Novel composite wallboard for low-rise assembly type steel structure house

By designing a rotatable panel and cross-dividing panel structure, a new composite wall panel combining adjustment components and tension springs, the complexity and inefficiency of existing composite wall panels in the transportation and installation process is solved, convenient transportation and efficient installation are achieved, and the flatness of the wall is ensured.

CN222632576UActive Publication Date: 2025-03-18HARBIN LONGQING STEEL STRUCTURE COLOR PLATE CO LTD
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Patent Information

Application Number
CN202421198396.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The composite wall panels of existing prefabricated steel structure residential buildings have problems such as large weight, high lifting risks, and large installation errors during transportation and installation, resulting in complex construction and low efficiency.

Method used

A new composite wall panel for low-rise prefabricated steel structure residential use is designed, adopting a rotatable panel and partition structure, combining adjustment components and tension springs to realize the expansion and storage of the wall, which is convenient for transportation, and the adjustment frame is adapted to the installation error to ensure the smoothness of the wall.

Benefits of technology

This technical solution improves the transportation convenience and installation efficiency of wall panels, reduces construction errors, and ensures the flatness and stability of the wall.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fabricated buildings, in particular to a novel composite wallboard for a low-rise fabricated steel structure house, which comprises a wall body, the wall body comprises a plurality of diaphragm plates, and two panels are rotatably mounted on the front side and the rear side of each of two adjacent diaphragm plates respectively; mounting frames are arranged on two sides of the wall body; fixing plates are slidably mounted at the top and the bottom of the transverse partition; the panels are connected with the transverse partition plates, the rotating frames are used for connecting every two adjacent panels, the wall body can be unfolded and folded, and transportation is convenient; the distance between the mounting plate and the connecting plate is adjusted through rotation of the adjusting frame between the mounting plate and the connecting plate so as to adapt to mounting errors; when the adjusting frame rotates, the two ends of the adjusting frame get close to each other, so that the extension spring is compressed, the two ends of the adjusting frame tend to get away from each other under the action of the elastic force of the extension spring, and when the mounting plate is fixedly connected with the steel structure, the two ends of the adjusting frame get away from each other, the panel and the transverse partition plate can be pulled towards the two sides, and flatness of the wall is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembled buildings, in particular to a novel composite wall panel for low-rise assembled steel structure houses. Background Art

[0002] Steel structure houses refer to houses whose main structure is made of steel or steel plates. Each structure is connected by riveting, welding or bolts. The walls of steel structure houses are generally made of composite wall panels to shorten the construction time.

[0003] The composite wall panels of existing prefabricated steel-structured houses generally need to be customized in the factory according to the design size. They are generally composed of panels and fillers. The fillers are generally thermal insulation materials such as rock wool and insulation boards, or reinforcement materials such as cement boards. After manufacturing, they need to be transported to the site and then hoisted. The finished composite wall panels are heavy, there are risks during hoisting, and it is more troublesome to transport and install. In addition, due to construction errors and manufacturing errors, the space reserved for prefabricated wall panels and steel structures is not completely compatible, there are installation errors, and it is necessary to cut the wall panels on site or fill the gaps caused by the errors. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a new type of composite wall panel for low-rise assembled steel structure housing.

[0005] The technical solution of the utility model is:

[0006] A new composite wall panel for low-rise assembled steel structure housing, comprising:

[0007] A wall, wherein the wall comprises a plurality of transverse partitions, two adjacent transverse partitions are rotatably provided with two panels on both sides thereof, a plurality of plugs are provided on the panels close to the interior of the room, and a filler is provided in the space enclosed by the transverse partitions and the panels;

[0008] Mounting frames are provided on both sides of the wall, and the mounting frames include connecting plates and mounting plates, the connecting plates are used to connect with the diaphragm, the mounting plates are used to connect with the steel structure, and an adjustment component is provided between the connecting plates and the mounting plates, and the adjustment component is used to adjust the distance between the connecting plates and the mounting plates;

[0009] The top and bottom of the diaphragm are slidably mounted with fixing plates, which are used to fix the wall to the roof and the ground of the house.

[0010] Preferably, the top and bottom of the transverse partition are provided with slots, and the fixing plate is slidably installed in the slots.

