Turning and throwing machine for pig manure fermentation
By setting up a lifting mechanism and assembled flip-up assembly in the flip-up machine, the problems of insufficient flip-up depth and difficulty in replacing stirring parts in the flip-up machine are solved, and efficient composting flip-up and fermentation effects are achieved, while reducing maintenance costs.
Patent Information
- Application Number
- CN202421006566.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing throwing machine has a low turn-over depth, which is inconvenient to adjust the mixing mechanism according to the compost depth, and it is difficult to adapt to the throwing operation at a larger depth, resulting in insufficient turn-over and throwing, affecting the fermentation effect of the compost; and the stirring blades and stirring shafts are fixedly welded, and they need to be replaced as a whole after wear, which is troublesome to disassemble and assemble and increases maintenance costs.
A pig manure fermentation machine is designed. By setting up a lifting mechanism, it is easy to adjust the throwing component according to the compost depth, and multiple throwing components can be assembled according to the needs. The rotation directions of adjacent components are different, which is conducive to breaking up the compost and adapting to the larger depth of throwing; the throwing component can be disassembled and replaced separately, which is simple and efficient, and reduces maintenance costs.
The flip-dumping operation adaptively according to the depth of the compost is realized, which improves the sufficiency and effect of flip-dumping, ensures the good fermentation effect of the compost, and reduces the maintenance cost and difficulty of disassembly and assembly.
Smart Images
Figure CN222631318U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of organic fertilizer processing, and in particular relates to a turning machine for pig manure fermentation. Background Art
[0002] During the fermentation process of organic fertilizer, the piled fertilizer needs to be turned over to further mix the various raw materials evenly and improve the oxygen supply of the compost during the fermentation process to prevent it from turning into anaerobic fermentation due to insufficient oxygen supply.
[0003] At present, compost turning operations are mainly carried out by compost turning machines. However, the turning depth of existing compost turning machines is low, which makes it inconvenient to adjust the stirring mechanism according to the depth of the compost and difficult to adapt to compost turning operations at a greater depth, resulting in insufficient turning and poor turning effects, which in turn affects the fermentation effect of the compost. Moreover, the stirring blades and stirring shafts are usually fixed by welding, and often need to be replaced as a whole after wear, which is not only troublesome to disassemble and assemble, but also time-consuming and labor-intensive, and increases maintenance costs. Summary of the invention
[0004] In order to overcome the problem that the turning depth of the existing compost turning machine in the background technology is low, it is not convenient to adjust the stirring mechanism according to the compost depth, and it is difficult to adapt to the turning operation at a larger depth, resulting in insufficient turning and poor turning effect, which in turn affects the fermentation effect of the compost; and the stirring blades and the stirring shaft are usually welded and fixed, and often need to be replaced as a whole after wear, which is not only troublesome to disassemble and assemble, time-consuming and labor-intensive, but also increases the maintenance cost. The utility model provides a compost turning machine for pig manure fermentation; by setting a lifting mechanism, it is convenient to adjust the turning assembly according to the compost depth, and multiple turning assemblies can be assembled according to needs. The rotation directions of adjacent turning assemblies are different, which is conducive to breaking up the agglomerated compost, can adapt to the turning operation at a larger depth, make the compost turning more sufficient, thereby achieving a good turning effect, and further ensuring the fermentation effect of the compost; the turning assembly can be disassembled and replaced separately after wear, and the disassembly and assembly are simple, efficient, and the maintenance cost is reduced.
[0005] To achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a turning machine for pig manure fermentation mainly includes a gantry, a mounting shell, a driving assembly, a lifting mechanism, a turning assembly, walking wheels, and a material baffle plate. The side of the gantry is provided with a material baffle plate, and the lifting mechanism is installed on the material baffle plate. The mounting shell is located between the lifting mechanisms and is connected to the lifting mechanisms. The driving assembly is installed on the mounting shell, the turning assembly is installed on the bottom of the mounting shell and is connected to the driving assembly. The turning assembly is docked with adjacent turning assemblies and fixed by bolts, and walking wheels are respectively provided at the bottom of the gantry.
