Deslagging device for producing pure cotton pulp
By designing a cotton pulp slag removal device with multi-stage filtration and negative pressure collector, the existing device has solved the problems of large vibration and poor slag removal effect, and effective separation of light and heavy slags and improvement of device stability.
Patent Information
- Application Number
- CN202420903254.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing cotton pulp slag removal device vibrates greatly during working hours, resulting in poor centrifugal slag removal effect and inability to effectively separate light slag and heavy slag.
A slag removal device including a slag removal cylinder, a slurry inlet tube, a filter cartridge, a spacer, a guide cover, a first and a second filter chamber is designed to separate the light and heavy slag through a multi-stage filtration and a negative pressure collector, and reduce the vibration of the device through a shock absorbing assembly.
It effectively improves the slag removal effect of cotton pulp, reduces device vibration, extends the service life of the equipment, and improves production efficiency.
Smart Images

Figure CN222641473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton pulp production, in particular to a slag removal device used for producing pure cotton pulp. Background Art
[0002] Cotton pulp, also known as refined cotton pulp, is a high-purity cellulose made from cotton linters through alkaline cooking, rinsing and refining. It is mainly used to manufacture cellulose acetate, nitrocellulose and other celluloses. It is widely used in food, medicine, toothpaste, daily chemicals, building materials, papermaking, electronics, plastics, aerospace and military industries. Cotton pulp purification is an important link in the production process of cotton pulp.
[0003] The slag removal device in the prior art usually includes a slag removal device shell, a feed head is installed on the top of the slag removal device shell, a good pulp discharge pipe is provided on the feed head, a pulp inlet pipe is provided along the tangent direction of the feed head, a pulp saver is installed at the bottom of the slag removal device shell, a cut-off valve is provided between the slag removal device shell and the pulp saver, a slag discharge valve is provided at the bottom of the pulp saver, an air exhaust pipe and a flushing water pipe are provided on the pulp saver, an exhaust valve is provided on the air exhaust pipe, and a control valve for controlling the on-off of the pipeline is provided on the flushing water pipe. Specifically, after the slurry is fed into the pulp inlet pipe by the pulp inlet pump, the slurry enters the slag removal device along the tangent direction. High-speed rotation generates centrifugal force to separate the fibers. The cotton pulp deslagging device uses centrifugal action to remove slag. The impurities in cotton pulp are divided into light slag and heavy slag. Due to the difference in mass and density of the two impurities, indiscriminate use of the same method to remove slag cannot achieve a good slag removal effect. At the same time, if you want to achieve a good centrifugal deslagging effect, the machine body needs to maintain a very stable state when working. The cotton pulp deslagging devices currently on the market have a large vibration amplitude when working, which not only easily causes damage to the device, but also greatly reduces the effect of the device's centrifugal deslagging.
[0004] Therefore, it is particularly important to design a slag removal device for producing pure cotton pulp to solve the above-mentioned defects. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model designs a slag removal device for producing pure cotton pulp. The device aims to solve the technical problem that the prior art cannot achieve a good slag removal effect by using the same slag removal method, and at the same time, the vibration amplitude of the cotton pulp slag removal device on the market is very large when working, which not only easily causes damage to the device, but also greatly reduces the effect of the centrifugal slag removal of the device.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A slag removal device for producing pure cotton pulp comprises a base, a slag removal cylinder is installed on the top of the base, a pulp inlet pipe is installed on the top of the slag removal cylinder, a filter cylinder is installed at the center of the inside of the slag removal cylinder, a partition cover is installed inside the slag removal cylinder and on the outside of the filter cylinder, a guide cover is installed inside the slag removal cylinder and between the slag removal cylinder and the partition cover, a first filter chamber is formed between the guide cover and the slag removal cylinder, a heavy residue outlet pipe is installed in the first filter chamber located on the outside of the slag removal cylinder, a second filter chamber is formed between the filter cylinder and the partition cover, a pulp outlet pipe is installed in the second filter chamber located on the outside of the slag removal cylinder, a rotating shaft is installed at the center of the bottom of the slag removal cylinder, and the rotating shaft extends to the inside of the base, and a shock absorbing assembly is installed on the outside of the rotating shaft and inside the base.
