Fluff collecting equipment for denim fabric processing
By designing a wool floe collection equipment for denim fabric processing, using a servo motor to drive the horizontal plate to hit the fabric surface, and combining the vacuum cleaner plate and the suction collection system of the exhaust fan, the problem of wool floe removal caused by insufficient suction force of the existing equipment is solved, and the processing efficiency is significantly improved.
Patent Information
- Application Number
- CN202421333535.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When existing denim fabric processing equipment removes floss and thread tips on the surface of the fabric, insufficient suction force makes it difficult to completely remove, affecting processing efficiency.
A denim fabric processing fleece collection device including a base, a concave bracket, a mounting plate and a vacuum tray is designed. The servo motor drives the horizontal plate to rotate up and down, taps the surface of the fabric, slaps the adhered wool, and uses a vacuum tray and a fan to suck it into the dust collector box in real time to collect it.
It effectively avoids wool and thread heads close to the surface of the fabric, improves the collection efficiency of wool and improves the overall efficiency of denim fabric processing.
Smart Images

Figure CN222631899U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of denim fabric processing, in particular to a denim fabric processing lint collecting device. Background Art
[0002] Denim fabric is a thicker yarn-dyed warp twill cotton cloth. The warp yarn is dark in color, generally indigo blue, and the weft yarn is light in color, generally light gray or scoured white yarn. It is also called indigo work cloth. When denim fabric is processed, lint or thread ends will adhere to the surface of the fabric. Equipment is needed to remove and collect the lint or thread ends on the surface before the next processing can be carried out.
[0003] At present, the lint collecting device is usually arranged on both sides of the conveying equipment, which cannot be adjusted and can only collect lint in a small range. However, the lint often adheres closely to the fabric, and the suction of the collecting device is insufficient, making it difficult to remove it. Therefore, a lint collecting device for processing denim fabric is proposed to prevent the lint and thread ends from adhering closely to the surface of the denim fabric, and then adjust the lint collecting device to collect most of the lint, thereby improving the processing efficiency. Utility Model Content
[0004] In view of the problems in the prior art, the utility model provides a lint collection device for processing denim fabrics, which is convenient for preventing lint and thread ends from adhering to the surface of denim fabrics, and then adjusting the lint collection device to collect most of the lint, thereby improving processing efficiency.
[0005] The technical solution adopted by the utility model to solve the technical problem is a denim fabric processing lint collection device, including a base, a concave bracket, a mounting plate and a dust suction plate, support plates are arranged on both sides of the top of the base, a motor is arranged on one side of the support plate, a conveying roller is installed through a rotating shaft at a position corresponding to the motor on the inner side of the support plate, a cylinder is arranged between the top of the base corresponding to the support plates, a driving end of the top of the cylinder is fixed to the concave bracket by a screw, a servo motor is arranged on one side of the concave bracket, and a transverse plate is installed through a rotating shaft at a position corresponding to the servo motor in the concave bracket;
[0006] Mounting plates are provided on both sides of the base, hydraulic cylinders are provided on the tops of the mounting plates, connecting plates are provided on the tops of the hydraulic cylinders, dust collecting plates are fixed on the tops of the connecting plates through reserved openings and bolts, a dust collecting box is provided on one side of the base, and the dust collecting box and the dust collecting box are connected by a telescopic pipe.
[0007] By adopting the above technical solution, the motor drives the conveying roller to rotate, and then cooperates with the limiting roller to transport the denim fabric.
[0008] Specifically, the driving end of the motor is connected to the conveying roller via a rotating shaft, and a limiting roller is provided at the bottom of the conveying roller.
[0009] By adopting the above technical solution, the conveying roller is driven to rotate by a motor, and the limiting roller is used to limit the position of the denim fabric, thereby transporting and conveying the denim fabric.
[0010] Specifically, the driving end of the servo motor is connected to the cross plate through a rotating shaft.
[0011] Specifically, a controller is fixed to a position on one side of the concave bracket corresponding to the bottom of the servo motor by means of bolts, and the servo motor and the controller are connected by wires.
[0012] By adopting the above technical solution, the controller is used to adjust the swing frequency of the servo motor, and then the servo motor is used to drive the horizontal plate to rotate up and down, so as to continuously beat the surface of the denim fabric, and the lint adhering to the surface is beaten up to avoid adhesion that cannot be removed.
