Automatic winding displacement and winding machine for transformer coil

Abstract

The utility model discloses an automatic winding displacement and winding machine for a transformer coil, which comprises a machine body, a winding roller is movably arranged in the middle of the machine body, a connecting assembly is arranged in the winding roller, air cooling radiators are fixedly connected to the outer walls of the two sides, close to the lower part of the winding roller, of the outer surface of the machine body, and a controller is fixedly connected to the outer wall of one side of the machine body. A servo motor is fixedly connected to the outer wall of the side, close to the upper portion of the controller, of the machine body, a clamping assembly is arranged on an output shaft of the servo motor, a monitor is fixedly connected to the outer wall of the side, close to the upper portion of the controller, of the top of the machine body, a supporting plate is fixedly installed through a rack, and a reversible motor is fixedly connected to the outer wall of one side of the supporting plate. A lead screw is fixedly connected to an output shaft port of the reversible motor, a reverser is movably connected to the outer wall of the lead screw, a transmission assembly is arranged on the lead screw, and a support is fixedly connected to the outer wall of the reverser. The automatic cooling function of the winding machine is achieved, and the service life of equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer coil automatic wire arrangement and winding machines, in particular to an industrial transformer coil automatic wire arrangement and winding machine. Background Art

[0002] In the prior art, a transformer coil winding machine is a device specifically used to manufacture and wind transformer coils. The main function of a transformer coil winding machine is to accurately wind the wire around a core or bobbin in a specified number of turns and pattern to form the coil of the transformer. These machines are critical in the power and electronics industries as they help ensure the quality and performance of the transformer. The actual winding process includes steps such as fixing the wire head, storing the wire, connecting the storage ring and the shuttle. The operator needs to follow the specific machine instructions to ensure the correct winding of the coil.

[0003] After searching, the Chinese patent application number 202220118499.6 discloses an automatic wire arrangement and winding machine, including a device. The utility model relates to the technical field of winding machines, and in particular to a new intelligent automatic wire arrangement and winding machine dedicated to transformer coil production. Its technical scheme includes: a bottom plate, a base, a first electric slide rail and a shaft rod, a frame is fixed to one side of the front end of the top surface of the bottom plate, a top plate is fixed inside the top of the frame, a second electric slide rail is fixed to the bottom surface of the top plate, a second slider is slidably installed on the surface of the second electric slide rail, a shaft sleeve is installed through one side of the middle of the frame, a shaft rod is inserted into the inside of the shaft sleeve, and a roller is sleeved on the surface of the shaft rod. The winding machine in the above patent has the following shortcomings:

[0004] The intelligent automatic wire winding machine is provided with a movable guide frame to guide the copper wire to be wound onto the surface of the roller, so that the wire is wound evenly, thereby improving the practicality of the device. However, the effect of temperature on the winding machine is not taken into account. Excessive temperature may affect the performance and life of the equipment. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an automatic winding machine for transformer coils.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A transformer coil automatic wire arrangement and winding machine comprises a body, a winding roller is movably installed in the middle of the body, a connecting assembly is arranged in the winding roller, an outer wall on both sides of the outer surface of the body near the bottom of the winding roller is fixedly connected to an air-cooled heat sink, an outer wall on one side of the body is fixedly connected to a controller, an outer wall on one side of the body near the top of the controller is fixedly connected to a servo motor, a clamping assembly is arranged on the output shaft of the servo motor, a monitor is fixedly connected to an outer wall on the top side of the body near the top of the controller, a support plate is fixedly installed through a frame, a reversible motor is fixedly connected to an outer wall on one side of the support plate, the model of the reversible motor is TYG50, a lead screw is fixedly connected to an output shaft port of the reversible motor, a reverser is movably connected to an outer wall of the lead screw, and a transmission assembly is arranged on the lead screw, a bracket is fixedly connected to an outer wall on the upper side of the bracket away from the reversible motor, a wire feeder is fixedly connected to an outer wall on the upper side of the bracket away from the wire feeder, and a wire averaging assembly is arranged on the wire feeder.