[0008] As a preferred solution of the utility model, movable wheels are installed at the four corners of the bottom of the base, a driving motor is installed on the left side of the base, a protective cover is installed on the outside of the slag removal barrel and on the driving end of the driving motor, a driving wheel is installed on the driving end of the driving motor, a transmission wheel is fixedly installed on the outside of the rotating shaft and below the partition cover, and a plurality of transmission belts are provided on the outside of the driving wheel and the transmission wheel.
[0009] As a preferred solution of the utility model, a light residue outlet pipe is installed at the top of the residue removal cylinder and above the filter cylinder, and a negative pressure collector is installed at the top of the light residue outlet pipe.
[0010] As a preferred solution of the utility model, a pulp feed bucket is installed on the top of the pulp feed pipe, the top of the pulp feed pipe is rotatably connected to a rotating rod, a semicircular adjustment plate is symmetrically installed on the outside of the rotating rod, and an adjustment knob is fixedly connected to one end of the rotating rod located on the outside of the pulp feed pipe.
[0011] As a preferred solution of the utility model, the filter cartridge is designed in an inverted cone structure, a plurality of groups of stepped protrusions are fixedly connected to the inner wall of the filter cartridge, and a plurality of groups of filter screens are installed on the inner wall of the filter cartridge and between the plurality of groups of stepped protrusions.
[0012] As a preferred solution of the utility model, the shock absorbing assembly includes a connecting sleeve, a connecting tube, a connecting rod, a shock absorbing spring, a circular guide rail and a roller. The connecting sleeve is fixedly installed on the outside of the rotating shaft and is located inside the base. Four groups of connecting tubes are installed at equal intervals on the outside of the connecting sleeve. The inside of the connecting tube is slidably connected with a connecting rod. The shock absorbing spring is installed at one end of the connecting rod located inside the connecting tube. The circular guide rail is installed inside the base. The roller is installed at one end of the connecting rod away from the connecting tube and is located inside the circular guide rail.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, through the coordinated design of the slag discharge cylinder, the pulp inlet pipe, the filter cylinder, the partition cover, the guide cover, the first filter chamber and the second filter chamber, when the pure cotton pulp is removed from the slag, the driving motor is first started to drive the driving wheel to rotate, and the driving wheel is driven to rotate under the drive of the transmission belt, so that the rotating shaft drives the filter cylinder to rotate, and the pulp is poured into the pulp inlet pipe through the pulp inlet pipe, and the pulp is introduced into the filter cylinder through the pulp inlet pipe. When the filter cylinder rotates, the pulp is filtered through the filter screens between the multiple groups of step protrusions for multi-stage filtration, and the pulp separates the light slag through filtration, and the pulp after the slag is removed enters the second filter chamber through the filter screen, and is finally discharged through the pulp discharge pipe. Due to the large mass of the heavy slag, it will be thrown out of the outside of the filter cylinder under the action of centrifugal force, and the thrown heavy slag enters the first filter chamber, and then is discharged from the heavy slag discharge pipe under the guidance of the guide cover, while the separated light slag has a small density, and is collected by the light slag discharge pipe in combination with the negative pressure collector, thereby effectively separating the light and heavy slag and improving the slag removal effect.
[0015] 2. In the utility model, through the design of the shock-absorbing component, a large vibration will be generated when the shaft rotates. At this time, the roller rolls in the circular guide rail, which can improve the stability of the shaft during rotation. At the same time, the shock-absorbing spring in the connecting cylinder is used to buffer the vibration by slightly extending and retracting the connecting rod, which further improves the stability of the shaft during rotation, reduces the vibration impact on the entire device, and improves the effect of centrifugal slag removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the base and the slag removal cylinder of the utility model;
[0018] Figure 3 for Figure 2 Enlarged schematic diagram of part A in the middle.
