Channel device and mining excavator
By designing a channel device that divides the area, the problem of grease spill pollution near concentrated lubricating oil barrels on mining excavators is solved, and effective pollution prevention and safety guarantees are achieved.
Patent Information
- Application Number
- CN202420793812.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The lubricating grease near the centralized lubricating oil barrel on the mining excavator spills or leaks, causing contamination of the fuselage and walking passages, and it is difficult to clean it up, posing safety hazards.
A channel device is designed, including a rigid frame, divided into a walking inspection area, a centralized lubricating oil barrel installation area and a hollow area. The hollow area is arranged between the walking inspection area and the centralized lubricating oil barrel installation area, and is used to flow out of overflowing grease to prevent contamination.
It effectively prevents the pollution of the vehicle fuselage and walking passages of concentrated lubricating oil barrels from the overflow of grease on the centralized lubricating oil barrels, reduces the difficulty of cleaning the polluted areas, and ensures the safety of operators.
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Figure CN222632381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a channel device, in particular to a channel device with a centralized lubricating oil barrel installation platform, belonging to the technical field of mining excavators. Background Art
[0002] Large mining excavators are large in size and have many points that require daily lubrication, so centralized lubrication devices are often required. The centralized lubrication oil barrels are usually placed on the fuselage. During daily oiling, the oil pump and pipelines above the lubricating oil barrels will overflow or leak grease, causing grease contamination of the vehicle and making it difficult to clean. If the contamination reaches the vehicle passages, there is also a major safety hazard for people on the vehicle. Summary of the invention
[0003] The utility model overcomes the problems of grease overflowing from the vicinity of the centralized lubricating oil barrel used on the existing mining excavator, which pollutes the machine body and the walking passage and is difficult to clean, as well as the potential safety hazards, and provides a passage device with a simple structure, convenient design, high structural strength, and good safety, which divides the installation area of the centralized lubricating oil barrel and the walking maintenance area into zones.
[0004] The utility model is implemented according to the following technical solutions:
[0005] In a first aspect, the utility model provides a channel device, comprising a rigid frame for connecting to a vehicle frame, wherein the installation area in the rigid frame is divided into:
[0006] Walking inspection area, including access panels for operators to step on;
[0007] A centralized lubricating oil barrel installation area, including an oil barrel installation plate for assembling at least one centralized lubricating oil barrel;
[0008] The hollow area is arranged between the walking and maintenance area and the centralized lubricating oil barrel installation area, and can be used as a channel device for grease outflow from the auxiliary components and pipelines installed on the centralized lubricating oil barrel.
[0009] In some embodiments, the rigid frame comprises:
[0010] A channel body mounting plate, the side of which is assembled on the vehicle frame by fasteners, and the top surface is connected to the bottom surface of the channel plate and the oil drum mounting plate;
[0011] A channel enclosure, which constitutes the three remaining sides of the rigid frame except the side of the channel body mounting plate, wherein the upper edge of the channel enclosure is higher than the channel plate and the oil drum mounting plate, and the lower edge of the channel enclosure is lower than the channel plate and the oil drum mounting plate, thereby enclosing the channel plate and the oil drum mounting plate;
[0012] A plurality of bottom fixing ribs are arranged at intervals between the bottom surfaces of the channel plate and the oil drum mounting plate and the sides of the channel enclosure plate and the channel body mounting plate to fix the channel body mounting plate, the channel enclosure plate, the channel plate and the oil drum mounting plate together.
[0013] In some embodiments, a notch is provided in the middle of the long side portion of the channel enclosure, and a multi-step pedal is installed on the outer side surface of the channel enclosure below the notch.
[0014] In some embodiments, a guardrail is installed on the outer side surface of the channel enclosure except for the notch through a guardrail mounting seat, and handrails connected to the guardrail are provided on both sides of the multi-step pedal. No shielding component is provided above the notch or a hinged door is provided above the notch, so as to be used as the entrance of the channel device.
[0015] In some embodiments, the oil drum mounting plate is not connected to the channel plate, and a gap therebetween forms a first hollow area of the hollow area.
[0016] In some embodiments, at least one through hole is provided between the oil drum mounting plate and the channel enclosure in the rigid frame, and the through hole forms a second hollow area of the hollow area.
[0017] In some embodiments, the channel plate is provided with a partition extending upward in a manner perpendicular to the channel plate at the end near the hollow area. The partition cooperates with the hollow area to separate the walking and maintenance area from the centralized lubricating oil barrel installation area on the one hand, and prevent overflowed grease from flowing to the walking and maintenance area on the other hand.
