Automatic chain transmission and detection equipment

By designing automatic chain transmission detection equipment, using the limiting unit and transmission unit of the adjustment mechanism, the rapid positioning and detection of chains of different lengths is achieved, which solves the problem of low detection efficiency in the prior art and improves the detection efficiency.

CN222635771UActive Publication Date: 2025-03-18PUJIANG KANGSHENG LOCKS CO LTD
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Patent Information

Application Number
CN202420694495.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-18
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing chain detection process relies on manual experience, is inefficient, and is difficult to adapt to the inspection of chains of different specifications.

Method used

A chain automatic transmission detection device is designed, including a workbench, a positioning rod, a tightening wheel and an adjustment mechanism. 通过调节机构的限位单元和传动单元,实现对不同长度链条的快速定位和检测。

Benefits of technology

It realizes rapid positioning and detection of chains of different specifications, improves detection efficiency, and solves the problem of low manual detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic chain transmission detection equipment, which relates to the technical field of chain detection and comprises a workbench, a positioning rod is rotatably mounted on the inner side of the workbench, and a sleeving wheel is fixed on the outer wall of the positioning rod. A first tensioning wheel and a second tensioning wheel which are symmetrical are further rotationally installed in the position, located above the positioning rod, of an inner cavity of the workbench, tensioning rods are rotationally connected to the outer wall of the first tensioning wheel and the outer wall of the second tensioning wheel correspondingly, and the adjusting mechanism is arranged on the workbench and used for limiting chains of different lengths. The adjusting mechanism comprises a limiting unit and a transmission unit. By arranging the adjusting mechanism, the chain can be sleeved on the two positioning rods and the two tensioning rods, and then the chain is tightened by synchronously rotating the two tensioning wheels, so that the positioning rods are driven by the motor to rotate so as to drive the whole chain to transmit, and the purpose of quickly positioning and sleeving the chains with different specifications is achieved; and the working efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chain detection, in particular to automatic chain transmission detection equipment. Background Art

[0002] Chains can be divided into roller chains, toothed chains and other types according to their structure, among which roller chains are the most widely used. Roller chains consist of inner link plates, outer link plates, pins, sleeves and rollers. The inner link plates and sleeves, and the outer link plates and pins are connected by interference fit, respectively, and are called inner and outer chain links; the rollers and sleeves, and the sleeves and pins are clearance fits. When the inner and outer link plates are relatively flexed, the sleeves can rotate freely around the pins. The rollers are movably mounted on the sleeves. When working, the rollers roll along the sprocket tooth profiles to reduce the wear of the gear teeth.

[0003] At present, in most chain production processes, chain inspection is carried out manually, that is, relying on the experience of inspectors, judging whether the chain is qualified by appearance observation and feel, which is inefficient. By using mechanical inspection, it is generally necessary to put the chain on the inspection machine, clamp the chain by the inspection unit above, and then drive the chain. The transmission of the chain is observed by the inspection unit to judge whether the chain is qualified. However, the lengths of the chains are different, which is not convenient for inspecting chains of different specifications. In order to further improve work efficiency and facilitate the inspection of chains of different lengths, the utility model proposes a chain automatic transmission inspection device. Utility Model Content

[0004] The purpose of the utility model is to provide a chain automatic transmission detection device in order to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chain automatic transmission detection device, comprising a workbench, a positioning rod is rotatably installed on the inner side of the workbench, a sleeve wheel is fixed on the outer wall of the positioning rod, the inner cavity of the workbench is located above the positioning rod and is also rotatably installed with a symmetrical first tensioning wheel and a second tensioning wheel, the outer walls of the first tensioning wheel and the second tensioning wheel are respectively rotatably connected with tensioning rods, a detection head for detecting the chain is installed on the inner side of the top of the workbench, and an adjustment mechanism is arranged on the workbench, and the adjustment mechanism is used to limit chains of different lengths;

[0006] The adjustment mechanism includes a limit unit and a transmission unit;

[0007] The limiting unit is used to limit the rotation of the second tensioning wheel and the tensioning rod;

[0008] The transmission unit is used to control the synchronous rotation of the second tensioning wheel and the tensioning rod.

