Smelting furnace slag cleaning device

By designing a slag cleaning device for melting furnaces including sealing rings, aggregate covers, lateral slag removal plates and bottom slag removal rings, the problem that slag removal is limited to the furnace wall and cannot effectively deal with the furnace bottom residue in the prior art is solved, and the effect of a wide range of slag removal and good effect is achieved, and the furnace wall damage is reduced.

CN222635242UActive Publication Date: 2025-03-18HENAN HENGTONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421169756.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-18
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing sludge cleaning device for sludge removal is limited to the furnace wall when removing slag, and the furnace bottom residue cannot be effectively treated. The slag removal structure does not match the thickness of the slag, which can easily cause damage or cannot be effectively removed.

Method used

A slag cleaning device for smelting furnaces including a sealing ring, a aggregate cover, a lateral slag removal plate and a bottom slag removal ring is designed. The driving shaft and spring mechanism realize the expansion and retraction of the lateral slag removal plate and the adjustment of the brush, adapt to slag of different thicknesses, and expand the slag removal range through the bottom slag removal ring.

Benefits of technology

The slag removal range is expanded, the slag removal effect is improved, and the damage to the furnace wall of the smelting furnace is reduced, secondary slag removal operations are avoided, and the labor intensity of personnel is reduced.

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Abstract

The utility model discloses a smelting furnace slag cleaning device which comprises a sealing ring and a material collecting cover, and a driving shaft is arranged in the middle of the surface of the bottom of the sealing ring. The first spring and the second spring are adopted, when the driving shaft rotates, due to the influence of centrifugal force, the second spring and the second telescopic rod can extend outwards, then the lateral slag removal plate is moved outwards, the lateral slag removal plate is attached to the inner wall of the smelting furnace, and after the lateral slag removal plate is moved, due to the fact that the thicknesses of slag on the inner wall of the smelting furnace are different, the slag removal effect is good. Through high-speed rotation, brushes which are driven by first springs and first telescopic rods to stretch out can abut against the furnace slag surfaces with different thicknesses, damage caused by fixation of the slag removal structure is avoided, and then the brushes can gradually grind and remove the abutting furnace slag surfaces through high-speed rotation; slow and multiple times of step-by-step progressive slag removal operation is achieved, the overall slag removal effect can be improved, meanwhile, damage to the furnace wall of the smelting furnace can be reduced, and the beneficial effect that damage to the furnace wall is small is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting furnaces, in particular to a smelting furnace slag cleaning device. Background Art

[0002] A smelting furnace refers to a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then melts them into the required alloy through operations such as slagging and refining. After the use of the smelting furnace, some residue will adhere to the inner wall of the smelting furnace. At this time, it is necessary to pour in a refining agent to reduce the adhesion of the residue, and then use a shovel or iron rod to scrape off the slag.

[0003] The publication number in the existing public technology is: CN215176973U. A slag cleaning device for an oxygen-enriched smelting furnace includes a base, a cleaning bracket and a recovery bracket. A screw is installed in the base through a bearing, and a corresponding wire block is arranged on the periphery of the screw. A slide is arranged on the top of the base, and the slide is connected to the wire block through a reserved opening. A cleaning bracket is arranged on the top of the slide. An annular slide groove is provided on the surface of the cleaning bracket, and a slider is slidably connected in the annular slide groove. A brush is arranged on one side of the slider on the periphery of the annular slide groove. The utility model provides a slag cleaning device for an oxygen-enriched smelting furnace, which has a simple and compact structure, is easy and reliable to operate, and can improve the cleaning efficiency, and is suitable for being widely promoted and used.

[0004] However, the above patent still has certain disadvantages when used: it only performs slag removal operations on the inner wall of the smelting furnace, while the slag at the bottom of the smelting furnace is not effectively treated, and secondary treatment operations are required later. The slag removal range is relatively limited, which affects the overall slag removal effect. In addition, since the distribution and thickness of the filter slag are different, and the structural dimensions of the slag removal are relatively fixed, when the slag thickness is large, the slag removal structure directly collides with the slag, which will not only cause damage to the slag removal structure, but also cause damage to the inner wall of the smelting furnace. When the slag thickness is small, the slag removal structure may not be able to make effective contact with the slag, resulting in the inability to effectively remove it, affecting the use effect of the device, and the overall practicality is not very ideal.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] In view of the deficiencies in the prior art, the utility model provides a smelting furnace slag cleaning device, which has the advantages of a wide slag removal range, good slag removal effect, and little damage to the furnace wall, thereby solving the problems in the above-mentioned background technology.