[0018] In some embodiments, the partition is provided with at least one oblong hole for passing a grease pipeline connected to a centralized lubricating oil barrel or a hydraulic pipeline of an oil pump.
[0019] In some embodiments, a pipe mounting plate is installed on the side of the partition facing the channel plate and near the oblong hole, and at least one threaded hole is opened on the pipe mounting plate for fixing at least one oil pipe clamp of a grease pipe connected to a centralized lubricating oil barrel or a hydraulic pipe of an oil pump.
[0020] In some embodiments, the channel plate is provided with anti-slip holes to ensure the safety of operators' walking and maintenance and the cleaning of dirt on the vehicle; the oil drum mounting plate is provided with multiple threaded fixing holes, and the hole size and number are determined according to the installation requirements of the centralized lubrication oil drum.
[0021] In a second aspect, the utility model provides a mining excavator, comprising:
[0022] A frame, on which a rotating platform is provided;
[0023] The above-mentioned passage device is assembled on the side of the skirt frame of the rotary platform through fasteners;
[0024] A centralized lubricating oil barrel is installed on the channel device.
[0025] Beneficial effects of the utility model:
[0026] The utility model has strong versatility, simple structure, high reliability and wide application range. It is suitable for mining excavator channels equipped with centralized lubrication, effectively preventing the overflow of grease from the centralized lubricating oil barrel from polluting the vehicle body and the walking channel, and greatly reducing the difficulty of cleaning the grease contaminated area. The centralized lubricating oil barrel and the walking maintenance channel are divided into zones, which is convenient for daily maintenance of the grease barrel and effectively guarantees the safety of operators. It is a very practical cab side channel walkway structure and is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.
[0028] In the attached picture:
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the channel device of the utility model;
[0030] Figure 2 It is a schematic diagram of the three-dimensional structure of the channel device of the utility model (bottom direction);
[0031] Figure 3 This is a schematic diagram of the installation of the channel device and the centralized lubricating oil barrel of the utility model;
[0032] Figure 4 This is a schematic diagram of the installation of the channel device and the centralized lubricating oil barrel of the utility model (from another angle).
[0033] In the figure: 1. channel enclosure, 2. channel plate, 3. pipeline mounting plate, 4. partition, 5. oil drum mounting plate, 6. channel body mounting plate, 7. bottom fixed rib plate, 8. centralized lubricating oil drum, 9. guardrail, 10. pedal, 11. handrail, 12. notch, 13. through hole.
[0034] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0036] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a channel device includes a rigid frame for connecting to a vehicle frame, and the installation area in the rigid frame is divided into a walking and maintenance area, a centralized lubricating oil barrel installation area and a hollow area; the walking and maintenance area includes a channel plate 2 for operators to step on; the centralized lubricating oil barrel installation area includes an oil barrel installation plate 5 for assembling at least one centralized lubricating oil barrel 8; the hollow area is arranged between the walking and maintenance area and the centralized lubricating oil barrel installation area, and can flow grease overflowing from the accessories installed on the centralized lubricating oil barrel 8 and the pipeline out of the channel device.
[0039] The above rigid frame is further described below.
[0040] Continue to refer to Figure 1 , Figure 2As shown, the rigid frame includes a channel body mounting plate 6, a channel enclosure 1 and a plurality of bottom fixing ribs 7; the side of the channel body mounting plate 6 is assembled on the frame by fasteners, and the top surface of the channel body mounting plate 6 is connected to the bottom surfaces of the channel plate 2 and the oil drum mounting plate 5; the channel enclosure 1 constitutes the remaining three sides of the rigid frame excluding the side of the channel body mounting plate 6, the upper edge of the channel enclosure 1 is higher than the channel plate 2 and the oil drum mounting plate 5, and the lower edge of the channel enclosure 1 is lower than the channel plate 2 and the oil drum mounting plate 5, thereby enclosing the channel plate 2 and the oil drum mounting plate 5 therein; a plurality of bottom fixing ribs 7 are arranged at intervals between the bottom surfaces of the channel plate 2 and the oil drum mounting plate 5 and the side surfaces of the channel enclosure 1 and the channel body mounting plate 6, fixing the channel body mounting plate 6, the channel enclosure 1, the channel plate 2 and the oil drum mounting plate 5 together.