[0008] As a further solution of the utility model: the moving average assembly includes a moving average plate and a moving average hole.

[0009] As a further solution of the utility model: the wire averaging plate is fixedly installed on one end of the wire feeder close to the upper side of the winding roller, and the wire averaging hole is opened on the wire averaging plate.

[0010] As a further solution of the utility model: the clamping assembly includes a rotating shaft, a coupling, a clamping groove and a fixing seat, the coupling is fixedly connected to the output shaft of the servo motor, and the rotating shaft is fixedly connected to the coupling.

[0011] As a further solution of the utility model: the slots are arranged on the coupling at equal distances, and the fixing seat is fixedly installed on a side of the machine body away from the servo motor.

[0012] As a further solution of the utility model: the connecting component includes a positioning hole and a bearing, the positioning hole is opened on the fixing seat, the bearing is fixedly installed in the positioning hole, and the hole diameter of the positioning hole is the same as the outer diameter of the bearing, and the rotating shaft is fixedly inserted into the bearing.

[0013] As a further solution of the utility model: the transmission assembly includes a connecting hole, a sliding hole and a fixed hole, the connecting hole is opened on the outer wall of one side of the bracket, and the reverser and the connecting hole are fixedly installed, the sliding hole is opened at one end of the reverser, and the fixed hole is opened on the output shaft of the reversible motor, and the connecting hole, the sliding hole and the fixed hole have the same aperture.

[0014] Compared with the prior art, the utility model provides a transformer coil automatic wire arrangement and winding machine, which has the following beneficial effects:

[0015] 1. The transformer coil automatic winding machine is equipped with an air-cooled heat sink. When the winding machine starts working, the monitor detects that the temperature is higher than the set value, and transmits the high temperature information to the controller through the signal line. The controller automatically starts the air-cooled heat sink to cool the winding machine. Thus, the automatic cooling function of the winding machine is realized, and the service life of the equipment is extended.

[0016] 2. The transformer coil automatic wire arrangement and winding machine is provided with a wire averaging plate and a wire averaging hole. When the winding machine starts to run, the coil passes through the wire averaging hole so that the wire can be evenly arranged on the winding roller, thereby achieving uniform wire arrangement and reducing the loss caused by wire winding.

[0017] 3. The transformer coil automatic wire arrangement and winding machine is provided with a rotating shaft, a coupling, a slot and a fixed seat. When the coupling is installed vertically, the slots are engaged with each other, so that the servo motor and the winding roller are quickly connected, thereby achieving a stable and efficient connection between the servo motor and the winding roller, and improving the running stability of the equipment.

[0018] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of an automatic winding machine for transformer coils proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of a wire averaging component of an automatic wire arrangement and winding machine for transformer coils proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of a clamping assembly of an automatic winding machine for transformer coils proposed by the utility model;

[0022] Figure 4 This is a schematic diagram of the exploded structure of a connection assembly of an automatic winding machine for transformer coils proposed by the utility model;

[0023] Figure 5 This is a schematic diagram of the exploded structure of a transmission component of an automatic winding machine for transformer coils proposed by the utility model;