[0013] Specifically, a telescopic pipe is fixed at the air outlet on the top of the dust collecting pan by bolts, and one end of the telescopic pipe is connected to the dust collecting box by bolts.
[0014] Specifically, the exhaust fan is fixed to the top of the dust box through a reserved opening and bolts, and one side of the dust box is connected to the box door through a hinge.
[0015] By adopting the above technical solution, the exhaust fan is used in conjunction with the telescopic pipe and the dust suction disc to suck the continuously floating hair into the dust collection box for centralized collection in real time, and then the box door is opened regularly to clean the hair.
[0016] Beneficial effects of the utility model:
[0017] (1) The utility model discloses a denim fabric processing lint collection device, wherein a controller adjusts the swing frequency of a servo motor, and then drives a horizontal plate to rotate up and down through the servo motor, thereby continuously beating the surface of the denim fabric, beating up the lint adhering to the surface, and facilitating suction and collection.
[0018] (2) The utility model discloses a denim fabric processing lint collection device, which uses a hydraulic cylinder to drive the connecting plate and the dust plate to move and adjust the spacing according to the flapping amplitude of the horizontal plate, so as to prevent the horizontal plate from damaging the dust plate. Then, the exhaust fan cooperates with the telescopic pipe and the dust plate to suck the continuously floating lint into the dust box for centralized collection in real time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is an overall schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the base of the utility model;
[0022] Figure 3 It is a schematic diagram of the installation plate of the utility model;
[0023] In the figure: 1. base; 2. support plate; 3. motor; 4. conveyor roller; 5. limit roller; 6. cylinder; 7. concave bracket; 8. servo motor; 9. cross plate; 10. mounting plate; 11. hydraulic cylinder; 12. connecting plate; 13. dust suction disc; 14. telescopic pipe; 15. dust collection box; 16. exhaust fan; 17. box door; 18. controller. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] In order to prevent the lint and thread ends from sticking to the surface of the denim fabric, the lint collecting device is adjusted to collect most of the lint, thereby improving the processing efficiency. Figure 1-3 As shown, the utility model of a denim fabric processing lint collection device comprises a base 1, a concave bracket 7, a mounting plate 10 and a dust collecting plate 13, support plates 2 are arranged on both sides of the top of the base 1, a motor 3 is arranged on one side of the support plate 2, a conveying roller 4 is installed via a rotating shaft at a position corresponding to the motor 3 on the inner side of the support plate 2, a cylinder 6 is arranged between the top of the base 1 and the support plates 2, a concave bracket 7 is fixed to the driving end of the top of the cylinder 6 via a screw, a servo motor 8 is arranged on one side of the concave bracket 7, and a transverse plate 9 is installed via a rotating shaft at a position corresponding to the servo motor 8 in the concave bracket 7;
[0026] Mounting plates 10 are provided on both sides of the base 1, hydraulic cylinders 11 are provided on the tops of the mounting plates 10, connecting plates 12 are provided on the tops of the hydraulic cylinders 11, dust collecting plates 13 are fixed on the tops of the connecting plates 12 through reserved openings and bolts, dust collecting boxes 15 are provided on one side of the base 1, and the dust collecting boxes 13 and 15 are connected through telescopic pipes 14.
[0027] When in use, the motor 3 drives the conveying roller 4 to rotate, and then cooperates with the limiting roller 5 to transport the denim fabric.
[0028] In order to clean and collect the lint on the surface of the denim fabric, for example, Figure 1 , Figure 2 As shown, the utility model also includes that the driving end of the motor 3 is connected to the conveying roller 4 through a rotating shaft, and a limiting roller 5 is provided at the bottom of the conveying roller 4.
[0029] When in use, the motor 3 drives the conveying roller 4 to rotate, and then cooperates with the limiting roller 5 to transport the denim fabric.
[0030] For example, Figure 1 , Figure 2 As shown, the utility model also includes that the driving end of the servo motor 8 is connected to the transverse plate 9 through a rotating shaft.
[0031] For example, Figure 1 , Figure 2 As shown, the utility model also includes that a controller 18 is fixed to a position on one side of the concave bracket 7 corresponding to the bottom of the servo motor 8 by bolts, and the servo motor 8 and the controller 18 are connected by wires.
[0032] When in use, the controller 18 adjusts the swing frequency of the servo motor 8, and then the servo motor 8 drives the horizontal plate 9 to rotate up and down, thereby continuously beating the surface of the denim fabric to beat up the lint adhering to the surface to avoid adhesion and inability to remove.