[0008] (II) Technical solution

[0009] In order to achieve the above advantages of wide slag removal range, good slag removal effect and little damage to the furnace wall, the specific technical scheme adopted by the utility model is as follows:

[0010] The slag cleaning device of the smelting furnace comprises a sealing ring and an aggregate cover, a driving shaft is provided at the middle position of the bottom surface of the sealing ring, the bottom surface position of the driving shaft is connected to the base, a plurality of groups of sleeves are symmetrically installed at the surface positions on both sides of the driving shaft, a plurality of groups of connecting rods are arranged around the surface positions of the sleeves, a fixing plate is fixedly installed at the position between the two connecting rods, a plurality of groups of second telescopic rods are evenly installed at the bottom surface position inside the fixing plate, a second spring is sleeved on the outer periphery of the second telescopic rod, one end of the second telescopic rod is connected to a lateral slag removing plate, the bottom end of the driving shaft passes through one side of the base and is connected to the bottom slag removing ring, a plurality of groups of adjusting grooves are provided inside the lateral slag removing plate and inside the bottom slag removing ring, a first telescopic rod is fixedly installed at the bottom surface position inside the adjusting groove, a first spring is sleeved on the outer periphery of the first telescopic rod, an anti-slip plate is fixedly installed at one end of the first telescopic rod, and one end of the anti-slip plate passes through the lateral slag removing plate and is connected to the surface position of the bottom slag removing ring with a brush.

[0011] Furthermore, a receiving groove is provided at a middle position of the bottom end surface of the base, and a sliding groove for the bottom slag removal ring to rotate is provided at a middle position of the inner surface of the receiving groove.

[0012] Furthermore, waste troughs are symmetrically arranged on both sides of the middle of the base, a feed port is arranged at one end of the waste trough located on the surface of the base, and a material collecting cover is arranged around the bottom of the feed port located on the surface of the base.

[0013] Furthermore, a fixing groove is arranged around the bottom surface of the sealing ring.

[0014] Furthermore, handles are symmetrically provided on both sides of the top surface of the sealing ring.

[0015] Furthermore, one end of the driving shaft passes through one side of the sealing ring and is connected to the motor.

[0016] Furthermore, a groove for the brush to slide is provided on the surface of the adjustment groove, and the size of the groove is smaller than the size of the anti-slip plate.

[0017] Furthermore, the size of the sealing ring is larger than the size of the slot on the top of the smelting furnace, and the size of the fixing groove is the same as the size of the slot on the top of the smelting furnace.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the utility model provides a smelting furnace slag cleaning device, which has the following beneficial effects:

[0020] (1) The utility model adopts a first spring and a second spring. When the driving shaft rotates, due to the influence of centrifugal force, the second spring and the second telescopic rod can extend outward, thereby moving the lateral slag removal plate outward, so that the lateral slag removal plate can be fitted to the inner wall of the smelting furnace. Since the extension amount of the lateral slag removal plate can be controlled, it can be suitable for use in smelting furnaces of different diameters, thereby expanding the application range of the device. Moreover, after the lateral slag removal plate moves, due to the different thickness of the slag on the inner wall of the smelting furnace, the brush extended by the first spring and the first telescopic rod can respectively abut against the surface of the slag with different thicknesses, thereby avoiding damage caused by the fixed slag removal structure. Then, through high-speed rotation, the brush can gradually grind and remove the abutting slag surface, thereby realizing slow and progressive slag removal operations. Not only can the overall slag removal effect be improved, but also the damage to the furnace wall of the smelting furnace can be reduced, thereby having the advantage of less damage to the furnace wall.

[0021] (2) The utility model adopts a lateral slag removal plate and a bottom slag removal ring. In actual use, the slag removal operation on the inner wall of the smelting furnace can be realized by rotating the lateral slag removal plate. Then, while the slag is being removed from the inner wall, the bottom of the smelting furnace can also be subjected to corresponding slag removal treatment by rotating the bottom slag removal ring. The device can simultaneously perform slag removal operations on the furnace wall and the furnace bottom of the smelting furnace through the lateral slag removal plate and the bottom slag removal ring, thereby expanding the slag removal range of the device and making the overall slag removal effect better. There is no need for subsequent secondary slag removal operations, which reduces the labor intensity of personnel. Moreover, during slag removal, the two can be driven by the first spring and the first telescopic rod to abut against each other and change accordingly with the different slag thicknesses, so as to better fit the slag surface that needs to be processed, thereby realizing slow and multiple step-by-step slag removal operations on the slag surface. This can not only improve the overall slag removal effect, but also reduce the damage to the furnace wall of the smelting furnace. It has the advantages of a wide slag removal range and a good slag removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of a smelting furnace slag cleaning device proposed by the utility model;

[0024] Figure 2 It is a structural schematic diagram of the material collecting cover of the utility model;

[0025] Figure 3It is a schematic diagram of the connection between the telescopic rod and the anti-drop plate of the utility model;

[0026] Figure 4 It is a structural schematic diagram of the fixing groove of the utility model.