[0011] Preferably, two adjacent panels are rotatably connected via a rotating frame, and when the panels are perpendicular to the transverse partition, they can only rotate in a direction away from the transverse partition.

[0012] Preferably, sealing plates are fixedly mounted on the front and rear sides of the connecting plate and the mounting plate, and the sealing plates are used to protect the adjustment components.

[0013] Preferably, the adjustment assembly comprises two adjustment frames, the two adjustment frames are rotatably connected in the middle, guide frames are slidably mounted on the outer sides of both ends of the adjustment frames, and the guide frames are fixedly connected to the connecting plate and the mounting plate.

[0014] Preferably, extrusion blocks are rotatably mounted at the centers of both ends of the adjustment frame, guide rods are slidably mounted at the middle of the extrusion blocks, and tension springs are provided on the guide rods and between the extrusion blocks.

[0015] Preferably, the fixing plate comprises a bottom plate, a guide block is provided at the center of one side of the bottom plate close to the transverse partition, the guide block is connected to the slot, and bolt holes are provided on the bottom plate and on both sides of the guide block.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model utilizes a panel to connect a transverse partition, and utilizes a rotating frame to connect two adjacent panels, so that the wall can be unfolded and stored, and the transportation is convenient; the spacing between the mounting plate and the connecting plate is adjusted by rotating the adjusting frame between the mounting plate and the connecting plate to adapt to the mounting error; when the adjusting frame rotates, the two ends of the adjusting frame approach each other, thereby compressing the tension spring, and under the action of the elastic force of the tension spring, the two ends of the adjusting frame tend to move away from each other, and when the mounting plate is fixedly connected to the steel structure, the two ends of the adjusting frame move away from each other, and the panel and the transverse partition can be pulled to both sides to ensure the flatness of the wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the wall in the utility model in an unfolded state;

[0020] Figure 3 This is a schematic diagram of the structure of the wall in the storage state of the utility model;

[0021] Figure 4 This is a schematic diagram of the mounting frame structure in the utility model;

[0022] Figure 5 For the utility model Figure 4 A magnified schematic diagram of the structure at B in the middle;

[0023] Figure 6 It is a schematic diagram of the structure of the fixed plate in the utility model.

[0024] The meaning of each number in the figure is:

[0025] 1. Wall; 11. Partition; 12. Slot; 13. Panel; 14. Rotating frame; 15. Plug; 16. Filler;

[0026] 2. Mounting frame; 21. Connecting plate; 22. Mounting plate; 23. Closing plate; 24. Adjusting frame; 25. Guide frame; 26. Extrusion block; 27. Tension spring; 28. Guide rod;

[0027] 3. Fixed plate; 31. Base plate; 32. Guide block; 33. Bolt hole. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] Embodiment 1:

[0031] See also Figure 1-6 The utility model describes the above technical solution in detail through the following embodiments:

[0032] A new composite wall panel for low-rise assembled steel structure housing, comprising:

[0033] The wall 1 includes a plurality of transverse partitions 11, two adjacent transverse partitions 11 are rotatably provided with two panels 13 on both sides, a plurality of plugs 15 are provided on the panels 13 close to the interior of the room, and a filler 16 is provided in the space enclosed by the transverse partitions 11 and the panels 13. The transverse partitions 11 are provided with slots 12 at the top and bottom.

[0034] The diaphragms 11 and the panels 13 may be made of polymeric materials or other known wall panel materials.

[0035] The plug 15 is made of rubber or plastic, and the plug 15 is interference fit with the panel 13. After the plug 15 is removed, a filler 16 can be injected into the space enclosed by the diaphragm 11 and the panel 13 through the hole at the plug 15.

[0036] The filler 16 can be made of polyurethane foaming agent or cement mortar. After the filler 16 is injected, the plug 15 is installed back to the original position.

[0037] Two adjacent panels 13 are rotatably connected via a rotating frame 14 , and the panels 13 can only rotate in a direction away from the transverse partition 11 .