[0041] It should be noted that the upper edge of the channel enclosure 1 is 70mm-140mm higher than the upper surface of the channel plate 2 to ensure the safety of people on the vehicle; the thickness and number of the bottom fixed ribs 7 are determined according to the length and area of the actual channel device and the support weight above the channel device.
[0042] Further solutions, such as Figure 1 , Figure 3 As shown, a notch 12 is provided in the middle of the long side of the channel enclosure 1 , and a multi-step pedal 10 is installed on the outer side surface of the channel enclosure 1 below the notch 12 .
[0043] Further solutions, such as Figure 1 , Figure 4 As shown, a guardrail 9 is installed on the outer side of the passage enclosure 1 except for the position of the notch 12 through a guardrail mounting seat, and handrails 11 connected to the guardrail 9 are provided on both sides of the multi-step pedal 10. No shielding component is provided above the notch 12 or a hinged door is provided above the notch 12, so that it is used as the entrance of the passage device.
[0044] It should be noted that a guardrail 9 is installed around the passage device and a handrail 11 is installed at the pedal 10 to facilitate daily maintenance of the centralized lubricating oil barrel 8 and effectively ensure the safety of operators.
[0045] like Figure 1 As shown, the oil drum mounting plate 5 is not connected to the channel plate 2, and there is a 30mm-40mm interval between the two, forming a first hollow area of the hollow area.
[0046] For further solutions, please refer to Figure 1 As shown, at least one through hole 13 is provided between the oil drum mounting plate 5 and the channel enclosure plate 1, and the through hole 13 forms a second hollow area of the hollow area.
[0047] As can be seen from the above, by using the first hollow area and the second hollow area, the grease leaking from the grease pipeline of the lubricating oil barrel 8 will not be continuously accumulated on the mounting platform, and the cleaning of the grease pollution is also convenient.
[0048] The above-mentioned channel plate and mounting plate are further described below.
[0049] like Figure 1 , Figure 3 , Figure 4 As shown, the channel plate 2 is provided with a partition 4 extending upward in a manner perpendicular to the channel plate 2 at the end near the hollow area. The partition 4 cooperates with the hollow area to separate the walking and maintenance area from the centralized lubricating oil barrel installation area on the one hand, and prevent the overflowed grease from flowing to the walking and maintenance area on the other hand.
[0050] From the above, it can be seen that the channel device separates the walking and maintenance area from the centralized lubricating oil barrel installation area through the leakage area and the partition 4 between the oil barrel mounting plate 5 and the channel plate 2. The leakage area and the partition 4 effectively prevent the grease overflowing from the components and pipelines above the centralized lubricating oil barrel 8 from contaminating the vehicle and the walking and maintenance area. The leaked grease can directly fall from the vehicle to the bottom of the vehicle or be flushed through the leakage area to the bottom of the vehicle, greatly reducing the difficulty of cleaning the grease-contaminated area.
[0051] For further solutions, please refer to Figure 1 , Figure 3 , Figure 4 As shown, at least one oblong hole is formed on the partition plate 4, for passing a grease pipeline connected to the centralized lubricating oil barrel 8 or a hydraulic pipeline of an oil pump.
[0052] For further solutions, please refer to Figure 1 , Figure 3 , Figure 4 As shown, a pipeline mounting plate 3 is installed on the side of the partition 4 facing the channel plate 2 and close to the oblong hole. The pipeline mounting plate 3 is provided with at least one threaded hole for fixing at least one oil pipe clamp of a grease pipeline or a hydraulic pipeline of an oil pump connected to a centralized lubricating oil barrel 8.
[0053] For further solutions, please refer to Figure 1 , Figure 2 As shown, the channel plate 2 is provided with anti-skid holes to ensure the safety of operators' walking and maintenance and the cleaning of dirt on the vehicle; the oil barrel mounting plate 5 is provided with a plurality of threaded fixing holes, and the hole size and number are determined according to the installation requirements of the centralized lubricating oil barrel.
[0054] In summary, the utility model has strong versatility, simple structure, high reliability and wide application range. It is suitable for mining excavator channels equipped with centralized lubrication, effectively preventing the pollution of the vehicle body and walking channels by the overflow of grease from the centralized lubricating oil barrel, and greatly reducing the difficulty of cleaning the grease contaminated area. The centralized lubricating oil barrel and the walking maintenance channel are divided into zones, which is convenient for daily maintenance of the grease barrel and effectively guarantees the safety of operators. It is a very practical cab side channel walkway structure, which is worth promoting.