[0027] In the figure:

[0028] 1. Sealing ring; 2. Motor; 3. Driving shaft; 4. Connecting rod; 5. Handle; 6. Fixing groove; 7. Fixing plate; 8. Lateral slag removal plate; 9. Adjusting groove; 10. First spring; 11. First telescopic rod; 12. Brush; 13. Anti-slip plate; 14. Base; 15. Collecting cover; 16. Receiving groove; 17. Waste groove; 18. Bottom slag removal ring; 19. Feed inlet; 20. Second spring; 21. Sleeve; 22. Second telescopic rod. DETAILED DESCRIPTION

[0029] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0030] According to an embodiment of the utility model, a smelting furnace slag cleaning device is provided.

[0031] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4 As shown, the slag cleaning device of the smelting furnace according to the embodiment of the utility model includes a sealing ring 1 and a collecting cover 15, a driving shaft 3 is provided at the middle position of the bottom surface of the sealing ring 1, a base 14 is connected to the bottom surface position of the driving shaft 3, a plurality of groups of sleeves 21 are symmetrically installed on the surface positions of both sides of the driving shaft 3, a plurality of groups of connecting rods 4 are arranged around the surface positions of the sleeves 21, a fixing plate 7 is fixedly installed between the connecting rods 4, a plurality of groups of second telescopic rods 22 are evenly installed on the bottom surface position of the fixing plate 7, a second spring 20 is sleeved on the outer periphery of the second telescopic rod 22, and a lateral slag removal plate is connected to one end of the second telescopic rod 22 8. The bottom end of the driving shaft 3 passes through one side of the base 14 and is connected to the bottom slag removal ring 18. A plurality of adjustment grooves 9 are provided inside the lateral slag removal plate 8 and the bottom slag removal ring 18. A first telescopic rod 11 is fixedly installed on the bottom surface of the adjusting groove 9. A first spring 10 is sleeved on the outer periphery of the first telescopic rod 11. An anti-slip plate 13 is fixedly installed on one end of the first telescopic rod 11. One end of the anti-slip plate 13 passes through the lateral slag removal plate 8 and the surface of the bottom slag removal ring 18 and is connected to a brush 12. The brush 12 can be made of metal material to ensure the strength of use and can smoothly remove the residue on the surface of the smelting furnace.

[0032] In one embodiment, a receiving groove 16 is provided in the middle of the bottom surface of the base 14, and a slide groove for the bottom slag removal ring 18 to rotate is provided in the middle of the inner surface of the receiving groove 16. The setting of the slide groove can facilitate the rotation of the bottom slag removal ring 18 on the one hand, and can support it and disperse the gravity generated by it to avoid falling off during rotation.

[0033] In one embodiment, waste troughs 17 are symmetrically provided on both sides of the middle of the base 14, a feed port 19 is provided at one end of the waste trough 17, and a collection cover 15 is provided around the bottom of the feed port 19, which is located on the surface of the base 14. The residues generated during slag removal can be collected through the waste trough 17 to facilitate subsequent processing, and the collection cover 15 is provided to collect and use the fallen residues.

[0034] In one embodiment, a fixing groove 6 is provided around the bottom surface of the sealing ring 1 .

[0035] In one embodiment, handles 5 are symmetrically provided on both sides of the top surface of the sealing ring 1. The provision of the handles 5 facilitates personnel to flexibly move the device.

[0036] In one embodiment, one end of the driving shaft 3 passes through one side of the sealing ring 1 and is connected to the motor 2, and the operation of the motor 2 can provide power support for the slag removal operation.

[0037] In one embodiment, a groove is provided on the surface of the adjustment groove 9 for the brush 12 to slide, and the size of the groove is smaller than the size of the anti-slip plate 13. The anti-slip plate 13 is provided to prevent the first telescopic rod 11 and the first spring 10 from escaping from the adjustment groove 9.

[0038] In one embodiment, the size of the sealing ring 1 is larger than the size of the slot on the top of the smelting furnace, and the size of the fixed groove 6 is the same as the size of the slot on the top of the smelting furnace. The size of the sealing ring 1 is set to fully shield the smelting furnace to prevent the internal dust from spreading outward during slag removal and affecting the safety of personnel, and the size of the fixed groove 6 is set to better fit on the top of the smelting furnace to facilitate subsequent slag removal.