[0019] In the figure: 1. base; 101. moving wheel; 102. driving motor; 103. protective cover; 104. driving wheel; 105. transmission wheel; 106. transmission belt; 2. slag removal cylinder; 201. light slag outlet pipe; 202. negative pressure collector; 3. slurry inlet pipe; 301. slurry inlet bucket; 302. rotating rod; 303. semicircular adjustment plate; 304. adjustment knob; 4. filter cylinder; 401. stepped protrusion; 402. filter screen; 5. partition cover; 6. guide cover; 7. first filter chamber; 8. heavy slag outlet pipe; 9. second filter chamber; 10. slurry outlet pipe; 11. rotating shaft; 12. shock absorbing assembly; 1201. connecting sleeve; 1202. connecting cylinder; 1203. connecting rod; 1204. shock absorbing spring; 1205. circular guide rail; 1206. roller. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] Example:
[0022] See also Figure 1-Figure 3 , the utility model provides a technical solution:
[0023] A slag removal device for producing pure cotton pulp comprises a base 1, a slag removal cylinder 2 is installed on the top of the base 1, a pulp inlet pipe 3 is installed on the top of the slag removal cylinder 2, a filter cylinder 4 is installed at the center of the inside of the slag removal cylinder 2, a partition cover 5 is installed inside the slag removal cylinder 2 and located on the outside of the filter cylinder 4, a guide cover 6 is installed inside the slag removal cylinder 2 and located between the slag removal cylinder 2 and the partition cover 5, a first filter chamber 7 is formed between the guide cover 6 and the slag removal cylinder 2, a heavy residue outlet pipe 8 is installed on the outside of the first filter chamber 7 located on the outside of the slag removal cylinder 2, a second filter chamber 9 is formed between the filter cylinder 4 and the partition cover 5, a pulp outlet pipe 10 is installed on the outside of the second filter chamber 9 located on the outside of the slag removal cylinder 2, a rotating shaft 11 is installed at the center of the bottom of the slag removal cylinder 2, and the rotating shaft 11 extends to the inside of the base 1, and a shock absorbing assembly 12 is installed on the outside of the rotating shaft 11 and located inside the base 1.
[0024] First, moving wheels 101 are installed at the four corners of the bottom of the base 1, a driving motor 102 is installed on the left side of the base 1, a protective cover 103 is installed on the outside of the slag removal barrel 2 and on the driving end of the driving motor 102, a driving wheel 104 is installed on the driving end of the driving motor 102, and a transmission wheel 105 is fixedly installed on the outside of the rotating shaft 11 and below the partition cover 5. Multiple sets of transmission belts 106 are sleeved on the outside of the driving wheel 104 and the transmission wheel 105. The base 1 can be moved by the moving wheel 101 at the bottom. When the pure cotton pulp is to be deslagging, the driving motor 102 is first started to drive the driving wheel 104 to rotate, and the driving wheel 105 is driven to rotate under the drive of the driving belt 106, so that the rotating shaft 11 drives the filter cylinder 4 to rotate, and the pulp is introduced into the deslagging cylinder 2 through the pulp inlet pipe 3, and the deslagging is carried out by centrifugal force. Due to the large mass of the heavy residue, it will be thrown out of the outside of the filter cylinder 4 under the action of centrifugal force, and the thrown heavy residue enters the first filter chamber 7, and then is discharged from the heavy residue outlet pipe 8 under the guidance of the guide cover 6.
[0025] Furthermore, a light residue outlet pipe 201 is installed at the top of the residue removal cylinder 2 and above the filter cylinder 4, and a negative pressure collector 202 is installed on the top of the light residue outlet pipe 201. When the filter cylinder 4 is used to remove the residue from the slurry, the light residue separated has a smaller density and is collected by the light residue outlet pipe 201 in cooperation with the negative pressure collector 202.
[0026] Then, a slurry feeding bucket 301 is installed on the top of the slurry feeding pipe 3, and a rotating rod 302 is rotatably connected to the top of the inside of the slurry feeding pipe 3, and a semicircular adjustment plate 303 is symmetrically installed on the outside of the rotating rod 302. The end of the rotating rod 302 located on the outside of the slurry feeding pipe 3 is fixedly connected with an adjusting knob 304. The slurry is poured into the slurry feeding pipe 3 through the slurry feeding bucket 301, and the slurry is introduced into the slag removal cylinder 2 through the slurry feeding pipe 3. The rotating rod 302 is rotated by adjusting the knob 304, and the size of the opening inside the slurry feeding pipe 3 is controlled by using the semicircular adjustment plate 303 on the outside of the rotating rod 302, so as to adjust the flow rate of the slurry, so as to avoid the slurry flow rate being too slow or too fast to affect the slag removal effect.