[0033] For example, Figure 1 , Figure 3 As shown, the utility model also includes that a telescopic pipe 14 is fixed to the air outlet on the top of the dust collecting plate 13 by bolts, and one end of the telescopic pipe 14 is connected to the dust collecting box 15 by bolts.
[0034] For example, Figure 1 , Figure 3 As shown, the utility model also includes that the top of the dust box 15 is fixed with an exhaust fan 16 through a reserved opening and bolts, and one side of the dust box 15 is connected to a box door 17 through a hinge.
[0035] When in use, the exhaust fan 16 cooperates with the telescopic pipe 14 and the dust collecting plate 13 to suck the continuously floating hair into the dust collecting box 15 for centralized collection, and then the box door 17 is opened regularly to clean the hair.
[0036] When the utility model is in use, the motor 3 drives the conveying roller 4 to rotate, and then cooperates with the limiting roller 5 to transport and convey the denim fabric;
[0037] When the denim fabric is transported to the bottom of the horizontal plate 9, the driving cylinder 6 drives the horizontal plate 9 to adjust the spacing to be close to the surface of the denim fabric, and then the controller 18 adjusts the frequency of the servo motor 8, and then the servo motor 8 drives the horizontal plate 9 to rotate up and down, so as to continuously beat the surface of the denim fabric, and beat up the fluff adhering to the surface to avoid adhesion that cannot be removed;
[0038] According to the amplitude of the horizontal plate 9 beating, the hydraulic cylinder 11 drives the connecting plate 12 and the dust collecting plate 13 to move and adjust the spacing to prevent the horizontal plate 9 from damaging the dust collecting plate 13. Then, the exhaust fan 16 cooperates with the telescopic pipe 14 and the dust collecting plate 13 to suck the continuously floating hair into the dust collecting box 15 for centralized collection.
[0039] Open the door 17 regularly to clean the fluff.
[0040] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A denim fabric processing lint collection device, characterized in that: The utility model comprises a base (1), a concave bracket (7), a mounting plate (10) and a dust collecting plate (13), wherein support plates (2) are arranged on both sides of the top of the base (1), a motor (3) is arranged on one side of the support plate (2), a conveying roller (4) is installed via a rotating shaft at a position corresponding to the motor (3) on the inner side of the support plate (2), a cylinder (6) is arranged between the top of the base (1) and the support plate (2), a driving end of the top of the cylinder (6) is fixed to the concave bracket (7) via a screw, a servo motor (8) is arranged on one side of the concave bracket (7), and a transverse plate (9) is installed via a rotating shaft at a position corresponding to the servo motor (8) in the concave bracket (7); Both sides of the base (1) are provided with mounting plates (10), the tops of the mounting plates (10) are provided with hydraulic cylinders (11), the tops of the hydraulic cylinders (11) are provided with connecting plates (12), the tops of the connecting plates (12) are fixed with dust collecting plates (13) via reserved openings and bolts, one side of the base (1) is provided with a dust collecting box (15), and the dust collecting box (13) and the dust collecting box (15) are connected via a telescopic pipe (14).
2. The denim fabric processing lint collection device according to claim 1, characterized in that: The driving end of the motor (3) is connected to the conveying roller (4) via a rotating shaft, and a limiting roller (5) is provided at the bottom of the conveying roller (4).
3. The denim fabric processing lint collection device according to claim 1, characterized in that: The driving end of the servo motor (8) is connected to the transverse plate (9) via a rotating shaft.
4. The denim fabric processing lint collecting device according to claim 1, characterized in that: A controller (18) is fixed to a position on one side of the concave bracket (7) corresponding to the bottom of the servo motor (8) by means of bolts, and the servo motor (8) and the controller (18) are connected by means of electric wires.
5. The denim fabric processing lint collecting device according to claim 1, characterized in that: A telescopic pipe (14) is fixed to the air outlet at the top of the dust collecting pan (13) by means of bolts, and one end of the telescopic pipe (14) is connected to the dust collecting box (15) by means of bolts.
6. The denim fabric processing lint collecting device according to claim 1, characterized in that: The top of the dust collecting box (15) is fixed with an exhaust fan (16) via a reserved opening and bolts, and one side of the dust collecting box (15) is connected with a box door (17) via a hinge.