[0006] The lifting mechanism includes a first motor, a screw rod, a guide rod, and a slider. The screw rod and the guide rod are installed on the baffle plate through a bearing seat. The slider is slidably installed on the guide rod and is threadedly connected to the screw rod. The first motor is installed on the baffle plate and is transmission-connected to the screw rod.
[0007] The driving assembly includes a second motor, a driving shaft, a driven shaft, a driving gear, and a driven gear. The second motor is installed at the top of the mounting shell and is located in the middle of the mounting shell. The driving shaft is installed in the mounting shell through a bearing. The driving shaft is provided with a driving gear. The second motor is connected to the driving shaft in a transmission manner. Driven shafts are evenly installed along the horizontal direction of the mounting shell. The driven shafts are respectively located on both sides of the driving shaft. The driven shafts are provided with driven gears. The driving gears are meshed with adjacent driven gears, and the driven gears are meshed with adjacent driven gears. The ends of the driving shaft and the driven shaft are respectively installed with flipping assemblies.
[0008] The flipping assembly comprises a connecting rod and a flipping blade. The connecting rod is evenly provided with flipping blades that are easy to disassemble and assemble along the circumferential direction. The connecting rods of the flipping assembly are fixed by bolts.
[0009] A third motor is installed at the bottom end of the gantry, and the third motor is connected to the wheel axle of the walking wheel through a reducer.
[0010] A material shielding cover is installed on the gantry, a rubber strip for blocking materials is arranged at the rear end of the material shielding cover, a water pipe is installed on the inner wall of the material shielding cover, and atomizing nozzles for dust reduction are evenly arranged on the water pipe.
[0011] Beneficial effects of the utility model:
[0012] The utility model provides a lifting mechanism, which makes it easy to adjust the turning component according to the depth of the compost, and can assemble a plurality of turning components according to needs. The rotation directions of adjacent turning components are different, which is conducive to breaking up the agglomerated compost and can adapt to turning operations at a greater depth, so that the compost can be turned more fully, thereby achieving a good turning effect and further ensuring the fermentation effect of the compost. The turning components can be disassembled and replaced separately after being worn, and the disassembly and assembly are simple, the efficiency is high, and the maintenance cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This utility model is a three-dimensional schematic diagram Figure 1 .
[0014] Figure 2 It is a three-dimensional schematic diagram of the internal structure of the utility model.
[0015] Figure 3 yes Figure 2 Schematic diagram of the three-dimensional structure at A in the middle.
[0016] Figure 4 This utility model is a three-dimensional schematic diagram Figure 2 .
[0017] Figure 5 It is a three-dimensional schematic diagram of the installation status of the flip-throw component.
[0018] Figure 6 It is a three-dimensional schematic diagram of the water pipe installation status. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technicians.
[0020] The utility model discloses a turning machine for pig manure fermentation, which mainly comprises a gantry 1, a mounting shell 2, a driving assembly 3, a lifting mechanism 4, a turning assembly 5, walking wheels 6, and a material baffle plate 7. The side of the gantry 1 is provided with a material baffle plate 7, and the lifting mechanism 4 is installed on the material baffle plate 7. The mounting shell 2 is located between the lifting mechanisms 4 and connected to the lifting mechanisms 4. The driving assembly 3 is installed on the mounting shell 2, and the turning assembly 5 is installed at the bottom of the mounting shell 2 and connected to the driving assembly 3. The turning assembly 5 is docked with the adjacent turning assembly 5 and fixed by bolts. Walking wheels 6 are respectively arranged at the bottom of the gantry 1. When working, the mounting shell 2 is driven to move by the lifting mechanism 4, so that The turning component 5 is adjusted to adapt to the depth of the compost, and then the driving component 3 is started to work, which further drives the turning component 5 to work, and the gantry 1 is driven to move by the walking wheel 6 to turn the compost. The utility model is convenient for adjusting the turning component according to the depth of the compost by arranging a lifting mechanism, and multiple turning components can be assembled according to needs. The rotation directions of adjacent turning components are different, which is conducive to breaking up the agglomerated compost and can adapt to turning operations at a greater depth, so that the compost is turned more fully, thereby achieving a good turning effect and further ensuring the fermentation effect of the compost. The turning components can be disassembled and replaced separately after being worn, and the disassembly and assembly are simple and efficient, which reduces the maintenance cost.