[0039] Working principle: In actual use, personnel can fix the entire device on the top surface of the smelting furnace through the fixing groove 6. At this time, the drive shaft 3 can be inserted into the interior of the smelting furnace, and then the operation of the motor 2 can drive the drive shaft 3 to rotate continuously. At this time, due to the influence of centrifugal force, the second spring 20 and the second telescopic rod 22 can extend outward, thereby moving the lateral slag removal plate 8 outward, so that the lateral slag removal plate 8 can be attached to the inner wall of the smelting furnace. Since the extension amount of the lateral slag removal plate 8 can be controlled, it can be suitable for use in smelting furnaces of different diameters, thereby expanding the scope of application of the device. Moreover, after the lateral slag removal plate 8 moves, due to the different slag thicknesses on the inner wall of the smelting furnace, the brush 12 extended by the first spring 10 and the first telescopic rod 11 can be respectively It abuts against the surface of slag of different thicknesses to avoid damage caused by the fixed slag removal structure, and then the brush 12 can gradually grind and remove the abutted slag surface through high-speed rotation, thereby realizing slow and progressive slag removal operations for multiple times, which can not only improve the overall slag removal effect, but also reduce the damage to the furnace wall of the smelting furnace. Moreover, while the inner wall is being deslagging, the bottom of the smelting furnace can also achieve corresponding slag removal processing through the rotation of the bottom slag removal ring 18. The device can simultaneously perform slag removal operations on the furnace wall and bottom of the smelting furnace through the lateral slag removal plates 8 and the bottom slag removal ring 18, thereby expanding the slag removal range of the device, making the overall slag removal effect better, and not requiring subsequent secondary slag removal operations, thereby reducing the labor intensity of personnel. The device as a whole has the advantages of a wide slag removal range, good slag removal effect, and little damage to the furnace wall.

[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A smelting furnace slag cleaning device, comprising a sealing ring (1) and a collecting cover (15), characterized in that: A driving shaft (3) is provided in the middle of the bottom surface of the sealing ring (1), and a base (14) is connected to the bottom surface of the driving shaft (3). A plurality of sleeves (21) are symmetrically installed on the two side surfaces of the driving shaft (3), and a plurality of connecting rods (4) are arranged around the surface of the sleeves (21). A fixing plate (7) is fixedly installed between two of the connecting rods (4), and a plurality of second telescopic rods (22) are evenly installed on the bottom surface of the fixing plate (7). A second spring (20) is sleeved on the outer circumference of the second telescopic rod (22), and one end of the second telescopic rod (22) is connected to a lateral decompression member. The slag plate (8) is provided with a bottom end of the driving shaft (3) passing through one side of the base (14) and connected to the bottom slag removal ring (18). A plurality of adjustment grooves (9) are provided inside the lateral slag removal plate (8) and inside the bottom slag removal ring (18). A first telescopic rod (11) is fixedly installed on the surface of the bottom end of the adjustment groove (9). A first spring (10) is sleeved on the outer periphery of the first telescopic rod (11). An anti-slip plate (13) is fixedly installed on one end of the first telescopic rod (11). One end of the anti-slip plate (13) passes through the lateral slag removal plate (8) and the surface of the bottom slag removal ring (18) and is connected to a brush (12).

2. The slag cleaning device for a smelting furnace according to claim 1, characterized in that: A receiving groove (16) is provided in the middle of the bottom surface of the base (14), and a sliding groove for the bottom slag removal ring (18) to rotate is provided in the middle of the inner surface of the receiving groove (16).

3. The slag cleaning device of the smelting furnace according to claim 1, characterized in that: Waste troughs (17) are symmetrically arranged on both sides of the middle of the base (14); a feed port (19) is arranged at one end of the waste trough (17) located on the surface of the base (14); and a material collecting cover (15) is arranged around the bottom of the feed port (19) located on the surface of the base (14).

4. The slag cleaning device for a smelting furnace according to claim 1, characterized in that: A fixing groove (6) is provided around the bottom surface of the sealing ring (1).

5. The slag cleaning device for a smelting furnace according to claim 1, characterized in that: Handles (5) are symmetrically provided on both sides of the top surface of the sealing ring (1).

6. The slag cleaning device for a smelting furnace according to claim 1, characterized in that: One end of the driving shaft (3) passes through one side of the sealing ring (1) and is connected to the motor (2).

7. The slag cleaning device for a smelting furnace according to claim 1, characterized in that: The surface of the adjustment groove (9) is provided with a slot for the brush (12) to slide, and the size of the slot is smaller than the size of the anti-slip plate (13).

8. The slag cleaning device for a smelting furnace according to claim 1, characterized in that: The size of the sealing ring (1) is larger than the size of the slot on the top of the smelting furnace, and the size of the fixing groove (6) is the same as the size of the slot on the top of the smelting furnace.

Citation Information

Patent Citations

  • Slag cleaning device of oxygen-enriched smelting furnace

    CN215176973U