Alkali filtering machine capable of quickly replacing vacuum box in material distribution area
By setting two vacuum box bodies in the alkali filter, the other body is immediately replaced when one body is maintained, solving the problem of long maintenance downtime of the existing alkali filter and improving the working efficiency of the equipment.
Patent Information
- Application Number
- CN202420636806.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the use of the existing alkali filter, the external friction belt of the vacuum box is easily damaged and crystallized inside is easily formed, resulting in a long-term shutdown and replacement, which reduces the working efficiency of the equipment.
A alkali filter machine that can quickly replace vacuum boxes in the fabric area is designed. By setting up two vacuum box bodies, when one needs maintenance, the other can be used instead, reducing maintenance downtime.
It significantly improves the working efficiency of the alkali filter machine, reduces the downtime required for maintenance, and ensures continuous and efficient operation of the equipment.
Smart Images

Figure CN222641365U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of alkali-making equipment, and in particular to an alkali filter capable of quickly replacing a vacuum box in a material distribution area. Background Art
[0002] Existing alkali filters generally filter through the coordination of a vacuum box and a filter belt. Due to the limitations of the alkali mother liquor, the external friction belt of the vacuum box is easily damaged when in use, and crystals are easily formed inside the vacuum box. It takes a long time to stop the machine to replace the vacuum box and its external friction belt, which reduces the effective working time of the alkali filter and reduces the working efficiency of the alkali filter. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present application provides an alkali filter machine with a quick replacement of the vacuum box in the cloth area. The embodiment of the present application is in the form of two vacuum box bodies. When one of the vacuum box bodies needs maintenance, there is always a ready vacuum box body that can be put into use immediately, thereby reducing the downtime required for maintenance of the equipment and significantly improving the working efficiency of the alkali filter machine.
[0004] The above application objectives of this application are achieved through the following technical solutions:
[0005] An alkali filter capable of quickly replacing a vacuum box in a material distribution area, comprising two vacuum box bodies and a support frame for supporting the vacuum box bodies, wherein a friction ring is detachably connected to the outer side of the vacuum box body;
[0006] The support frame includes a support rod installed on the alkali filter machine, the top of the support rod is rotatably connected to a mounting frame, the two vacuum box bodies are installed on a side of the mounting frame away from the support rod, the rotation axis of the mounting frame is perpendicular to the support rod, and a ventilation pipe is provided on the side of the vacuum box body away from the mounting frame. A locking mechanism for locking the position of the mounting frame is provided between the support rod and the mounting frame. When one of the vacuum box bodies is in use, the other vacuum box body is idle and away from the filter belt of the alkali filter machine.
[0007] Optionally, the friction ring includes a rectangular friction belt, a slot is provided on one side of the friction belt, a buckle that can cooperate with the slot is provided on the other side of the friction belt, and the friction belt is bent into a ring so that the slot and the buckle cooperate with each other to form a ring-shaped friction ring.
[0008] Optionally, the cross-sections of the slot and the buckle are both L-shaped.
[0009] Optionally, a rotating shaft is fixedly connected to one side of the mounting frame close to the support rod, and the rotating shaft passes through the support rod and is rotatably connected to the support rod.
[0010] Optionally, a countersunk hole is provided at one end of the rotating shaft away from the mounting bracket, and a connecting key is provided in the countersunk hole;
[0011] The locking mechanism includes a connecting rod, a connecting groove that cooperates with a connecting key is formed on the connecting rod, one end of the connecting rod can slide in the countersunk hole of the rotating shaft, a push rod is provided at the end of the connecting rod away from the rotating shaft, and a locking groove for placing the push rod is formed on the side of the support rod away from the mounting frame. When the push rod is located in the locking groove, the inner wall of the locking groove limits the axial rotation of the push rod.
[0012] In summary, this application has the following beneficial technical effects:
[0013] The embodiment of the present application is in the form of two vacuum box bodies. When one of the vacuum box bodies needs maintenance, there is always a ready vacuum box body that can be put into use immediately, which reduces the downtime required for maintenance of the equipment and significantly improves the working efficiency of the alkali filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a side view schematic diagram of an embodiment of the present application;
[0015] Figure 2 is a cross-sectional schematic diagram of a friction belt of a support frame according to an embodiment of the present application;
[0016] Figure 3 is a schematic diagram of a support frame according to an embodiment of the present application;
[0017] Figure 4 It is a schematic diagram of a locking mechanism according to an embodiment of the present application.
[0018] Reference numerals: 10, vacuum box body; 11, ventilation pipe;
[0019] 20. Friction ring; 21. Friction belt; 22. Card slot; 23. Buckle;
[0020] 30. Support frame; 31. Support rod; 32. Locking slot; 33. Mounting frame; 34. Rotating shaft; 35. Countersunk hole; 36. Connecting key;
[0021] 40. Locking mechanism; 41. Connecting rod; 42. Connecting groove; 43. Push rod;
[0022] 50. Alkali filter machine filter belt. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.