[0021] The lifting mechanism 4 includes a first motor 41, a screw rod 42, a guide rod 43, and a slider 44. The screw rod 42 and the guide rod 43 are mounted on the baffle plate 7 through a bearing seat. The slider 44 is slidably mounted on the guide rod 43 and is threadedly connected to the screw rod 42. The first motor 41 is mounted on the baffle plate 7, and the first motor 41 is transmission-connected to the screw rod 42; the driving assembly 3 includes a second motor 31, a driving shaft 32, a driven shaft 33, a driving gear 34, and a driven gear 35. The second motor 31 is mounted on the top of the mounting shell 2 The second motor 31 is connected to the driving shaft 32 through a bearing. A driven shaft 33 is evenly installed along the upper side of the mounting shell 2. The driven shafts 33 are respectively located on both sides of the driving shaft 32. A driven gear 35 is provided on the driven shaft 33. The driving gear 34 is meshed with the adjacent driven gear 35. The driven gear 35 is meshed with the adjacent driven gear 35. The ends of the driving shaft 32 and the driven shaft 33 are respectively installed with flipping components 5.
[0022] During operation, the first motor 41 is started, the first motor 41 drives the screw rod 42 to rotate, the screw rod 42 drives the slider 44 to slide axially along the guide rod 43, and further drives the mounting shell 2 to move, so that the turning assembly 5 is adapted to the depth of the compost, the first motor 41 is stopped, and then the second motor 31 is started, the second motor 31 drives the driving shaft 32 to rotate, the driving shaft 32 drives the driven gear 35 and the driven shaft 33 to rotate through the driving gear 34, and drives the turning assembly 5 to rotate through the driving shaft 32 and the driven shaft 33 respectively, so as to realize the turning operation of the compost; the rotation directions of adjacent turning assemblies 5 are different, which is conducive to breaking up the agglomerated compost and further improving the turning effect.
[0023] The turning assembly 5 includes a connecting rod 51 and turning leaves 52. The connecting rod 51 is evenly provided with turning leaves 52 for easy disassembly and assembly along the circumferential direction. The connecting rods 51 of the turning assembly 5 are fixed by bolts. A plurality of turning assemblies can be docked and assembled according to needs, and can adapt to turning operations at a greater depth, so that the compost can be turned more fully, thereby achieving a good turning effect. The turning assembly can be disassembled and replaced separately after being worn, and the disassembly and assembly are simple, efficient, and the maintenance cost is reduced.
[0024] A third motor 8 is installed at the bottom end of the gantry 1, and the third motor 8 is connected to the wheel axle of the walking wheel 6 through a reducer; during operation, the third motor 8 is started, and the walking wheel 6 is driven to rotate by the third motor 8, which further drives the gantry 1 to move, so as to facilitate the comprehensive turning and throwing operation of the organic fertilizer.
[0025] A material shielding cover 9 is installed on the gantry 1, and a rubber strip 91 for blocking material is provided at the rear end of the material shielding cover 9. A water pipe 10 is installed on the inner wall of the material shielding cover 9, and atomizing nozzles for dust reduction are evenly arranged on the water pipe 10. During operation, water is passed through the water pipe 10, and dust is reduced by spraying through the atomizing nozzle to reduce the flying of dust. The material shielding cover 9 and the rubber strip 91 can block the splashing of manure, and the material shielding cover 9 can also block a part of the dust generated by flipping, further reducing the flying of dust.