[0024] In the figure: 1-machine body, 2-winding roller, 3-air cooling heat sink, 4-controller, 5-servo motor, 6-monitor, 7-reversible motor, 8-wire feeder, 9-wire unwinder, 10-bracket, 11-screw, 12-support plate, 13-rotating shaft, 14-average plate, 15-average hole, 16-coupling, 17-slot, 18-positioning hole, 19-bearing, 20-fixed seat, 21-reverser, 22-connecting hole, 23-sliding hole, 24-fixed hole. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] A transformer coil automatic winding machine, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, it includes a machine body 1, a winding roller 2 is movably installed in the middle of the machine body 1, a connecting component is arranged inside the winding roller 2, an air-cooling heat sink 3 is fixedly connected to the outer walls on both sides of the outer surface of the machine body 1 near the bottom of the winding roller 2, a controller 4 is fixedly connected to the outer wall on one side of the machine body 1, a servo motor 5 is fixedly connected to the outer wall on one side of the machine body 1 near the top of the controller 4, a clamping component is arranged on the output shaft of the servo motor 5, a monitor 6 is fixedly connected to the outer wall on the top side of the machine body 1 near the top of the controller 4, and a support plate 12 is fixedly installed through a frame , a reversible motor 7 is fixedly connected to an outer wall of one side of the support plate 12, the model of the reversible motor 7 is TYG50, a screw 11 is fixedly connected to the output shaft port of the reversible motor 7, a reverser 21 is movably connected to the outer wall of the screw 11, and a transmission assembly is arranged on the screw 11, a bracket 10 is fixedly connected to the outer wall of the reverser 21, a wire releaser 9 is fixedly connected to the outer wall of the bracket 10 on the upper side away from the reversible motor 7, a wire feeder 8 is fixedly connected to the outer wall of the bracket 10 on the upper side away from the wire releaser 9, and a wire averaging assembly is arranged on the wire feeder 8;

[0027] In order to allow the winding machine to have cooling measures, such as Figure 1 As shown, the air-cooled heat sink 3 can cool the winding machine. When the winding machine starts working, the model of the monitor 6 is LGH-01. When the monitor 6 detects that the temperature is higher than the set value, the high temperature information is transmitted to the controller 4 through the signal line. The controller 4 automatically starts the air-cooled heat sink 3 to cool the winding machine. Through effective cooling measures, the stability of the machine can be maintained and the accuracy of the working process can be ensured. In this way, the automatic cooling function of the winding machine is realized, and the service life of the equipment is extended;

[0028] In order to prevent the wires from getting tangled together during coil making, Figure 1 , Figure 2 As shown, the average wire assembly includes an average wire plate 14 and an average wire hole 15. The average wire plate 14 is fixedly mounted on one end of the wire feeder 8 close to the top of the winding roller 2, and the average wire hole 15 is opened on the average wire plate 14;

[0029] When the winding machine starts to run, the coil passes through the wire averaging hole 15, so that the wire can be evenly arranged on the winding roller 2, thereby achieving uniform wire arrangement, reducing the loss caused by wire winding, and improving the flexibility of the device to meet diverse production needs;

[0030] In order to connect the servo motor 5 and the winding roller 2 to each other, as shown in FIG. Figure 1 , Figure 3 As shown, the clamping assembly includes a rotating shaft 13, a coupling 16, a clamping slot 17 and a fixing seat 20, the coupling 16 is fixedly connected to the output shaft of the servo motor 5, the rotating shaft 13 is fixedly connected to the coupling 16, the clamping slots 17 are equidistantly arranged on the coupling 16, and the fixing seat 20 is fixedly installed on the side of the body 1 away from the servo motor 5;

[0031] When the coupling 16 is installed vertically, the slots 17 are connected to each other, so that the servo motor 5 and the winding roller 2 are quickly connected, and the power is effectively transmitted to ensure the normal operation of the winding machine. In this way, a stable and efficient connection between the servo motor 5 and the winding roller 2 is achieved, and the running stability of the equipment is improved;

[0032] In order to ensure the stable rotation of the winding roller 2, Figure 1 , Figure 4 As shown, the connecting assembly includes a positioning hole 18 and a bearing 19, the positioning hole 18 is opened on the fixing seat 20, the bearing 19 is fixedly installed in the positioning hole 18, and the aperture of the positioning hole 18 is the same as the outer diameter of the bearing 19, and the rotating shaft 13 is fixedly inserted in the bearing 19;

[0033] When the rotating shaft 13 is installed vertically, the bottom can pass through the hole of the bearing 19 and be reinforced and installed in the positioning hole 18 to complete the stable and reinforced rotation of the winding roller 2;

