (6).

2. The low-weight and low-overflow packaging film winding assembly according to claim 1, characterized in that: A connecting sleeve (7) is fixedly mounted on the rear side of the flap (5); a winding roller (8) is rotatably connected to the inner wall of the rear side of the bracket (1); a connecting rod (9) is fixedly mounted on the front end of the winding roller (8); and the connecting rod (9) is inserted into the connecting sleeve (7).

3. The low-weight and low-overflow packaging film winding assembly according to claim 1, characterized in that: A motor (10) is fixedly mounted on the rear side of the bracket (1), and an output end of the motor (10) is fixedly connected to the rear end of the winding roller (8).

4. The low-weight and low-overflow packaging film winding assembly according to claim 1, characterized in that: Both the front and rear sides of the bracket (1) are provided with movable openings, and both the front and rear sides of the bracket (1) are fixedly mounted with support plates (11), and the two support plates (11) are respectively located below the outer sides of the corresponding movable openings.

5. The low-weight and low-overflow packaging film winding assembly according to claim 4, characterized in that: A second cylinder (12) is fixedly mounted on the top of each of the two support plates (11); a second push rod (13) is fixedly connected to the output end of each of the second cylinders (12); and a push block (14) is fixedly mounted on the left end of each of the two second push rods (13).

6. The low-weight and low-overflow packaging film winding assembly according to claim 5, characterized in that: A first fixing plate (15) and two second fixing plates (16) are fixedly installed on the top of the two support plates (11) from left to right, and a limiting rod (17) is fixedly installed between the right side of the first fixing plate (15) and the left sides of the two second fixing plates (16), and the two limiting rods (17) penetrate the surface of the push block (14), and the push block (14) is slidably arranged on the surfaces of the two limiting rods (17).

7. The low-weight and low-overflow packaging film winding assembly according to claim 6, characterized in that: A deviation correction roller (18) is movably hinged between the two push blocks (14), and a deviation sensor (19) is fixedly installed on the inner wall of the rear side of the bracket (1), and the deviation sensor (19) is electrically connected to the two second cylinders (12).

Citation Information

Patent Citations

  • Solar cell POE packaging adhesive film winding device

    CN219885256U