[0038] The rotating frames 14 are rotatably connected by a rotating shaft. When the panel 13 rotates outward, two adjacent transverse partitions 11 approach each other until the inner sides of the panel 13 abut against each other. At this time, the wall 1 is in a storage state, which is convenient for transportation. The two outermost transverse partitions 11 are pulled until the panel 13 and the transverse partitions 11 are perpendicular to each other, and the wall 1 is in an unfolded state.

[0039] Mounting frames 2 are provided on both sides of the wall 1, and the mounting frames 2 include connecting plates 21 and mounting plates 22. The connecting plates 21 are used to connect to the cross partitions 11, and the mounting plates 22 are used to connect to the steel structure. An adjusting component is provided between the connecting plates 21 and the mounting plates 22, and the adjusting component is used to adjust the distance between the connecting plates 21 and the mounting plates 22.

[0040] The connecting plate 21 is clamped with the diaphragm 11, and the mounting plate 22 is connected with the steel structure by bolts or rivets.

[0041] Sealing plates 23 are fixedly mounted on the front and rear sides of the connecting plate 21 and the mounting plate 22 by means of screws.

[0042] The sealing plate 23 is used to protect the adjustment component. The sealing plate 23 can be made of wood or other known wallboard materials. The sealing plate 23 on one side can be installed first, and then the thermal insulation material is placed in the connecting plate 21 and the mounting plate 22, and then the sealing plate 23 on the other side is installed. The thermal insulation material can be a known PE foam board or rock wool board.

[0043] The adjustment assembly includes two adjustment frames 24 , which are rotatably connected by rivets in the middle, and guide frames 25 are slidably mounted on the outer sides of both ends of the adjustment frames 24 through pins, and the guide frames 25 are welded to the connecting plate 21 and the mounting plate 22 .

[0044] When the connecting plate 21 and the mounting plate 22 are away from each other, the two ends of the adjusting frame 24 are close to each other and slide along the guide frame 25. When the connecting plate 21 and the mounting plate 22 are close to each other, the two ends of the adjusting frame 24 are away from each other and slide along the guide frame 25.

[0045] Extrusion blocks 26 are rotatably mounted at the centers of both ends of the adjustment frame 24 , a guide rod 28 is slidably mounted in the middle of the extrusion block 26 , and a tension spring 27 is arranged on the guide rod 28 and between the extrusion blocks 26 .

[0046] The tension spring 27 is sleeved on the guide rod 28, and the two ends of the tension spring 27 are respectively against the two extrusion blocks 26. When the connecting plate 21 and the mounting plate 22 are affected by external force and move away from each other, when the two ends of the adjustment frame 24 approach each other, the extrusion blocks 26 approach each other, thereby compressing the tension spring 27. The deformation of the tension spring 27 generates elastic force, and the elastic force of the tension spring 27 makes the two ends of the adjustment frame 24 tend to move away from each other.

[0047] The top and bottom of the diaphragm 11 are slidably mounted with fixing plates 3, which are used to fix the wall 1 to the roof and the ground of the residence. The fixing plates 3 include a bottom plate 31, and a guide block 32 is provided in the center of the bottom plate 31 close to the diaphragm 11. The guide block 32 is connected to the card slot 12, and bolt holes 33 are provided on the bottom plate 31 and on both sides of the guide block 32.

[0048] The fixing plate 3 is fixedly connected to the roof or the ground by bolts. The bolts pass through the bolt holes 33 , and the bolt heads are not higher than the surface of the bottom plate 31 .

[0049] When using the device, the operator of this embodiment uses the connecting plate 21 to install the mounting frame 2 on the outermost transverse partition 11, inserts the guide block 32 into the slot 12, and then fixes the fixing plate 3 under the roof and above the ground.

[0050] The mounting plate 22 on one side is fixedly connected to the steel structure by bolts.

[0051] The mounting plate 22 on the other side is pulled, and the mounting plate 22 pulls the connecting plate 21 through the adjusting assembly, and the connecting plate 21 is used to pull the diaphragm 11 to slide along the guide block 32 .

[0052] When the diaphragm 11 slides along the guide block 32 , the panels 13 rotate with each other, and the panels 13 and the diaphragm 11 also rotate with each other until the diaphragm 11 and the panels 13 are in a vertical state.

[0053] Continue to pull the mounting plate 22 on the other side until the mounting plate 22 abuts against the steel structure surface on the other side, and then use bolts to fix the mounting plate 22 and the steel structure.

