Heavy plate exchange mechanism for bread production
By designing a lifting bracket and a heavy plate replacement mechanism controlled by the motor, the problem of quick replacement of heavy plates is solved by single-person operation, rapid replacement and balanced lifting are achieved, and the efficiency and safety of bread production are improved.
Patent Information
- Application Number
- CN202420041640.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-01-08
AI Technical Summary
On the bread production assembly line, it is difficult for the existing technology to realize single-person operation to quickly replace heavy plates, resulting in cumbersome replacement process and prone to tilt failures.
A heavy plate replacement mechanism including a lifting bracket and a motor is designed. The motor controls the winding and relaxation of the first rope to realize the movement of the lifting bracket, thereby quickly hooking and lifting the heavy plate, realizing the quick replacement of a single-person operation.
It realizes rapid replacement of heavy plates under single operation, improves production efficiency, and maintains the balance of heavy plates through the curved frame structure design, avoiding tilt failures.
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Figure CN222630825U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a heavy plate replacing mechanism for bread production, belonging to the field of bread production equipment. Background Art
[0002] On the assembly line for mass production of bread, a few marks will be made on the fermented bread or dents will be set on the bottom of the bread. The purpose is to fully release the internal pressure when the bread is baked, maintain the best shape of the bread, and control the cracks in the bread after baking.
[0003] Therefore, during the production process, the grooves on the weight plate will be used to make indentations on the bottom of the fermented bread. In the actual production process, the weight plate is embedded in the rack, and several fermented breads pass through the weight plate in turn so that the bottom of the bread has grooves.
[0004] Due to the different sizes of bread, the depth of the engraving is also different. In the actual production process, it is necessary to replace the heavy plate. The width of the heavy plate is 1 meter to 5 meters and the length is at least 2 meters. In addition, most of the plates are made of metal materials, and the material itself is very heavy. When replacing the heavy plate, two people are required to replace it. It is also easy for the two people to not cooperate well and cause tilt, resulting in case failure.
[0005] Therefore, the utility model provides a heavy plate replacement mechanism which can be operated by one person and can be lifted and lowered to replace quickly. Utility Model Content
[0006] In view of this, the purpose of the utility model is to provide a heavy plate replacement mechanism which can be operated by one person and can be lifted and lowered for rapid replacement.
[0007] The utility model is achieved in this way:
[0008] A heavy plate replacement mechanism for bread production, comprising a frame and a heavy plate, wherein the heavy plate is placed on the frame, and there is a gap between the side of the frame and the heavy plate;
[0009] A lifting bracket and a motor, wherein the lifting bracket is located above the heavy plate, and an output end of the motor is bound to the lifting bracket through a first rope, so that after the motor is running, the first rope is rolled up or loosened, prompting the lifting bracket to move upward or downward;
[0010] The lifting bracket and the heavy plate are movably matched.
[0011] As a further improvement, the lifting bracket comprises a first support rod and a hanging ring, the first support rod is arranged horizontally, and a plurality of hanging rings are welded on the bottom surface of the first support rod;
[0012] The hook can be flexibly hung on the hanging ring and cooperate with the heavy plate;
[0013] A hinge and a mounting head, wherein the hinge comprises a plurality of strips, one end of which is fixed to the bottom of the mounting head, the other end of the hinge is fixed to the horizontal end of the first support rod, and the top of the mounting head is fixed to the first rope.
[0014] As a further improvement, the mounting head comprises a curved frame and a hanging ear, wherein the curved frame is an arc-shaped support rod with raised ends and a recessed middle, and a hanging ear is vertically welded in the middle of the recessed portion of the curved frame, and the hanging ear is bound to the first rope.
[0015] The utility model also comprises a moving unit for controlling the movement of the lifting bracket and the motor.
[0016] As a further improvement, the moving unit comprises a slider and a slide rail, the slider and the slide rail are slidably matched, and the slide rail is arranged above the heavy plate and mounted on the ceiling through a bracket, and the slider is also mechanically connected to the motor;
[0017] The electric cylinder is arranged at one end of the slide rail, and the output end is mechanically connected with the slide block.