[0034] In order to allow the wire feeder 8 to move the wire feeder, Figure 1 , Figure 5 As shown, the transmission assembly includes a connecting hole 22, a sliding hole 23 and a fixing hole 24, the connecting hole 22 is opened on the outer wall of one side of the bracket 10, and the reverser 21 and the connecting hole 22 are fixedly installed, the sliding hole 23 is opened at one end of the reverser 21, and the fixing hole 24 is opened on the output shaft of the reversible motor 7, and the connecting hole 22, the sliding hole 23 and the fixing hole 24 have the same aperture;

[0035] When the screw rod 11 is installed vertically, the bottom is in the fixing hole 24. When the reversible motor 7 starts working, it drives the screw rod 11 to rotate, so that the reverser 21 can move along the thread of the screw. Thus, the movement of the bracket 10 is realized, and the wire feeder 8 can feed the wire back and forth, thereby achieving the purpose of automatic wire arrangement.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A transformer coil automatic winding machine, comprising a machine body (1), characterized in that: A winding roller (2) is movably installed in the middle of the machine body (1), a connecting component is arranged inside the winding roller (2), an air cooling heat sink (3) is fixedly connected to the outer walls on both sides of the outer surface of the machine body (1) near the bottom of the winding roller (2), a controller (4) is fixedly connected to one side of the outer wall of the machine body (1), a servo motor (5) is fixedly connected to the outer wall on one side of the machine body (1) near the top of the controller (4), a clamping component is arranged on the output shaft of the servo motor (5), a monitor (6) is fixedly connected to the outer wall on the top of the machine body (1) near the top of the controller (4), a support plate (12) is fixedly installed through a frame, and the support plate (12) ) is fixedly connected to an outer wall of one side of the reversible motor (7), the model of the reversible motor (7) is TYG50, a screw rod (11) is fixedly connected to an output shaft port of the reversible motor (7), an outer wall of the screw rod (11) is movably connected to a reverser (21), and a transmission assembly is arranged on the screw rod (11), a bracket (10) is fixedly connected to an outer wall of an upper side of the bracket (10) away from the reversible motor (7) is fixedly connected to a wire releaser (9), an outer wall of a side of the bracket (10) away from the upper side of the wire releaser (9) is fixedly connected to a wire feeder (8), and a wire moving assembly is arranged on the wire feeder (8).

2. The transformer coil automatic winding machine according to claim 1, characterized in that: The averaging assembly comprises a averaging plate (14) and a averaging hole (15).

3. The transformer coil automatic winding machine according to claim 2, characterized in that: The wire averaging plate (14) is fixedly mounted on one end of the wire feeder (8) close to the top of the winding roller (2), and the wire averaging hole (15) is opened on the wire averaging plate (14).

4. The transformer coil automatic winding machine according to claim 1, characterized in that: The clamping assembly comprises a rotating shaft (13), a coupling (16), a clamping groove (17) and a fixing seat (20); the coupling (16) is fixedly connected to the output shaft of the servo motor (5); and the rotating shaft (13) is fixedly connected to the coupling (16).

5. The transformer coil automatic winding machine according to claim 4, characterized in that: The slots (17) are arranged on the coupling (16) at equal distances, and the fixing seat (20) is fixedly mounted on a side of the machine body (1) away from the servo motor (5).

6. The transformer coil automatic winding machine according to claim 1, characterized in that: The connecting assembly comprises a positioning hole (18) and a bearing (19); the positioning hole (18) is opened on the fixing seat (20); the bearing (19) is fixedly installed in the positioning hole (18); the hole diameter of the positioning hole (18) is the same as the outer diameter of the bearing (19); and the rotating shaft (13) is fixedly inserted into the bearing (19).

7. The transformer coil automatic winding machine according to claim 1, characterized in that: The transmission assembly comprises a connecting hole (22), a sliding hole (23) and a fixing hole (24); the connecting hole (22) is provided on an outer wall of one side of the bracket (10); the reverser (21) and the connecting hole (22) are fixedly installed; the sliding hole (23) is provided at one end of the reverser (21); the fixing hole (24) is provided on the output shaft of the reversible motor (7); and the connecting hole (22), the sliding hole (23) and the fixing hole (24) have the same aperture.

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