Gelatinization device for tortoise jelly production

Abstract

The utility model relates to the technical field of tortoise jelly production equipment, and discloses a gelatinization device for tortoise jelly production, which comprises a gelatinization pot, a gelatinization device and a control system, the stirrer comprises a stirring motor, a stirring shaft and stirring blades, the stirring motor is fixedly arranged on the pot cover, the stirring shaft is in transmission connection with the stirring motor, the stirring blades are fixedly arranged on the stirring shaft, and the stirring blades are inserted into the pot body; the bottom steam pipe is arranged on the inner side of the bottom of the gelatinization pot, a plurality of steam holes are further formed in the bottom steam pipe, and an air inlet pipe communicated with the bottom steam pipe is further arranged on the pot body; the exhaust pipe is arranged on the cooker cover, and a pressure valve is further arranged on the exhaust pipe. Steam passes into the gelatinization pot through the steam pipe, the steam is directly and fully contacted with a solution, the utilization rate and the heating efficiency of the steam are improved, the steam also plays an aeration role when being discharged through the steam holes, the solution is stripped from the steam pipe in a vibrating manner, the solution is prevented from being adhered to the steam pipe, and the energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of Guilinggao production equipment, in particular to a gelatinization device used for Guilinggao production. Background Art

[0002] As a cold health food, Guilinggao has the effects of clearing away dampness and heat, reducing fire and relieving restlessness, cooling blood and detoxifying, and is very popular among people. During the production of Guilinggao, it needs to go through the steps of solution extraction and mixing, stirring, heating gelatinization, filling, sterilization, cooling and packaging. Among them, gelatinization is the process of heating and stirring the solution until the solution becomes a gelatinous liquid, which is one of the important steps in the production of Guilinggao.

[0003] When the existing tortoise jelly is gelatinized, the solution is usually added into a stirring pot and stirred. For example, the patent with the authorization announcement number CN215028214U discloses a tortoise jelly processing stirring device, including a mounting seat, a stirring pot, a heating coil, a rotating device, a stirring device and a lifting device. The mounting seat is horizontally arranged, the rotating device is rotatably mounted on the mounting seat, the heating coil is fixedly mounted in the rotating device, the stirring pot is located in the rotating device, the lifting device is installed in the mounting seat and the lifting device and the mounting seat are rotatably coordinated, the stirring device is located directly above the stirring pot, and the stirring device is located on the lifting end of the lifting device.

[0004] The above-mentioned Guilinggao processing stirring device uses a stirring device to stir the liquid in the stirring pot, and uses the heating coil at the bottom of the stirring pot to heat the liquid to achieve the gelatinization process of Guilinggao. However, when the heating coil heats the liquid, the temperature near the heating coil is relatively high. Although there are stirring devices and the stirring pot rotating to assist in heat dissipation, the heating coil is heated by electricity, and the temperature of the coil itself is very high. The temperature at the bottom of the stirring pot is also high, and part of the Guilinggao liquid will adhere to the heating coil, and it cannot be effectively separated during stirring, which affects the heating efficiency and has high energy consumption. Utility Model Content

[0005] The purpose of the utility model is to provide a gelatinizing device for Guilinggao production, so as to solve the problem that the Guilinggao stirring device in the prior art utilizes a heating coil to heat the liquid, which has high efficiency and high energy consumption.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a gelatinization device for producing Guilinggao, comprising:

[0007] A gelatinization pot, comprising a pot body and a pot cover, wherein the pot cover is sealed and arranged on the upper side of the pot body;

[0008] A stirrer, the stirrer comprising a stirring motor, a stirring shaft and a stirring blade, the stirring motor is fixedly arranged on the pot cover, the stirring shaft is drivingly connected to the stirring motor, the stirring blade is fixedly arranged on the stirring shaft, and the stirring blade is inserted into the pot body;

[0009] A bottom steam pipe, the bottom steam pipe is arranged on the inner side of the bottom of the gelatinization pot, the bottom steam pipe is provided with a plurality of steam holes arranged at intervals, and the pot body is also provided with an air inlet pipe connected with the bottom steam pipe;

[0010] An exhaust pipe is arranged on the pot cover and is also provided with a pressure valve.