[0027] Secondly, the filter cartridge 4 is designed with an inverted cone structure, and a plurality of groups of stepped protrusions 401 are fixedly connected to the inner wall of the filter cartridge 4. A plurality of groups of filter screens 402 are installed on the inner wall of the filter cartridge 4 and between the plurality of groups of stepped protrusions 401 at intervals. The slurry is introduced into the filter cartridge 4 through the slurry inlet pipe 3. When the filter cartridge 4 rotates, the slurry is filtered in multiple stages through the filter screens 402 between the plurality of groups of stepped protrusions 401. The light residue is separated from the slurry through filtering, and the slurry after residue removal passes through the filter screen 402 into the second filter chamber 9, and is finally discharged through the slurry outlet pipe 10.
[0028] Finally, the shock absorbing assembly 12 includes a connecting sleeve 1201, a connecting tube 1202, a connecting rod 1203, a shock absorbing spring 1204, a circular guide rail 1205 and a roller 1206. The connecting sleeve 1201 is fixedly installed on the outside of the rotating shaft 11 and is located inside the base 1. Four groups of connecting tubes 1202 are installed on the outside of the connecting sleeve 1201 at equal intervals. The inside of the connecting tube 1202 is slidably connected with the connecting rod 1203. The shock absorbing spring 1204 is installed on one end of the connecting rod 1203 located inside the connecting tube 1202. The circular guide rail 1205 is installed on the inside of the base 1. Internally, the roller 1206 is installed on the end of the connecting rod 1203 away from the connecting cylinder 1202 and is located inside the circular guide rail 1205. When the rotating shaft 11 rotates, a large vibration will be generated. At this time, the roller 1206 rolls in the circular guide rail 1205, which can improve the stability of the rotating shaft 11 during rotation. At the same time, the shock-absorbing spring 1204 in the connecting cylinder 1202 is used to make the connecting rod 1203 buffer the vibration by slightly expanding and contracting, thereby further improving the stability of the rotating shaft 11 during rotation, reducing the vibration impact on the entire device, and improving the effect of centrifugal slag removal.
[0029] In this embodiment, the implementation scenario is specifically as follows: when the pure cotton pulp is deslagging, the driving motor 102 is first started to drive the driving wheel 104 to rotate, and the driving wheel 105 is driven to rotate under the drive of the driving belt 106, so that the rotating shaft 11 drives the filter drum 4 to rotate, and the pulp is poured into the pulp inlet pipe 3 through the pulp inlet pipe 3, and the pulp is introduced into the filter drum 4 through the pulp inlet pipe 3. When the filter drum 4 rotates, the pulp passes through the filter screen 402 between the multiple groups of stepped protrusions 401 for multi-stage filtration, and the pulp is filtered to separate the light residue, and the pulp after deslagging passes through the filter screen 402 into the second filter chamber 9, and is finally discharged through the pulp outlet pipe 10. Due to the large mass of the heavy residue, it will be thrown out of the outside of the filter drum 4 under the action of centrifugal force, and the thrown heavy residue enters the first filter chamber 7, and then is discharged from the heavy residue outlet pipe 8 under the guidance of the guide cover 6, and the separated light residue is discharged from the filter drum 4. The slag density is relatively small, and the light slag outlet pipe 201 is used in conjunction with the negative pressure collector 202 for collection, so as to effectively separate the light and heavy slag and improve the slag removal effect. At the same time, a large vibration will be generated when the rotating shaft 11 rotates. At this time, the roller 1206 rolls in the circular guide rail 1205, which can improve the stability of the rotating shaft 11 during rotation. At the same time, the shock-absorbing spring 1204 in the connecting tube 1202 is used to make the connecting rod 1203 buffer the vibration by slightly extending and retracting, further improving the stability of the rotating shaft 11 during rotation, reducing the vibration impact on the entire device, and improving the effect of centrifugal slag removal. The entire operation process is simple and convenient. Compared with the existing slag removal device for producing pure cotton pulp, the utility model can effectively separate the light and heavy slag through design, and at the same time can improve the stability of centrifugal slag removal, reduce the vibration impact on the entire device, and improve the effect of centrifugal slag removal.