[0009] As a further solution of the utility model: the transmission unit includes a push block, a rack, a first gear, and a second gear;

[0010] The push block is vertically slidably mounted on one side outer wall of the workbench, and the push block is used to drive the rack to move synchronously;

[0011] The rack is fixed to one end of the push block, and the rack is used to push the first gear to rotate;

[0012] The first gear is fixed to the outer wall of the first tensioning wheel and is located inside the workbench, and the first gear is used to drive the second gear to rotate;

[0013] The second gear is fixed to the outer wall of the second tensioning wheel, and the second gear is used to rotate towards each other under the drive of the first gear.

[0014] As a further solution of the utility model: the limiting unit includes a rotating rod, a threaded rod, a stop block, and a rubber pad;

[0015] The rotating rod is fixed to one end of the threaded rod and is used to drive the threaded rod to rotate;

[0016] The threaded rod is rotatably mounted inside the push block and extends to the outside of the push block, and the threaded rod is used to drive the stop block to rotate;

[0017] The stop block is fixed at one end of the threaded rod, and the stop block is used to limit the up and down movement of the push block;

[0018] The rubber pad is fixed on the workbench and contacts the outer wall of the stop block, and the rubber pad is used to provide friction force for the stop block.

[0019] As a further solution of the utility model: the outer walls of the first gear and the second gear are meshed with each other, and the positions of the two tensioning rods are symmetrical to each other.

[0020] As a further solution of the utility model: the installation position of the tensioning rod and the second tensioning wheel and the first tensioning wheel is far away from the axis of the first tensioning wheel and the second tensioning wheel, the inner wall of the workbench is formed with a sliding groove for the vertical movement of the push block and the rack, and one end of the positioning rod is connected to the driving motor through a rotating shaft and a coupling, which is used to drive the positioning rod to rotate and thereby drive the chain transmission.

[0021] As a further solution of the utility model: the inner wall of the workbench is formed with a movable groove for the vertical movement of the stop block, and the number of the rubber pads is provided with two, and the two rubber pads are fixed in the inner cavity movable groove of the workbench and symmetrically distributed on both sides of the stop block.

[0022] As a further solution of the utility model: the outer wall of the rubber pad is an oval structure as a whole, and the inner cavity of the push block is formed with a thread groove matching the outer wall of the threaded rod.

[0023] Compared with the prior art, the beneficial effects of the utility model are:

[0024] By setting up an adjustment mechanism, the chain can be sleeved on two positioning rods and two tensioning rods, and the chain can be tightened by synchronously rotating the two tensioning wheels, so that the positioning rods are driven to rotate by the motor to drive the entire chain transmission, thereby achieving the purpose of quickly positioning and sleeved chains of different specifications, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model;

[0026] Figure 2 It is a schematic diagram of the meshing structure of the first gear and the second gear of the utility model;

[0027] Figure 3 It is a schematic diagram of the installation structure of the rotating rod of the utility model.

[0028] In the figure: 1. workbench; 2. positioning rod; 3. sleeve wheel; 4. first tensioning wheel; 5. second tensioning wheel; 6. tensioning rod; 7. adjustment mechanism; 701. push block; 702. rack; 703. first gear; 704. second gear; 705. rotating rod; 706. threaded rod; 707. stop block; 708. rubber pad; 8. detection head. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-Figure 3 In the embodiment of the utility model, a chain automatic transmission detection device includes a workbench 1, a positioning rod 2 is rotatably installed on the inner side of the workbench 1, a sleeve wheel 3 is fixed on the outer wall of the positioning rod 2, the inner cavity of the workbench 1 is located above the positioning rod 2 and is also rotatably installed with a symmetrical first tensioning wheel 4 and a second tensioning wheel 5, the outer walls of the first tensioning wheel 4 and the second tensioning wheel 5 are rotatably connected with tensioning rods 6, a detection head 8 for detecting the chain is installed on the inner side of the top of the workbench 1, and an adjustment mechanism 7 is arranged on the workbench 1, and the adjustment mechanism 7 is used to limit chains of different lengths;

[0031] The adjustment mechanism 7 includes a limit unit and a transmission unit;

[0032] The limiting unit is used to limit the rotation of the second tensioning wheel 5 and the tensioning rod 6;

[0033] The transmission unit is used to control the synchronous rotation of the second tensioning wheel 5 and the tensioning rod 6;

[0034] The transmission unit includes a push block 701, a rack 702, a first gear 703, and a second gear 704;

[0035] The push block 701 is vertically slidably mounted on one side outer wall of the workbench 1, and the push block 701 is used to drive the rack 702 to move synchronously;

[0036] The rack 702 is fixed to one end of the push block 701, and the rack 702 is used to push the first gear 703 to rotate;