[0026] Working process:
[0027] During operation, the first motor 41 is started, the first motor 41 drives the screw rod 42 to rotate, the screw rod 42 drives the slider 44 to slide axially along the guide rod 43, and further drives the mounting shell 2 to move, so that the turning assembly 5 is adapted to the depth of the compost, the first motor 41 is stopped, and then the second motor 31 is started, the second motor 31 drives the driving shaft 32 to rotate, the driving shaft 32 drives the driven gear 35 and the driven shaft 33 to rotate through the driving shaft 32 and the driven shaft 33, respectively driving the turning assembly 5 to rotate, the third motor 8 is started, the third motor 8 drives the walking wheel 6 to rotate, and further drives the gantry 1 to move, so as to facilitate the comprehensive turning operation of the organic fertilizer; during operation, the water pipe 10 is passed through the water pipe 10, and ... Water is sprayed through the atomizing nozzle to reduce dust and reduce the flying of dust. The material cover 9 and the rubber strip 91 can block the splashing of manure. The material cover 9 can also block a part of the dust generated by turning over, further reducing the flying of dust. The utility model is convenient for adjusting the turning over assembly according to the depth of the compost by arranging a lifting mechanism, and multiple turning over assemblies can be assembled according to needs. The rotation directions of adjacent turning over assemblies are different, which is conducive to breaking up the agglomerated compost and can adapt to turning over operations at a greater depth, so that the compost can be turned more fully, thereby achieving a good turning over effect and further ensuring the fermentation effect of the compost. The turning over assembly can be disassembled and replaced separately after wear, and the disassembly and assembly are simple, the efficiency is high, and the maintenance cost is reduced.
[0028] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. A pig manure fermentation turning machine, characterized in that: The pig manure fermentation turning machine comprises a gantry (1), a mounting shell (2), a driving assembly (3), a lifting mechanism (4), a turning assembly (5), a running wheel (6), and a material baffle plate (7). The gantry (1) is provided with a material baffle plate (7) on the side, the lifting mechanism (4) is mounted on the material baffle plate (7), the mounting shell (2) is located between the lifting mechanisms (4) and is connected to the lifting mechanisms (4), the driving assembly (3) is mounted on the mounting shell (2), the turning assembly (5) is mounted on the bottom of the mounting shell (2) and is connected to the driving assembly (3), the turning assembly (5) is butt-jointed with an adjacent turning assembly (5) and fixed by bolts, and the bottom of the gantry (1) is respectively provided with a running wheel (6).
2. A pig manure fermentation turning machine as claimed in claim 1, characterized in that: The lifting mechanism (4) comprises a first motor (41), a screw rod (42), a guide rod (43), and a slider (44); the screw rod (42) and the guide rod (43) are mounted on the baffle plate (7) via a bearing seat; the slider (44) is slidably mounted on the guide rod (43) and is threadedly connected to the screw rod (42); the first motor (41) is mounted on the baffle plate (7); and the first motor (41) is transmission-connected to the screw rod (42).
3. A pig manure fermentation turning machine as claimed in claim 1 or 2, characterized in that: The driving assembly (3) comprises a second motor (31), a driving shaft (32), a driven shaft (33), a driving gear (34), and a driven gear (35). The second motor (31) is mounted on the top of the mounting shell (2) and is located in the middle of the mounting shell (2). The driving shaft (32) is mounted in the mounting shell (2) via a bearing. The driving shaft (32) is provided with a driving gear (34). The second motor (31) is transmission-connected to the driving shaft (32). Driven shafts (33) are evenly mounted on the upper edge of the mounting shell (2) in a lateral direction. The driven shafts (33) are respectively located on both sides of the driving shaft (32). The driven shafts (33) are provided with driven gears (35). The driving gear (34) meshes with an adjacent driven gear (35). The driven gear (35) meshes with an adjacent driven gear (35). The ends of the driving shaft (32) and the driven shaft (33) are respectively provided with flipping assemblies (5).
4. A pig manure fermentation turning machine as claimed in claim 3, characterized in that: The flipping assembly (5) comprises a connecting rod (51) and a flipping blade (52). The connecting rod (51) is provided with flipping blades (52) that are easy to disassemble and assemble, and the connecting rods (51) of the flipping assembly (5) are fixed by bolts.
5. A pig manure fermentation turning machine as claimed in claim 1 or 4, characterized in that: A third motor (8) is installed at the bottom end of the gantry (1), and the third motor (8) is connected to the wheel axle of the walking wheel (6) through a reducer.
6. A pig manure fermentation turning machine as claimed in claim 1 or 4, characterized in that: A material shielding cover (9) is installed on the gantry (1), a rubber strip (91) for blocking material is provided at the rear end of the material shielding cover (9), a water pipe (10) is installed on the inner wall of the material shielding cover (9), and atomizing nozzles for dust reduction are evenly arranged on the water pipe (10).