[0055] The utility model also provides a mining excavator, comprising a vehicle frame, a centralized lubricating oil barrel and the above-mentioned channel device; a rotating platform is arranged on the vehicle frame; the channel device is assembled on the side of the rotating platform skirt frame by bolts; and the centralized lubricating oil barrel is installed on the channel device.
[0056] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this description.
[0057] In addition, those skilled in the art will understand that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments also means being within the scope of protection of the present utility model and forming different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.
[0058] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent can make some changes or modify the technical content suggested above into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of the solution of the utility model.
Claims
1. A channel device, characterized in that: It includes a rigid frame for connecting to the vehicle frame, and the mounting area in the rigid frame is divided into: Walking inspection area, including access panels for operators to step on; A centralized lubricating oil barrel installation area, including an oil barrel installation plate for assembling at least one centralized lubricating oil barrel; The hollow area is arranged between the walking and maintenance area and the centralized lubricating oil barrel installation area, and can be used as a channel device for grease outflow from the auxiliary components and pipelines installed on the centralized lubricating oil barrel.
2. A channel device according to claim 1, characterized in that: The rigid frame comprises: A channel body mounting plate, the side of which is assembled on the vehicle frame by fasteners, and the top surface is connected to the bottom surface of the channel plate and the oil drum mounting plate; A channel enclosure, which constitutes the three remaining sides of the rigid frame except the side of the channel body mounting plate, wherein the upper edge of the channel enclosure is higher than the channel plate and the oil drum mounting plate, and the lower edge of the channel enclosure is lower than the channel plate and the oil drum mounting plate, thereby enclosing the channel plate and the oil drum mounting plate; A plurality of bottom fixing ribs are arranged at intervals between the bottom surfaces of the channel plate and the oil drum mounting plate and the sides of the channel enclosure plate and the channel body mounting plate to fix the channel body mounting plate, the channel enclosure plate, the channel plate and the oil drum mounting plate together.
3. A channel device according to claim 2, characterized in that: A notch is provided in the middle of the long side of the channel enclosure, and a multi-step pedal is installed on the outer side surface of the channel enclosure below the notch.
4. A channel device according to claim 3, characterized in that: A guardrail is installed on the outer side surface of the channel enclosure except the notch through a guardrail mounting seat, and handrails connected to the guardrail are provided on both sides of the multi-step pedal. No shielding component is provided above the notch or a hinged door is provided above the notch, so that it is used as the entrance of the channel device.
5. A channel device according to claim 1, characterized in that: The oil drum mounting plate is not connected to the channel plate, and a gap therebetween forms a first hollow area of the hollow area.
6. A channel device according to claim 5, characterized in that: At least one through hole is provided between the oil drum mounting plate and the channel enclosure in the rigid frame, and the at least one through hole forms a second hollow area of the hollow area.
7. A channel device according to claim 1, characterized in that: The channel plate is provided with a partition extending upward in a manner perpendicular to the channel plate at the end near the hollow area. The partition cooperates with the hollow area to separate the walking and maintenance area from the centralized lubricating oil barrel installation area on the one hand, and prevent overflowing grease from flowing to the walking and maintenance area on the other hand.
8. A channel device according to claim 7, characterized in that: The partition plate is provided with at least one oblong hole for penetrating a grease pipeline connected to a centralized lubricating oil barrel or a hydraulic pipeline of an oil pump.
9. A channel device according to claim 8, characterized in that: A pipeline mounting plate is installed on the side of the partition facing the channel plate and close to the oblong hole. The pipeline mounting plate is provided with at least one threaded hole for fixing at least one oil pipe clamp of a grease pipeline or a hydraulic pipeline of an oil pump connected to a centralized lubricating oil barrel.
10. A channel device according to claim 1, characterized in that: The channel plate is provided with anti-skid holes to ensure the safety of operators' walking and maintenance and to clean the dirt on the vehicle; The oil drum mounting plate is provided with a plurality of threaded fixing holes, and the hole diameter and the number are determined according to the installation requirements of the centralized lubrication oil drum.
11. A mining excavator, characterized in that: include: A frame, on which a rotating platform is provided; The channel device according to any one of claims 1 to 10 is assembled on the side of the skirt frame of the rotary platform by fasteners; A centralized lubricating oil barrel is installed on the channel device.