[0024] The embodiment of the present application provides an alkali filter with a vacuum box in a cloth area that can be quickly replaced, comprising a support frame 30 and two vacuum box bodies 10 that cooperate with filter belts 50 of the alkali filter, a vent pipe 11 being provided at one end of the vacuum box body 10, a friction ring 20 being detachably connected to the outside of the vacuum box body 10, the friction ring 20 being water-permeable and air-permeable, an external vacuum pumping device evacuates the inside of the vacuum box body 10 through the vent pipe 11 to form a negative pressure, and a gap for ventilation is provided on the outside of the vacuum box body 10;
[0025] The support frame 30 includes a support rod 31 installed on the alkali filter machine, and the top of the support rod 31 is rotatably connected to a mounting frame 33. Two vacuum box bodies 10 are installed on the side of the mounting frame 33 away from the support rod 31. The rotation axis 34 of the mounting frame 33 is perpendicular to the support rod 31. The ventilation pipe 11 is arranged on the side of the vacuum box body 10 away from the mounting frame 33. A locking mechanism 40 for locking the position of the mounting frame 33 is arranged between the support rod 31 and the mounting frame 33. When one of the vacuum box bodies 10 is being used to cooperate with the filter belt 50 of the alkali filter machine, the other vacuum box body 10 is idle and away from the filter belt 50 of the alkali filter machine.
[0026] The following is a further introduction based on specific usage scenarios.
[0027] When in use, the operator unlocks the locking mechanism 40, rotates the mounting frame 33 to make one of the vacuum box bodies 10 contact the filter belt 50 of the alkali filter machine, and makes the other vacuum box body 10 move away from the filter belt 50 of the alkali filter machine, and then locks the position of the vacuum box body 10 through the locking mechanism 40, turns on the external vacuum pumping equipment and vacuums the inside of the vacuum box body 10 through the ventilation pipe 11 to form a negative pressure, and when the filter belt 50 of the alkali filter machine rotates outside the friction ring 20, the moisture on the filter belt passes through the friction ring 20 and the vacuum box body 10.
[0028] When the friction ring 20 or the vacuum box body 10 needs to be replaced or maintained, the operator unlocks the locking mechanism 40, rotates the mounting frame 33 to make another ready vacuum box body 10 contact the filter belt 50 of the alkali filter machine, and moves the vacuum box body 10 that needs to be replaced or maintained away from the filter belt 50 of the alkali filter machine, so that the alkali filter machine continues to work. The operator can then replace or maintain the vacuum box body 10 that is away from the filter belt 50 of the alkali filter machine. This process does not require shutdown operations, thereby reducing the working time of the alkali filter machine required for replacement and maintenance of the vacuum box body 10, and significantly improving the working efficiency of the alkali filter machine.
[0029] The friction ring 20 is detachably connected to the vacuum box body 10 , and the operator can quickly perform maintenance on the vacuum box body 10 and the friction ring 20 by quickly disassembling the friction ring 20 .
[0030] In general, the embodiment of the present application is in the form of two vacuum box bodies 10. When one of the vacuum box bodies 10 needs maintenance, there is always a ready vacuum box body 10 that can be put into use immediately, which reduces the downtime required for maintenance of the equipment and significantly improves the working efficiency of the alkali filter.
[0031] In the embodiment of the present application, the friction ring 20 is detachably connected to the vacuum box body 10. The embodiment of the present application provides a possible specific implementation method. The friction ring 20 includes a rectangular friction belt 21, a card slot 22 is provided on one side of the friction belt 21, and a buckle 23 that can cooperate with the card slot 22 is provided on the other side of the friction belt 21. The friction belt 21 is sleeved on the outside of the vacuum box body 10, and the buckle 23 at one end of the friction belt 21 is inserted into the card slot 22 at the other end to complete the assembly, thereby forming a ring-shaped friction ring 20. When in use, the operator disassembles It is convenient to disassemble and assemble the friction ring 20, which improves the maintenance efficiency of the operator. The cross-sections of the groove 22 and the buckle 23 are both L-shaped. When the diameter of the friction ring 20 undergoes elastic deformation and increases in diameter, the buckle 23 and the groove 22 are locked more tightly. When the diameter undergoes elastic deformation and decreases in diameter, the operator can easily separate the buckle 23 from the groove 22. During operation, the friction ring 20 rotates on the outside of the vacuum box with the filter belt 50 of the alkali filter, causing a loose edge to increase its diameter, thereby making the buckle 23 and the groove 22 tightly connected.
