Electric wire and cable powder coating device
By designing the flip, drying and powder removal units in the wire and cable powder coating device, the problem of wet and agglomeration of talc powder is solved, and effective drying of talc powder and high-quality coating of wire and cable are achieved.
Patent Information
- Application Number
- CN202420557053.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-21
AI Technical Summary
In the wire and cable powder coating device, when the cable adhesion wetting liquid enters the inside of the powder box, the talc powder will moisten and agglomerate. If it is not dried, it will affect the subsequent powder coating effect.
A wire and cable powder coating device including a powder coating box and a wetting box is designed. The powder coating box is equipped with a flip-flop unit, a drying unit and a powder removal unit. The flip-flop unit flips the talc powder to the top. The drying unit drys the talc powder through hot air, and the powder removal unit removes excess talc powder through a vibrating block.
It effectively avoids wet and agglomeration of talc powder, ensures the fluidity and coating effect of talc powder, avoids adhesion problems, and improves the quality and safety of wires and cables.
Smart Images

Figure CN222636924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire and cable processing, in particular to a wire and cable powder coating device. Background Art
[0002] The manufacture of wires and cables adopts a continuous superposition combined production method, starting with conductor processing, and then superimposing insulation, shielding, cabling, and sheaths on the periphery of the conductor to make wire and cable products. The insulation and sheaths are made by melting the heated hot-melt / thermosetting material through an extrusion die and then coating it on the cable core. This can easily lead to adhesion between the insulation of the cable cores and between the insulation and the sheath. The adhered core and sheath are difficult to separate during subsequent wire cutting and stripping, which can easily lead to tearing of the insulation layer and exposing the copper wire, posing a safety hazard.
[0003] As disclosed in Chinese patent announcement number CN217485161U, a wire and cable powder coating device is used. When in use, two spiral blades with opposite rotation directions are arranged on the rotating shaft, so that when the rotating shaft rotates, the two spiral blades push the talcum powder to move towards each other, thereby forming a powder pile in the middle position of the powder box, which can effectively avoid the talcum powder from overflowing. At the same time, since the force applied by the spiral blade to the talcum powder is oblique, the two spiral blades with opposite rotation directions can fully turn the talcum powder, eliminate the internal agglomeration phenomenon, make the powder pile more fluffy, the talcum powder has better fluidity, and the coating effect of the wire and cable is better. By setting an infiltration box and an infiltration liquid carrier, the wire and cable are first infiltrated in the infiltration box before entering the powder box to apply the talcum powder, so that the surface of the wire and cable is coated with a layer of infiltration liquid, and then enter the powder box to apply the talcum powder, which can greatly improve the bonding force between the talcum powder and the surface of the wire and cable, avoid the talcum powder from falling off the surface of the wire and cable, and further avoid adhesion between the extruded layers of the wire and cable.
[0004] However, in the wire and cable powder coating device in the above application, when the cable adheres to the impregnation liquid and enters the powder box for talcum powder coating, it will cause the talcum powder inside the powder box to become wet and agglomerated. If it is not dried, it will affect the subsequent powder coating. Therefore, there are certain limitations.
[0005] For this reason, we urgently need to provide a kind of wire and cable powder coating device. Utility Model Content
[0006] The purpose of the utility model is to provide a wire and cable powder coating device to solve the problem that when the cable line adheres to the infiltrative liquid and enters the powder box for talcum powder coating, it will cause the talcum powder inside the powder box to become wet and agglomerated. If it is not dried, it will affect the subsequent powder coating.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder coating device for wires and cables, comprising a powder coating box and a wetting box, the wetting box being fixedly connected to the left side of the powder coating box, a powder coating device being arranged inside the powder coating box, and a wetting device being arranged inside the wetting box.
[0008] The powder coating device comprises a turning unit, a drying unit and a powder removing unit.
[0009] The flipping unit includes a flipping motor, a sealed bearing, a rotating shaft, and a flipping auger. The flipping motor is installed at the top front end of the powder coating box, and the sealed bearing is installed inside the top front end of the powder coating box. The rotating shaft is connected to the output end of the flipping motor, and its bottom extends into the inner bottom of the powder coating box and is rotatably connected to the inside of the sealed bearing. The flipping auger is fixedly connected to the outer surface of the rotating shaft. Starting the flipping motor drives the rotating shaft to rotate inside the sealed bearing, thereby driving the flipping auger on the outer surface of the rotating shaft to rotate, and flipping the talcum powder at the bottom of the powder coating box to the top.