[0011] Preferably, the bottom steam pipes are spirally arranged in the pot body, and the spacing between two adjacent circles of the bottom steam pipes is greater than three times the diameter of the bottom steam pipes.

[0012] Preferably, it also includes a steam jacket, which includes a protective jacket and a side steam pipe, the side steam pipe is provided with a plurality of steam holes, the protective jacket is arranged on the outside of the pot body, the side steam pipe is arranged between the protective jacket and the pot body, a closed heating space is formed between the protective jacket and the pot body, and the protective jacket is also provided with a gas pipeline connected to the side steam pipe.

[0013] Preferably, a drainage box is also provided at the bottom of the steam jacket.

[0014] Preferably, the steam jacket further comprises a thermal insulation layer, and the thermal insulation layer is arranged on the outside of the protective jacket.

[0015] Preferably, the stirring blade is a spiral blade, and the spiral blade extends spirally along the axial direction of the stirring shaft.

[0016] Preferably, the agitator further comprises a scraper and a connecting rod, wherein the scraper is arranged parallel to and spaced from the agitator shaft and contacts the inner wall of the pot body, and the connecting rod is connected between the agitator shaft and the scraper.

[0017] Preferably, a pressure gauge is also provided on the pot cover, and the pressure gauge is connected to the pressure valve signal. The pressure gauge is used to detect the pressure in the pot body and transmit an opening signal to the pressure valve.

[0018] Compared with the prior art, the gelatinization device for producing tortoise jelly of the utility model in the embodiment has the following beneficial effects: a bottom steam pipe is arranged on the inner side of the bottom of the gelatinization pot, and the bottom steam pipe can be connected with an external steam source through an air inlet pipe. When the tortoise jelly is gelatinized, steam can be passed into the gelatinization pot through the steam pipe, and the tortoise jelly solution is heated by the steam. The steam is in direct and full contact with the solution, thereby improving the utilization rate of the steam and the heating efficiency of the solution. At the same time, the steam also has an aeration effect when being discharged through the steam hole, and the solution is vibrated and peeled off from the steam pipe, thereby avoiding the solution from adhering to the steam pipe, preventing the formation of heating dead corners, and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a gelatinization device for producing Guilinggao according to the utility model;

[0020] Figure 2 yes Figure 1 Axonometric view of the gelatinization device used for Guilinggao production;

[0021] Figure 3 yes Figure 1 A schematic diagram of the arrangement structure of the bottom steam pipe and the pot body of the gelatinization device for Guilinggao production;

[0022] Figure 4 It is a schematic structural diagram of a steam jacket of a gelatinization device for producing Guilinggao according to the utility model;

[0023] Figure 5 The utility model is a schematic diagram of the structure of the stirrer of the gelatinization device used for the production of Guilinggao.

[0024] In the figure, 1. gelatinization pot, 11. pot body, 12. pot cover, 13. liquid inlet, 14. support leg, 2. agitator, 21. stirring motor, 22. stirring shaft, 23. stirring blade, 24. scraper, 25. connecting rod, 3. bottom steam pipe, 31. steam hole, 4. exhaust pipe, 41. pressure valve, 5. air inlet pipe, 6. steam jacket, 61. side steam pipe, 62. protective cover, 63. heating space, 64. gas pipeline, 65. drainage box, 66. insulation layer, 7. pressure gauge. DETAILED DESCRIPTION

[0025] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0026] A preferred embodiment of a gelatinization device for producing Guilinggao according to the utility model is as follows: Figures 1 to 5 As shown, the gelatinization device for producing tortoise jelly includes a gelatinization pot 1, an agitator 2, a bottom steam pipe 3 and an exhaust pipe 4. The agitator 2, the bottom steam pipe 3 and the exhaust pipe 4 are all arranged on the gelatinization pot 1. The gelatinization pot 1 is used to contain the tortoise jelly solution to be gelatinized, the agitator 2 is used to stir the solution, the bottom steam pipe 3 is used to feed high-temperature steam into the gelatinization pot 1, and the exhaust pipe 4 can maintain the pressure balance in the gelatinization pot 1.