[0037] The first gear 703 is fixed to the outer wall of the first tensioning wheel 4 and is located inside the workbench 1. The first gear 703 is used to drive the second gear 704 to rotate;

[0038] The second gear 704 is fixed to the outer wall of the second tensioning wheel 5, and the second gear 704 is used to rotate in the opposite direction under the drive of the first gear 703;

[0039] The limiting unit includes a rotating rod 705, a threaded rod 706, a stop block 707, and a rubber pad 708;

[0040] The rotating rod 705 is fixed to one end of the threaded rod 706 to drive the threaded rod 706 to rotate;

[0041] The threaded rod 706 is rotatably mounted inside the push block 701 and extends to the outside of the push block 701. The threaded rod 706 is used to drive the stop block 707 to rotate;

[0042] The stop block 707 is fixed to one end of the threaded rod 706, and the stop block 707 is used to limit the up and down movement of the push block 701;

[0043] The rubber pad 708 is fixed on the workbench 1 and contacts the outer wall of the stop block 707 . The rubber pad 708 is used to provide friction for the stop block 707 .

[0044] In this embodiment: when using this device, the inner side of the chain to be tested is engaged with the outer wall of the coupling wheel 3. At this time, the positioning rod 2 and the tensioning rod 6 are at the minimum distance. By rotating the rotating rod 705, the rotating rod 705 rotates and drives the threaded rod 706 to rotate. The rotating threaded rod 706 will synchronously drive the block 707 to rotate, so that the block 707 changes from horizontal to vertical, so that the two ends of the block 707 are no longer tightly attached to the outer wall of the rubber pad 708, and the vertical movement limit of the push block 701 is released. At this time, the push block 701 can be given an upward thrust, and the upward moving push block 701 will synchronously drive the rack 702 to move, and the upward moving rack 702 will give a thrust to the first gear 703 engaged with its outer wall, and the first gear 703 will rotate under this thrust and synchronously drive the second gear 704 to rotate. At this time, the rotation directions of the first gear 703 and the second gear 704 are opposite, so that the rotation directions of the first tensioning wheel 4 and the second tensioning wheel 5 are also opposite, and the tensioning rod 6 connected to the first tensioning wheel 4 and the second tensioning wheel 5 will also rotate with the first tensioning wheel 4 and the second tensioning wheel 5 rotates and the axis of the first tensioning wheel 4 and the second tensioning wheel 5 makes circumferential motion, so that the two tensioning rods 6 move away from each other until the chain sleeved on the sleeve wheel 3 and the tensioning rod 6 is tight. At this time, the rotating rod 705 can be rotated again to make the stop block 707 close to the outer wall of the rubber pad 708, thereby completing the vertical movement limit of the push block 701. The taut chain can use a driving motor connected to the positioning rod 2 to drive a positioning rod 2 to rotate. The rotating positioning rod 2 will drive the chain sleeved on the sleeve wheel 3 and the tensioning rod 6 to transmit the chain. The chain is scanned by the detection head arranged on the workbench 1, and the scanned electrical signal is transmitted to the built-in processor with the position information, so as to complete the detection of the chain in the transmission state, thereby achieving the purpose of quickly limiting the chains of different specifications and lengths, and further improving the work efficiency.

[0045] Please refer to Figure 1-Figure 3 The outer walls of the first gear 703 and the second gear 704 are meshed with each other, the positions of the two tensioning rods 6 are symmetrical to each other, the installation positions of the tensioning rod 6 and the second tensioning wheel 5 and the first tensioning wheel 4 are far away from the axis of the first tensioning wheel 4 and the second tensioning wheel 5, and the inner wall of the workbench 1 is formed with a slide groove for the vertical movement of the push block 701 and the rack 702. One end of a positioning rod 2 is connected to the driving motor through a rotating shaft and a coupling, which is used to drive the positioning rod 2 to rotate and thereby drive the chain transmission.

[0046] In this embodiment: through this structure, the first tensioning wheel 4 and the second tensioning wheel 5 can be rotated to make the tensioning rod 6 eccentrically connected to the second tensioning wheel 5 and the first tensioning wheel 4 move away from each other, so that the chain connected to the sleeve wheel 3 and the tensioning rod 6 is tightened, thereby achieving the purpose of quickly positioning chains of different lengths.