[0010] A further improvement is that there are two groups of the turning units, which are symmetrically installed on the front and rear sides of the powder coating box, and the two groups of turning augers run synchronously to turn more talcum powder.
[0011] A further improvement is that the drying unit includes a dryer, an air inlet pipe, a drying hood, and a filter. The dryer is installed on the top of the powder coating box, the air inlet pipe is fixedly connected to the air outlet of the dryer, and its bottom extends into the inner top of the powder coating box, the drying hood is fixedly connected to the bottom of the air inlet pipe, and the filter is installed inside the drying hood. When the talcum powder is flipped to the top of the powder coating box, the dryer is started, and the hot air is blown through the air inlet pipe to the drying hood and blown out, thereby drying the wet talcum powder to prevent the talcum powder from condensing into clumps and affecting the powder coating effect. The setting of the filter prevents the talcum powder from entering the interior of the dryer through the air inlet pipe and causing damage to the dryer.
[0012] A further improvement is that the powder removal unit includes a driving motor, a rotating shaft, and a vibration block. The driving motor is installed on the right outer surface of the powder coating box, the rotating shaft is connected to the output end of the driving motor, and its left end extends into the interior of the powder coating box. The vibration block is fixedly connected to the left end of the rotating shaft. Starting the driving motor drives the rotating shaft to rotate, thereby driving the vibration block to rotate. When the vibration block rotates, its outer end slowly hits the cable, causing the cable to vibrate, thereby shaking off excess talcum powder on the surface of the cable.
[0013] A further improvement is that talcum powder is filled inside the powder coating box, an inlet hole is obliquely opened on the left outer surface of the powder coating box, and an outlet hole is opened on the right outer surface of the powder coating box. The oblique inlet hole is higher than the height of the impregnating liquid inside the impregnation box to prevent the impregnating liquid from entering the powder coating box, and the bottom is lower than the talcum powder inside the powder coating box, so that the cable can pass through the talcum powder for powder coating.
[0014] A further improvement is that the infiltration device includes a support frame, an electric lifting rod, a mounting frame, a rotating bearing, and a wire-crimping roller. The support frame is fixedly connected to the top of the infiltration box, the electric lifting rod is installed at the bottom of the support frame, and the mounting frame is fixedly connected to the bottom of the electric lifting rod. The two rotating bearings are installed at the front and rear ends of the mounting frame. The front and rear ends of the wire-crimping roller are respectively rotatably connected to the inside of the rotating bearing. The electric lifting rod is started to push the mounting frame downward, so that the wire-crimping roller moves downward to press the cable into the inner bottom of the infiltration box, so that the cable is fully infiltrated.
[0015] A further improvement is that the interior of the impregnation box is filled with impregnation liquid, and wire threading holes are provided on the left and right outer surfaces of the impregnation box, and the wire threading holes are on the same horizontal line as the wire inlet holes on the powder coating box. The height of the wire threading holes is higher than the height of the impregnation liquid, and the impregnated cable directly passes through the wire threading holes and enters the wire inlet hole on the left side of the powder coating box to enter the powder coating box for powder coating.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. In the wire and cable powder coating device, when the talcum powder is turned to the top of the powder coating box, the dryer is started to blow hot air through the air inlet pipe to the drying hood and blown out, thereby drying the wet talcum powder to prevent the talcum powder from condensing into agglomerates and affecting the powder coating effect. The setting of the filter screen prevents the talcum powder from entering the interior of the dryer through the air inlet pipe and causing damage to the dryer.
[0018] 2. The wire and cable powder coating device starts the driving motor to drive the rotating shaft to rotate, thereby driving the vibration block to rotate. When the vibration block rotates, its outer end slowly hits the cable line, thereby vibrating the cable line, thereby shaking off the excess talcum powder on the surface of the cable line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view structural schematic diagram of the utility model;
[0020] Figure 2 It is a side view structural schematic diagram of the utility model;
[0021] Figure 3 This is a schematic cross-sectional view of the powder coating box of the utility model;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the infiltration box of the utility model.