[0027] The gelatinization pot 1 includes a pot body 11 and a pot cover 12. The pot body 11 is a cylindrical structure. The pot cover 12 is sealed and arranged on the upper side of the pot body 11. The pot body 11 is a cavity inside, which can accommodate the solution of Guilinggao. The bottom of the pot body 11 is also provided with legs 14 to raise the pot body 11 and facilitate the connection of the internal pipelines of the pot body 11. The pot cover 12 is provided with a liquid inlet 13 for adding the Guilinggao solution to be gelatinized into the pot body 11.

[0028] The stirrer 2 is fixedly arranged on the pot cover 12, and the stirrer 2 includes a stirring motor 21, a stirring shaft 22 and a stirring blade 23. The stirring motor 21 is fixedly assembled on the pot cover 12 by bolts, and the stirring shaft 22 and the stirring motor 21 are in transmission connection. The stirring blade 23 is fixed on the stirring shaft 22 and inserted into the pot body 11, and the stirring shaft 22 and the pot body 11 are coaxially arranged. When the stirring motor 21 is working, the stirring shaft 22 is driven to rotate, and then the stirring blade 23 is driven to rotate through the stirring shaft 22 to stir the solution, so that the solution is heated evenly, the heating efficiency is improved, and the solution is prevented from sticking to the pot.

[0029] The bottom steam pipe 3 is arranged at the inner side of the bottom of the gelatinization pot 1, and a plurality of steam holes 31 arranged at intervals are provided on the bottom steam pipe 3. An air inlet pipe 5 is also provided at the bottom of the pot body 11, and the air inlet pipe 5 is communicated with the bottom steam pipe 3. The air inlet pipe 5 is used to connect with an external steam source, and the steam enters the bottom steam pipe 3 through the air inlet pipe 5, and enters the pot body 11 through the steam holes 31, and heats the solution inside the pot body 11. The thermal energy utilization rate of steam heating is high, and the steam has an aeration effect on the solution, which can prevent the solution from adhering to the steam pipe.

[0030] The exhaust pipe 4 is arranged on the pot cover 12, and the bottom of the exhaust pipe 4 extends into the pot body 11. The exhaust pipe 4 is also provided with a pressure valve 41. In this embodiment, the pressure valve 41 is a solenoid valve. The exhaust pipe 4 is used to communicate with the external gas path. When the steam pipe sends steam into the solution, the pressure in the pot body 11 will increase. Appropriate pressurization can speed up the heating efficiency of the solution, but excessive pressure will also affect the steam entry rate and also cause a burden on the pot body 11. The exhaust rate of the exhaust pipe 4 can be controlled by the pressure valve 41 to ensure that the pressure in the pot body 11 is within the design range.

[0031] The gelatinization device for producing tortoise jelly is provided with a bottom steam pipe 3 on the inner side of the bottom of the gelatinization pot 1, and the bottom steam pipe 3 can be connected with an external steam source through an air inlet pipe 5. When the tortoise jelly is gelatinized, steam can be passed into the gelatinization pot 1 through the steam pipe, and the tortoise jelly solution is heated by the steam. The steam is in direct full contact with the solution, thereby improving the utilization rate of the steam and the heating efficiency of the solution. At the same time, the steam also has an aeration effect when being discharged through the steam hole 31, vibrating and peeling the solution from the steam pipe, avoiding the solution from adhering to the steam pipe, preventing the formation of a heating dead corner, and reducing energy consumption.

[0032] Preferably, the bottom steam pipes 3 are spirally arranged in the pot body 11 , and the distance between two adjacent circles of the bottom steam pipes 3 is greater than three times the diameter of the bottom steam pipes 3 .