[0018] The utility model also comprises a cover shell, a motor is installed inside the cover shell, and the top end surface of the cover shell is welded to the sliding block.
[0019] As a further improvement, the cover shell has a U-shape with a horizontal mirror image in cross section.
[0020] The beneficial effects of the utility model are:
[0021] ① The utility model controls the lifting bracket to descend by loosening the first rope after the motor is working, and then hooks the heavy plate on the frame, and then reels the first rope, so that the lifting bracket drives the heavy plate to lift, and a single person stands on the other side to cooperate with the lifting bracket to move the heavy plate away. The operation is fast.
[0022] ② The utility model adopts the curved frame structure design, and after the hook is fixed, the length of the two hinges can be adjusted to keep it balanced, which is convenient for lifting heavy plates and does not lose balance during the lifting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a structural schematic diagram of a heavy plate replacing mechanism for bread production provided by an embodiment of the utility model in a use state.
[0025] Figure 2 The utility model is a schematic diagram of a lifting bracket structure of a heavy plate replacement mechanism for bread production provided by an embodiment of the utility model.
[0026] Figure 3 The utility model is a schematic diagram of the structure of a moving unit of a heavy plate replacement mechanism for bread production provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0028] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] Reference Figure 1-Figure 3 As shown, this embodiment provides a specific implementation method for a heavy plate replacement mechanism for bread production, comprising a frame 10 and a heavy plate 20, wherein the heavy plate 20 is placed on the frame 10, and there is a gap between the side of the frame 10 and the heavy plate 20;
[0030] A lifting bracket 30 and a motor 40, wherein the lifting bracket 30 is located above the heavy plate 20, and an output end of the motor 40 is bound to the lifting bracket 30 through a first rope 80, so that after the motor 40 is running, the first rope 80 is rolled up or loosened, prompting the lifting bracket 30 to move upward or downward;
[0031] The lifting bracket 30 and the heavy plate 20 are movably matched.
[0032] The utility model releases the first rope 80 when the motor 40 is working to control the lifting bracket 30 to descend and then hook the heavy plate 20 on the frame 10, and then reel in the first rope 80, so that the lifting bracket 30 drives the heavy plate 20 to lift up, and a single person stands on the other side to cooperate with the lifting bracket 30 to move the heavy plate away, which is fast in operation.
[0033] Specifically, the lifting bracket 30 comprises a first support rod 301 and a hanging ring 302. The first support rod 301 is horizontally arranged, and a plurality of hanging rings 302 are welded on the bottom surface of the first support rod 301. Furthermore, the hanging rings 302 are arranged at equal distances on the bottom surface of the first support rod 301.
[0034] In one specific embodiment, the number of the hanging rings 302 is three, which are respectively arranged at the middle position of the bottom surface of the first support rod 301 and at both horizontal ends.
[0035] The hook 303 can be movably suspended on the hanging ring 302 and cooperate with the weight plate 20. The position of the hook 303 can be selected according to the size of the weight plate.
[0036] The hinge 304 and the mounting head 305 , wherein the hinge 304 has two pieces, one end of which is fixed to the bottom of the mounting head 305 , the other end of the hinge 304 is fixed to the horizontal end of the first support rod 301 , and the top of the mounting head 305 is fixed to the first rope 80 .
[0037] Furthermore, the mounting head 305 includes a curved frame 351 and a lug 352 . The curved frame 351 is an arc-shaped support rod with raised ends and a concave middle. The lug 352 is vertically welded in the middle of the concave portion of the curved frame 351 , and the lug 352 is bound to the first rope 80 .
[0038] The utility model uses the curved frame 351 structural design to adjust the lengths of the two hinges 304 after the hook 303 is fixed, so that the balance can be maintained, which is convenient for lifting the heavy plate and does not lose balance during the lifting process.
[0039] As a possible specific implementation of the present invention, the present invention further includes a moving unit 60 for controlling the movement of the lifting bracket 30 and the motor 40 .