[0023] In the figure: 1. powder coating box; 2. impregnation box; 301. turning motor; 302. sealed bearing; 303. rotating shaft; 304. turning auger; 305. drying machine; 306. air inlet pipe; 307. drying hood; 308. filter; 309. driving motor; 310. rotating shaft; 311. vibration block; 401. supporting frame; 402. electric lifting rod; 403. mounting frame; 404. rotating bearing; 405. crimping roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0026] Embodiment 1:
[0027] A wire and cable powder coating device comprises a powder coating box 1 and a wetting box 2. The wetting box 2 is fixedly connected to the left side of the powder coating box 1. The powder coating box 1 is provided with a powder coating device, and the wetting box 2 is provided with a wetting device.
[0028] The powder coating device comprises a turning unit and a drying unit.
[0029] The flipping unit includes a flipping motor 301, a sealed bearing 302, a rotating shaft 303, and a flipping auger 304. The flipping motor 301 is installed at the top front end of the powder coating box 1, and the sealed bearing 302 is installed inside the top front end of the powder coating box 1. The rotating shaft 303 is connected to the output end of the flipping motor 301, and its bottom extends into the inner bottom of the powder coating box 1 and is rotatably connected to the inside of the sealed bearing 302. The flipping auger 304 is fixedly connected to the outer surface of the rotating shaft 303. Starting the flipping motor 301 drives the rotating shaft 303 to rotate inside the sealed bearing 302, thereby driving the flipping auger 304 on the outer surface of the rotating shaft 303 to rotate, and flipping the talcum powder at the bottom of the powder coating box 1 to the top.
[0030] There are two groups of turning and conveying units, which are symmetrically installed on the front and rear sides of the powder coating box 1. The two groups of turning and conveying augers 304 run synchronously to turn and convey more talcum powder.
[0031] The drying unit includes a dryer 305, an air inlet pipe 306, and a drying hood 307. The dryer 305 is installed on the top of the powder coating box 1. The air inlet pipe 306 is fixedly connected to the air outlet of the dryer 305, and its bottom extends into the inner top of the powder coating box 1. The drying hood 307 is fixedly connected to the bottom of the air inlet pipe 306. The filter 308 is installed inside the drying hood 307. When the talcum powder is turned to the top of the powder coating box 1, the dryer 305 is started, and the hot air is blown to the drying hood 307 through the air inlet pipe 306 and blown out, thereby drying the wet talcum powder to prevent the talcum powder from condensing into agglomerates and affecting the powder coating effect.
[0032] The powder coating box 1 is filled with talcum powder, and an inlet hole is obliquely opened on the left outer surface of the powder coating box 1, and an outlet hole is opened on the right outer surface of the powder coating box 1. The oblique inlet hole is higher than the height of the infiltration liquid inside the infiltration box 2 to prevent the infiltration liquid from entering the powder coating box 1, and the bottom is lower than the talcum powder inside the powder coating box 1, so that the cable can pass through the talcum powder for powder coating.
[0033] The infiltration device includes a support frame 401, an electric lifting rod 402, a mounting frame 403, a rotating bearing 404, and a wire pressing roller 405. The support frame 401 is fixedly connected to the top of the infiltration box 2, the electric lifting rod 402 is installed at the bottom of the support frame 401, the mounting frame 403 is fixedly connected to the bottom of the electric lifting rod 402, two rotating bearings 404 are installed at the front and rear ends of the mounting frame 403, and the front and rear ends of the wire pressing roller 405 are respectively rotatably connected to the inside of the rotating bearing 404. The electric lifting rod 402 is started to push the mounting frame 403 downward, so that the wire pressing roller 405 moves downward to press the cable into the inner bottom of the infiltration box 2, so that the cable is fully infiltrated.
[0034] The interior of the impregnation box 2 is filled with impregnation liquid, and wire holes are provided on the left and right outer surfaces of the impregnation box 2. The wire holes and the wire inlet holes on the powder coating box 1 are on the same horizontal line. The height of the wire holes is higher than the height of the impregnation liquid, and the impregnated cable directly passes through the wire holes and enters the wire inlet hole on the left side of the powder coating box 1 to enter the powder coating box 1 for powder coating.