[0033] The bottom steam pipe 3 is arranged in a spiral shape, which can increase the length of the bottom steam pipe 3 and increase the rate at which steam enters the pot body 11. The spacing between two adjacent circles of the bottom steam pipe 3 is greater than three times the diameter of the bottom steam pipe 3, so that the solution can be accommodated between the bottom steam pipes 3, ensuring the contact area between the steam and the solution and improving the heat exchange efficiency.

[0034] Preferably, it also includes a steam jacket 6, which includes a protective jacket 62 and a side steam pipe 61, and the side steam pipe 61 is provided with a plurality of steam holes 31. The protective jacket 62 is arranged on the outside of the pot body 11, and the side steam pipe 61 is arranged between the protective jacket 62 and the pot body 11. A closed heating space 63 is formed between the protective jacket 62 and the pot body 11, and a gas pipeline 64 connected to the side steam pipe 61 is also provided on the protective jacket 62.

[0035] A steam jacket 6 is arranged on the outside of the pot body 11, and a heat-insulating insulation layer is formed between a protective cover 62 of the steam jacket 6 and a heating space 63 of the pot body 11. High-temperature steam can be delivered into the side steam pipe 61 through a gas pipeline 64. The high-temperature steam is filled in the heating space 63 through the steam hole 31, and the side wall of the pot body 11 can be heated and insulated. The tortoise jelly solution can be heated from multiple directions in cooperation with the bottom steam pipe 3, thereby improving the heating efficiency.

[0036] Preferably, a drainage box 65 is further provided at the bottom of the steam jacket 6 .

[0037] The drainage box 65 is connected to the heating space 63. After the steam is cooled and liquefied in the heating space 63, it can be stored in the drainage box 65, so that the condensed water can be discharged through the drainage box 65 to avoid damage to the pot body 11 and the side steam pipe 61.

[0038] Preferably, the steam jacket 6 further includes a heat-insulating layer 66 , which is arranged on the outside of the protective jacket 62 .

[0039] An insulation layer 66 is arranged outside the protective cover 62 to protect the protective cover 62 and reduce heat dissipation through the protective cover 62, so that the temperature in the heating space 63 is constant, the heating efficiency is improved, and the energy consumption is reduced.

[0040] Preferably, the stirring blade 23 is a spiral blade, and the spiral blade extends spirally along the axial direction of the stirring shaft 22 .

[0041] When the spiral blades rotate, they can not only drive the solution to rotate around the stirring shaft 22 in the pot body 11, but also drive the solution to flip in the up and down directions, thereby accelerating the heat exchange of the solution and improving the heating efficiency of the solution.

[0042] Preferably, the agitator 2 further includes a scraper 24 and a connecting rod 25 . The scraper 24 is arranged parallel to and spaced from the agitator shaft 22 , and the scraper 24 contacts the inner wall of the pot body 11 . The connecting rod 25 is connected between the agitator shaft 22 and the scraper 24 .

[0043] In this embodiment, there are two connecting rods 25, which are arranged in parallel and spaced apart along the axial direction of the stirring shaft 22, and there are two scrapers 24, which are arranged symmetrically with the stirring shaft 22 as the axis, and the two connecting rods 25 and the two stirring shafts 22 form a frame structure. When the Guilinggao solution becomes viscous and adheres to the inner wall of the pot body 11, the scraper 24 can peel the solution on the inner wall off the pot body 11, preventing the problem of sticking to the pot during the stirring process, which makes cleaning more difficult and wastes the Guilinggao solution.

[0044] Preferably, a pressure gauge 7 is further provided on the pot cover 12 , and the pressure gauge 7 is signal-connected to the pressure valve 41 . The pressure gauge 7 is used to detect the pressure in the pot body 11 and transmit an opening signal to the pressure valve 41 .

[0045] The pressure gauge 7 detects the pressure inside the pot body 11 and feeds back to the control system. The control system can transmit an opening signal to the pressure valve 41 to adjust the opening of the pressure valve 41, thereby flexibly controlling the pressure inside the pot body 11 to be within a set range.