[0047] Please refer to Figure 1-Figure 3The inner wall of the workbench 1 is formed with a movable groove for the vertical movement of the push block 707. There are two rubber pads 708. The two rubber pads 708 are fixed in the inner movable groove of the workbench 1 and are symmetrically distributed on both sides of the push block 707. The outer wall of the rubber pad 708 is an oval structure as a whole. The inner cavity of the push block 701 is formed with a threaded groove matching the outer wall of the threaded rod 706.

[0048] In this embodiment, this structure ensures that the elliptical abutment block 707 does not contact the outer wall of the rubber pad 708 when in the vertical state, but abuts against the outer wall of the rubber pad 708 when in the horizontal state, thereby limiting the vertical movement of the push block 701.

[0049] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A chain automatic transmission detection device, comprising a workbench (1), a positioning rod (2) is rotatably mounted on the inner side of the workbench (1), a sleeve wheel (3) is fixed to the outer wall of the positioning rod (2), an inner cavity of the workbench (1) is located above the positioning rod (2), and a symmetrical first tensioning wheel (4) and a second tensioning wheel (5) are rotatably mounted, the outer walls of the first tensioning wheel (4) and the second tensioning wheel (5) are respectively rotatably connected to tensioning rods (6), a detection head (8) for detecting the chain is installed on the inner side of the top end of the workbench (1), characterized in that: An adjusting mechanism (7) disposed on the workbench (1), the adjusting mechanism (7) being used to limit the position of chains of different lengths; The regulating mechanism (7) comprises a limiting unit and a transmission unit; The limiting unit is used to limit the rotation of the second tensioning wheel (5) and the tensioning rod (6); The transmission unit is used to control the synchronous rotation of the second tensioning wheel (5) and the tensioning rod (6).

2. The automatic chain transmission detection device according to claim 1 is characterized in that: The transmission unit comprises a push block (701), a rack (702), a first gear (703), and a second gear (704); The push block (701) is vertically slidably mounted on an outer wall of one side of the workbench (1), and the push block (701) is used to drive the rack (702) to move synchronously; The rack (702) is fixed to one end of the push block (701), and the rack (702) is used to push the first gear (703) to rotate; The first gear (703) is fixed to the outer wall of the first tensioning wheel (4) and is located inside the workbench (1), and the first gear (703) is used to drive the second gear (704) to rotate; The second gear (704) is fixed to the outer wall of the second tensioning wheel (5), and the second gear (704) is used to rotate in the opposite direction under the drive of the first gear (703).

3. The automatic chain transmission detection device according to claim 1 is characterized in that: The limiting unit comprises a rotating rod (705), a threaded rod (706), a stop block (707), and a rubber pad (708); The rotating rod (705) is fixed to one end of the threaded rod (706) and is used to drive the threaded rod (706) to rotate; The threaded rod (706) is rotatably mounted inside the push block (701) and extends to the outside of the push block (701), and the threaded rod (706) is used to drive the stop block (707) to rotate; The stop block (707) is fixed to one end of the threaded rod (706), and the stop block (707) is used to limit the upward and downward movement of the push block (701); The rubber pad (708) is fixed on the workbench (1) and is in contact with the outer wall of the stop block (707); the rubber pad (708) is used to provide friction for the stop block (707).

4. The automatic chain transmission detection device according to claim 2, characterized in that: The outer walls of the first gear (703) and the second gear (704) are meshed with each other, and the positions of the two tensioning rods (6) are symmetrical to each other.

5. The automatic chain transmission detection device according to claim 2, characterized in that: The installation positions of the tensioning rod (6) and the second tensioning wheel (5) and the first tensioning wheel (4) are far away from the axis of the first tensioning wheel (4) and the second tensioning wheel (5); the inner wall of the workbench (1) is formed with a slide groove for the vertical movement of the push block (701) and the rack (702); one end of the positioning rod (2) is connected to the driving motor through a rotating shaft and a coupling, and is used to drive the positioning rod (2) to rotate, thereby driving the chain transmission.

6. The automatic chain transmission detection device according to claim 3, characterized in that: The inner wall of the workbench (1) is formed with a movable groove for the stop block (707) to move vertically, and the number of the rubber pads (708) is set to two. The two rubber pads (708) are fixed in the movable groove of the inner cavity of the workbench (1) and are symmetrically distributed on both sides of the stop block (707).

7. The automatic chain transmission detection device according to claim 3, characterized in that: The outer wall of the rubber pad (708) is in an oval structure as a whole, and the inner cavity of the push block (701) is formed with a thread groove matching the outer wall of the threaded rod (706).