[0035] Embodiment 2:
[0036] Based on the first embodiment, the drying unit further includes a filter 308. The filter 308 is provided to prevent talcum powder from entering the air inlet duct 306 through the drying cover 307 and flowing into the dryer 305, thereby preventing the dryer 305 from being damaged.
[0037] Embodiment three:
[0038] On the basis of Example 2, the powder coating device also includes a powder removal unit, which includes a drive motor 309, a rotating shaft 310, and a vibration block 311. The drive motor 309 is installed on the right outer surface of the powder coating box 1, the rotating shaft 310 is connected to the output end of the drive motor 309, and its left end extends into the interior of the powder coating box 1, and the vibration block 311 is fixedly connected to the left end of the rotating shaft 310.
[0039] The driving motor 309 is started to drive the rotating shaft 310 to rotate, thereby driving the vibration block 311 to rotate. When the vibration block 311 rotates, its outer end slowly hits the cable, thereby vibrating the cable, thereby shaking off the excess talcum powder on the surface of the cable.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A wire and cable powder coating device, comprising a powder coating box (1) and a wetting box (2), wherein the wetting box (2) is fixedly connected to the left side of the powder coating box (1), characterized in that: The powder coating box (1) is provided with a powder coating device inside, and the infiltration box (2) is provided with an infiltration device inside; The powder coating device comprises a turning unit, a drying unit and a powder removal unit; The flipping unit comprises a flipping motor (301), a sealed bearing (302), a rotating shaft (303), and a flipping auger (304); the flipping motor (301) is installed at the top front end of the powder coating box (1); the sealed bearing (302) is installed inside the top front end of the powder coating box (1); the rotating shaft (303) is connected to the output end of the flipping motor (301); its bottom extends into the inner bottom of the powder coating box (1) and is rotatably connected to the inside of the sealed bearing (302); the flipping auger (304) is fixedly connected to the outer surface of the rotating shaft (303).
2. A wire and cable powder coating device according to claim 1, characterized in that: There are two groups of the flipping units, which are symmetrically installed on the front and rear sides of the powder coating box (1).
3. A wire and cable powder coating device according to claim 2, characterized in that: The drying unit comprises a drying machine (305), an air inlet pipe (306), a drying hood (307), and a filter (308); the drying machine (305) is installed on the top of the powder coating box (1); the air inlet pipe (306) is fixedly connected to the air outlet of the drying machine (305), and its bottom extends into the inner top of the powder coating box (1); the drying hood (307) is fixedly connected to the bottom of the air inlet pipe (306), and the filter (308) is installed inside the drying hood (307).
4. A wire and cable powder coating device according to claim 3, characterized in that: The powder removal unit comprises a driving motor (309), a rotating shaft (310), and a vibration block (311); the driving motor (309) is installed on the right outer surface of the powder coating box (1); the rotating shaft (310) is connected to the output end of the driving motor (309), and its left end extends into the interior of the powder coating box (1); the vibration block (311) is fixedly connected to the left end of the rotating shaft (310).
5. A wire and cable powder coating device according to claim 4, characterized in that: The powder coating box (1) is filled with talcum powder, a wire inlet hole is obliquely opened on the left outer surface of the powder coating box (1), and a wire outlet hole is opened on the right outer surface of the powder coating box (1).
6. A wire and cable powder coating device according to claim 5, characterized in that: The infiltration device comprises a support frame (401), an electric lifting rod (402), a mounting frame (403), a rotating bearing (404), and a crimping roller (405); the support frame (401) is fixedly connected to the top of the infiltration box (2); the electric lifting rod (402) is mounted on the bottom of the support frame (401); the mounting frame (403) is fixedly connected to the bottom of the electric lifting rod (402); two rotating bearings (404) are mounted on the front and rear ends of the mounting frame (403); and the front and rear ends of the crimping roller (405) are rotatably connected to the inside of the rotating bearing (404) respectively.
7. A wire and cable powder coating device according to claim 6, characterized in that: The interior of the impregnation box (2) is filled with impregnation liquid, and threading holes are provided on the left and right outer surfaces of the impregnation box (2), and the threading holes are on the same horizontal line as the wire inlet holes on the powder coating box (1).
Citation Information
Patent Citations
Electric wire and cable powder coating device
CN217485161U