[0046] In summary, the embodiment of the utility model provides a gelatinization device for the production of tortoise jelly, in which a bottom steam pipe is arranged on the inner side of the bottom of the gelatinization pot, and the bottom steam pipe can be connected to an external steam source through an air inlet pipe. When the tortoise jelly is gelatinized, steam can be passed into the gelatinization pot through the steam pipe, and the tortoise jelly solution is heated by the steam. The steam is in direct and sufficient contact with the solution, thereby improving the utilization rate of the steam and the heating efficiency of the solution. At the same time, the steam also has an aeration effect when being discharged through the steam hole, vibrating and peeling the solution from the steam pipe, avoiding the solution from adhering to the steam pipe, preventing the formation of heating dead corners, and reducing energy consumption.

[0047] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principle of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. A gelatinization device for the production of Guilinggao, characterized in that: include: A gelatinization pot (1), the gelatinization pot (1) comprising a pot body (11) and a pot cover (12), the pot cover (12) being arranged sealingly on the upper side of the pot body (11); A stirrer (2), the stirrer (2) comprising a stirring motor (21), a stirring shaft (22) and a stirring blade (23), the stirring motor (21) being fixedly arranged on the pot cover (12), the stirring shaft (22) being in driving connection with the stirring motor (21), the stirring blade (23) being fixedly arranged on the stirring shaft (22), and the stirring blade (23) being inserted into the pot body (11); A bottom steam pipe (3), the bottom steam pipe (3) being arranged on the inner side of the bottom of the gelatinization pot (1), the bottom steam pipe (3) being provided with a plurality of steam holes (31) arranged at intervals, and the pot body (11) being provided with an air inlet pipe (5) communicating with the bottom steam pipe (3); An exhaust pipe (4), the exhaust pipe (4) being arranged on the pot cover (12), and the exhaust pipe (4) being further provided with a pressure valve (41); The bottom steam pipe (3) is arranged in a spiral shape inside the pot body (11), and the distance between two adjacent circles of the bottom steam pipe (3) is greater than three times the diameter of the bottom steam pipe (3); The stirring shaft and the pot body are arranged coaxially, and the stirring blade (23) is a spiral blade, which extends in a spiral along the axial direction of the stirring shaft (22) and is used to drive the solution to rotate around the stirring shaft in the pot body and to drive the solution to flip in the up and down directions.

2. The gelatinization device for producing Guilinggao according to claim 1, characterized in that: The invention also comprises a steam jacket (6), wherein the steam jacket (6) comprises a protective sleeve (62) and a side steam pipe (61), wherein the side steam pipe (61) is provided with a plurality of steam holes (31), the protective sleeve (62) is arranged on the outside of the boiler body (11), the side steam pipe (61) is arranged between the protective sleeve (62) and the boiler body (11), a closed heating space (63) is formed between the protective sleeve (62) and the boiler body (11), and the protective sleeve (62) is also provided with a gas pipeline (64) connected with the side steam pipe (61).

3. The gelatinization device for producing Guilinggao according to claim 2, characterized in that: A drainage box (65) is also provided at the bottom of the steam jacket (6).

4. The gelatinization device for producing Guilinggao according to claim 2, characterized in that: The steam jacket (6) further comprises a heat-insulating layer (66), wherein the heat-insulating layer (66) is arranged on the outside of the protective jacket (62).

5. The gelatinization device for producing Guilinggao according to any one of claims 1 to 4, characterized in that: The stirrer (2) further comprises a scraper (24) and a connecting rod (25); the scraper (24) is arranged in parallel and spaced apart from the stirring shaft (22), and the scraper (24) is in contact with the inner wall of the pot body (11); and the connecting rod (25) is connected between the stirring shaft (22) and the scraper (24).

6. The gelatinization device for producing Guilinggao according to any one of claims 1 to 4, characterized in that: The pot cover (12) is also provided with a pressure gauge (7), the pressure gauge (7) being signal-connected to the pressure valve (41), and the pressure gauge (7) being used to detect the pressure in the pot body (11) and transmit an opening signal to the pressure valve (41).

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