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A slag removal device for producing pure cotton pulp, comprising a base (1), characterized in that: A slag removal cylinder (2) is installed on the top of the base (1), a slurry inlet pipe (3) is installed on the top of the slag removal cylinder (2), a filter cylinder (4) is installed at the center of the inside of the slag removal cylinder (2), a partition cover (5) is installed inside the slag removal cylinder (2) and located on the outside of the filter cylinder (4), a guide cover (6) is installed inside the slag removal cylinder (2) and located between the slag removal cylinder (2) and the partition cover (5), a first filter chamber (7) is formed between the guide cover (6) and the slag removal cylinder (2), and the first filter chamber (7) is formed between the guide cover (6) and the slag removal cylinder (2). A filter chamber (7) is located outside the slag removal cylinder (2) and is equipped with a heavy slag outlet pipe (8); a second filter chamber (9) is formed between the filter cylinder (4) and the partition cover (5); the second filter chamber (9) is located outside the slag removal cylinder (2) and is equipped with a slurry outlet pipe (10); a rotating shaft (11) is installed at the center of the bottom of the slag removal cylinder (2), and the rotating shaft (11) extends to the inside of the base (1); a shock absorbing assembly (12) is installed outside the rotating shaft (11) and inside the base (1).
2. A slag removal device for producing pure cotton pulp according to claim 1, characterized in that: Moving wheels (101) are installed at the four corners of the bottom of the base (1), a driving motor (102) is installed on the left side of the base (1), a protective cover (103) is installed on the outside of the slag removal barrel (2) and on the driving end of the driving motor (102), a driving wheel (104) is installed on the driving end of the driving motor (102), a transmission wheel (105) is fixedly installed on the outside of the rotating shaft (11) and below the partition cover (5), and multiple sets of transmission belts (106) are sleeved on the outside of the driving wheel (104) and the transmission wheel (105).
3. A slag removal device for producing pure cotton pulp according to claim 1, characterized in that: A light residue outlet pipe (201) is installed at the top of the residue removal cylinder (2) and above the filter cylinder (4), and a negative pressure collector (202) is installed at the top of the light residue outlet pipe (201).
4. A slag removal device for producing pure cotton pulp according to claim 1, characterized in that: A pulp inlet bucket (301) is installed on the top of the pulp inlet pipe (3), a rotating rod (302) is rotatably connected to the top of the inside of the pulp inlet pipe (3), a semicircular adjustment plate (303) is symmetrically installed on the outside of the rotating rod (302), and an adjustment knob (304) is fixedly connected to one end of the rotating rod (302) located on the outside of the pulp inlet pipe (3).
5. A slag removal device for producing pure cotton pulp according to claim 1, characterized in that: The filter cartridge (4) is designed in an inverted cone-shaped structure, and multiple groups of stepped protrusions (401) are fixedly connected to the inner side wall of the filter cartridge (4), and multiple groups of filter screens (402) are installed at intervals on the inner side wall of the filter cartridge (4) and between the multiple groups of stepped protrusions (401).
6. A slag removal device for producing pure cotton pulp according to claim 1, characterized in that: The shock absorbing assembly (12) comprises a connecting sleeve (1201), a connecting tube (1202), a connecting rod (1203), a shock absorbing spring (1204), a circular guide rail (1205) and a roller (1206); the connecting sleeve (1201) is fixedly mounted on the outside of the rotating shaft (11) and is located inside the base (1); four groups of connecting tubes (1202) are mounted at equal intervals on the outside of the connecting sleeve (1201); the inside of the connecting tube (1202) is slidably connected with the connecting rod (1203); the shock absorbing spring (1204) is mounted on one end of the connecting rod (1203) located inside the connecting tube (1202); the circular guide rail (1205) is mounted inside the base (1); and the roller (1206) is mounted on one end of the connecting rod (1203) away from the connecting tube (1202) and is located inside the circular guide rail (1205).