[0054] At this time, the distance between the two ends of the adjustment frame 24 becomes shorter, and the extrusion blocks 26 approach each other, compressing the tension spring 27. The elastic force of the tension spring 27 pushes the extrusion block 26 outward, so that the two ends of the adjustment frame 24 tend to move away from each other, and then pull the wall 1 to the two ends to keep the wall 1 flat.

[0055] The fixing of wall 1 is completed.

[0056] The plug 15 is removed, polyurethane foaming agent is injected into the space enclosed by the diaphragm 11 and the panel 13, and then the plug 15 is installed back to its original position.

[0057] Next, the distance between the connecting plate 21 and the mounting plate 22 is measured, and a suitable sealing plate 23 is cut according to the size, and the sealing plate 23 is fixed to the connecting plate 21 and the mounting plate 22 by screws.

[0058] The sealing plate 23 on one side is installed first, and then the thermal insulation material is placed into the connecting plate 21 and the mounting plate 22, and then the sealing plate 23 on the other side is installed.

[0059] The installation of wall 1 is completed.

[0060] Finally, the outdoor side and the indoor side of the wall 1 are hung with mesh and plastered to complete the decoration work.

[0061] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A new composite wall panel for low-rise assembled steel structure houses, characterized in that: include: A wall (1), the wall (1) comprising a plurality of transverse partitions (11), two panels (13) being rotatably mounted on the front and rear sides of two adjacent transverse partitions (11), a plurality of plugs (15) being arranged on the panels (13) close to the interior of the room, and a filler (16) being arranged in the space enclosed by the transverse partitions (11) and the panels (13); Mounting frames (2) are provided on both sides of the wall (1), and the mounting frames (2) include a connecting plate (21) and a mounting plate (22), the connecting plate (21) is used to be connected to the transverse partition (11), and the mounting plate (22) is used to be connected to the steel structure, and an adjustment component is provided between the connecting plate (21) and the mounting plate (22), and the adjustment component is used to adjust the distance between the connecting plate (21) and the mounting plate (22); The top and bottom of the transverse partition (11) are slidably mounted with fixing plates (3), and the fixing plates (3) are used to fix the wall (1) to the roof and the ground of the residence.

2. A new composite wall panel for low-rise assembled steel structure housing as claimed in claim 1, characterized in that: The top and bottom of the transverse partition (11) are provided with a clamping groove (12), and the fixing plate (3) is slidably installed in the clamping groove (12).

3. A new composite wall panel for low-rise assembled steel structure housing as claimed in claim 1, characterized in that: Two adjacent panels (13) are rotatably connected via a rotating frame (14); when the panels (13) are perpendicular to the transverse partition (11), they can only rotate in a direction away from the transverse partition (11).

4. A new composite wall panel for low-rise assembled steel structure housing as claimed in claim 1, characterized in that: Sealing plates (23) are fixedly mounted on the front and rear sides of the connecting plate (21) and the mounting plate (22), and the sealing plates (23) are used to protect the adjustment components.

5. A new composite wall panel for low-rise assembled steel structure housing as claimed in claim 4, characterized in that: The adjustment assembly comprises two adjustment frames (24), the two adjustment frames (24) are rotatably connected in the middle, guide frames (25) are slidably mounted on the outer sides of both ends of the adjustment frames (24), and the guide frames (25) are fixedly connected to the connecting plate (21) and the mounting plate (22).

6. A new composite wall panel for low-rise assembled steel structure housing as claimed in claim 5, characterized in that: An extrusion block (26) is rotatably mounted at the center of both ends of the adjustment frame (24), a guide rod (28) is slidably mounted in the middle of the extrusion block (26), and a tension spring (27) is arranged on the guide rod (28) and between the extrusion blocks (26).

7. A new composite wall panel for low-rise assembled steel structure housing as claimed in claim 2, characterized in that: The fixing plate (3) comprises a bottom plate (31), a guide block (32) is provided at the center of one side of the bottom plate (31) close to the transverse partition (11), the guide block (32) is connected to the clamping groove (12), and bolt holes (33) are provided on the bottom plate (31) and on both sides of the guide block (32).