[0040] Further, the moving unit 60 includes a slider 601 and a slide rail 602, the slider 601 and the slide rail 602 are slidably matched, and the slide rail 602 is arranged above the heavy plate 20 and mounted on the ceiling through a bracket, and the slider 601 is also mechanically connected to the motor 40;
[0041] The electric cylinder 603 is arranged at one end of the slide rail 602 , and the output end is mechanically connected to the slider 601 .
[0042] The utility model controls the electric cylinder 603 to control the sliding distance of the slider 601 on the slide rail 602, thereby moving the lifting bracket 30 and the motor 40, so that the hook 303 of the lifting bracket 30 is more easily aligned with the heavy plate.
[0043] As a possible specific implementation of the present invention, the present invention further includes a cover shell 70 , in which the motor 40 is installed, and the top end surface of the cover shell 70 is welded to the slider 601 .
[0044] Furthermore, the cover shell 70 has a U-shaped cross section that is a horizontal mirror image.
[0045] The utility model adopts the cover shell 70 to install the motor 40. Compared with only fixing a part of the motor 40, half-wrapping the motor 40 can make the motor 40 more firmly installed and have better bearing capacity. It can also be installed in coordination with the slider 601, and the coordination is more stable.
[0046] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A heavy plate replacement mechanism for bread production, characterized in that: It comprises a frame (10) and a weight plate (20), wherein the weight plate (20) is placed on the frame (10), and there is a gap between the side of the frame (10) and the weight plate (20); A lifting bracket (30) and a motor (40), wherein the lifting bracket (30) is located above the heavy plate (20), and an output end of the motor (40) is bound to the lifting bracket (30) via a first rope (80), so that after the motor (40) is running, the first rope (80) is reeled in or released, thereby causing the lifting bracket (30) to move upward or downward; The lifting bracket (30) and the heavy plate (20) are movably matched.
2. The heavy plate replacement mechanism for bread production according to claim 1, characterized in that: The lifting bracket (30) comprises a first support rod (301) and a hanging ring (302); the first support rod (301) is arranged horizontally, and a plurality of hanging rings (302) are welded on the bottom surface of the first support rod (301); A hook (303) can be movably hung on the hanging ring (302) and cooperate with the heavy plate (20); A hinge (304) and a mounting head (305), wherein the hinge (304) is provided in two pieces, one end of which is fixed to the bottom of the mounting head (305), the other end of the hinge (304) is connected to the horizontal end of the first support rod (301), and the top of the mounting head (305) is fixed to the first rope (80).
3. The heavy plate replacement mechanism for bread production according to claim 2, characterized in that: The mounting head (305) comprises a curved frame (351) and a hanging ear (352). The curved frame (351) is an arc-shaped support rod with raised ends and a concave middle. The hanging ear (352) is vertically welded in the middle of the concave part of the curved frame (351). The hanging ear (352) is bound to the first rope (80).
4. The heavy plate replacement mechanism for bread production according to claim 1, characterized in that: It also includes a moving unit (60) for controlling the movement of the lifting bracket (30) and the motor (40).
5. The heavy plate replacement mechanism for bread production according to claim 4, characterized in that: The moving unit (60) comprises a slider (601) and a slide rail (602), wherein the slider (601) and the slide rail (602) are slidably matched, and the slide rail (602) is arranged above the heavy plate (20) and mounted on the ceiling through a bracket, and the slider (601) is also mechanically connected to the motor (40); An electric cylinder (603) is arranged at one end of the slide rail (602), and an output end thereof is mechanically connected to the slide block (601).
6. The heavy plate replacement mechanism for bread production according to claim 5, characterized in that: It also includes a cover shell (70), a motor (40) is installed inside the cover shell (70), and the top end surface of the cover shell (70) is welded to the slider (601).
7. The heavy plate replacement mechanism for bread production according to claim 6, characterized in that: The cover shell (70) has a U-shaped cross section that is a horizontal mirror image.