[0032] In the embodiment of the present application, the mounting bracket 33 is rotatably connected to the top of the support rod 31, and the rotation axis 34 of the mounting bracket 33 is perpendicular to the support rod 31, wherein a rotation axis 34 is fixedly connected to the side of the mounting bracket 33 close to the support rod 31, and the rotation axis 34 passes through the support rod 31 and is rotatably connected to the support rod 31, thereby realizing the rotation connection between the mounting bracket 33 and the support rod 31.
[0033] The locking mechanism 40 is used to lock the position of the mounting bracket 33, thereby locking the relative positions of the two vacuum box bodies 10 and the respective working states of the two vacuum box bodies 10. The embodiment of the present application provides a locking method. A countersunk hole 35 is provided at one end of the rotating shaft 34 away from the mounting bracket 33, and a connecting key 36 is arranged in the countersunk hole 35. The locking mechanism 40 includes a connecting rod 41. A connecting groove 42 that cooperates with the connecting key 36 is provided on the connecting rod 41. One end of the connecting rod 41 can slide in the countersunk hole 35 of the rotating shaft 34. When the connecting groove 42 on the connecting rod 41 cooperates with the connecting key 36, the axial rotation of the connecting rod 41 will also drive the mounting bracket 33 to rotate synchronously through the rotating shaft 34. The connecting rod 41 is far away from the mounting bracket 33. A push rod 43 is provided at one end away from the rotating shaft 34, and a locking groove 32 for placing the push rod 43 is opened on the side of the support rod 31 away from the mounting bracket 33. When the push rod 43 is located in the locking groove 32, the inner wall of the locking groove 32 limits the axial rotation of the push rod 43. When in use, the operator pulls the push rod 43 sideways to make the push rod 43 disengage from the locking groove 32, and then the operator rotates the push rod 43 to adjust the angle of the mounting bracket 33 so that the determined vacuum box body 10 is in a predetermined working position. After the adjustment is completed, the operator resets the push rod 43 to make the push rod 43 re-enter the locking groove 32. The inner wall of the locking groove 32 contacts the outer side of the push rod 43 to form a rigid limit to prevent the mounting bracket 33 from axial rotation. The operation is simple and efficient.
[0034] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An alkali filter capable of quickly replacing the vacuum box in the material distribution area, characterized in that: It comprises two vacuum box bodies (10) and a support frame (30) for supporting the vacuum box bodies (10); a friction ring (20) is detachably connected to the outer side of the vacuum box body (10); The support frame (30) comprises a support rod (31) mounted on the alkali filter, the top of the support rod (31) is rotatably connected to a mounting frame (33), the two vacuum box bodies (10) are mounted on a side of the mounting frame (33) away from the support rod (31), the rotation axis of the mounting frame (33) is perpendicular to the support rod (31), a ventilation pipe (11) is arranged on a side of the vacuum box body (10) away from the mounting frame (33), a locking mechanism (40) for locking the position of the mounting frame (33) is arranged between the support rod (31) and the mounting frame (33), and when one of the vacuum box bodies (10) is in use, the other vacuum box body (10) is idle and away from a filter belt (50) of the alkali filter.
2. The alkali filter capable of quickly replacing the vacuum box in the material distribution area according to claim 1, characterized in that: The friction ring (20) comprises a rectangular friction belt (21), one side of the friction belt (21) is provided with a slot (22), the other side of the friction belt (21) is provided with a buckle (23) that can cooperate with the slot (22), and the friction belt (21) is bent into a ring so that the slot (22) and the buckle (23) cooperate with each other to form a ring-shaped friction ring (20).
3. The alkali filter capable of quickly replacing the vacuum box in the material distribution area according to claim 2, characterized in that: The cross sections of the clamping groove (22) and the clamping buckle (23) are both L-shaped.
4. The alkali filter capable of quickly replacing the vacuum box in the material distribution area according to claim 1, characterized in that: A rotating shaft (34) is fixedly connected to one side of the mounting frame (33) close to the support rod (31); the rotating shaft (34) passes through the support rod (31) and is rotatably connected to the support rod (31).
5. The alkali filter capable of quickly replacing the vacuum box in the material distribution area according to claim 4, characterized in that: A countersunk hole (35) is formed at one end of the rotating shaft (34) away from the mounting frame (33), and a connecting key (36) is provided in the countersunk hole (35); The locking mechanism (40) comprises a connecting rod (41), a connecting groove (42) cooperating with a connecting key (36) is provided on the connecting rod (41), one end of the connecting rod (41) can slide in a countersunk hole (35) of a rotating shaft (34), a push rod (43) is provided at one end of the connecting rod (41) away from the rotating shaft (34), a locking groove (32) for accommodating the push rod (43) is provided on one side of the support rod (31) away from the mounting frame (33), and when the push rod (43) is located in the locking groove (32), the inner wall of the locking groove (32) limits the axial rotation of the push rod (43).