Feed conditioning device
By designing a feed regulating device including a tempering cylinder, a screw conveyor and a steam sandwich, and setting a bulk rod and a bulk tray on the screw conveyor for stirring, the problem of extrusion of materials and local temperature during feed regulating is solved, and the full mixing of materials and water vapor and efficient tempering are achieved.
Patent Information
- Application Number
- CN202421049481.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the existing feed conditioning process, the material is easily squeezed when conveyed through the screw conveyor, which is not conducive to the full mixing and conditioning of the material and water vapor, and may lead to excessive local temperature, affecting the quality of the material.
A feed regulating device is designed, including a regulating component and a bulk component. The quenching assembly consists of a quenching cylinder, a screw conveyor and a steam sandwich. The quenching conveyor is driven and rotated by a transmission motor. The bulk material assembly stirs the material between the quenching conveyor blades through the bulk material rod and the bulk material tray to prevent the material from being squeezed and piled up.
Through this device, the material and water vapor can be fully mixed, avoiding excessive local temperature and improving the quality of the feed.
Smart Images

Figure CN222641724U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed processing, in particular to a feed conditioning device. Background Art
[0002] Conditioning is a process of hydrothermal treatment of powdered materials before pelleting. Domestic and foreign studies have shown that conditioning is one of the important factors affecting the quality of pellet feed, and it plays a role of about 20% in the overall quality of pellet feed. Existing conditioners generally adopt a horizontal structure, and the material is transported and stirred in the conditioner by a screw conveyor. However, the way the screw conveyor pushes the material is through the principle of extrusion and pushing, so that a large amount of material is squeezed together, which is not conducive to the full mixing and conditioning of the material and water vapor.
[0003] The utility model with patent number CN213885804U discloses a feed conditioner, including a stirring and conditioning shell, the stirring and conditioning shell is in the shape of a vertical cylinder, a feed inlet is arranged on the upper part of the stirring and conditioning shell, a hollow stirring shaft is arranged at the axial center of the stirring and conditioning shell, the hollow stirring shaft is provided with a plurality of layers of stirring teeth and a steam outlet from top to bottom, a feeding blade is arranged at the lower end of the hollow stirring shaft, a first steam inlet connected to the hollow stirring shaft is arranged at one end of the stirring and conditioning shell, and a first driving a driving motor, a feeding port is arranged on the side wall of the stirring and tempering shell at the same level as the feeding blade; the feeding port is fixedly connected with a horizontally arranged heating and tempering shell, a steam interlayer is arranged in the side wall of the heating and tempering shell, a second steam inlet connected with the steam interlayer is arranged on the upper part of the heating and tempering shell, a condensed water outlet connected with the steam interlayer is arranged at the bottom of the heating and tempering shell, a feeding screw is arranged in the heating and tempering shell, an axial thrust roller bearing is arranged at one end of the heating and tempering shell away from the feeding port, and one end of the feeding screw is provided with a The feeding screw is installed in the axial thrust roller bearing, and one end of the feeding screw passes through the axial thrust roller bearing and is connected to the second driving motor through a coupling. The lower part of the side wall of the heating and tempering shell near one end of the axial thrust roller bearing is provided with a discharge port. When working, the material is put into the stirring and tempering shell 1 from the feed port 2, and the first driving motor 8 drives the hollow stirring shaft 3 to rotate. The first steam inlet 7 conveys water vapor into the hollow stirring shaft 3, and steam is sprayed to the material through the steam outlet 5 on the hollow stirring shaft 3. The stirring teeth 4 on the hollow stirring shaft 3 are used to feed the material. The material is stirred to achieve the first-level tempering of the material. The material is evenly tempered by water vapor through the stirring teeth 4. The feeding blades 6 feed the first-level tempered material into the heating and tempering shell 10 through the feeding port 9. The outer wall of the heating and tempering shell 10 is provided with a steam interlayer 11. The steam interlayer 11 heats and insulates the material inside to achieve the second-level tempering. Finally, the material is discharged through the discharge port 17 to improve the tempering quality of the material. The feeding screw 14 is installed in the axial thrust roller bearing 15, which has a certain self-aligning ability, can bear a large load, and has a long service life. The hollow stirring shaft 3 is provided with five layers of stirring teeth 4, each layer of stirring teeth 4 is provided with three stirring teeth 4, and three steam outlets 5 are evenly spaced axially on the side wall of the hollow stirring shaft 3 below each layer of stirring teeth 4, which has a better use effect; in this patent, the tempering is completed in the stirring and tempering shell, and then the secondary tempering is completed by heating the tempering shell. The overall structure is complicated, which makes the cost of the equipment high. At the same time, when the secondary tempering is performed by heating the tempering shell, the material will also be squeezed, resulting in excessive local temperature, which affects the tempering effect of the material. Utility Model Content
[0004] The main purpose of the utility model is to provide a feed conditioning device, which is used to solve the problem that in the existing feed conditioning process, the material is easily squeezed when transported by a screw conveyor, which is not conducive to the full mixing of the material and water vapor, and the conditioning machine is prone to cause local excessive temperature.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a feed conditioning device, comprising:
[0006] The tempering assembly comprises a tempering barrel, a screw conveyor arranged in the tempering barrel and a steam interlayer; a rotating disk is rotatably arranged at one end of the tempering barrel, and a feed port and a discharge port are arranged on the tempering barrel; a transmission rod is arranged on the rotating disk; a transmission motor is connected to the end of the transmission rod; one end of the screw conveyor is fixedly connected to the rotating disk, and the other end is rotatably connected to the tempering barrel;
[0007] The bulk material assembly comprises a transmission sleeve arranged on the tempering barrel and a bulk material rod rotatably arranged on the screw conveyor; a gear ring is arranged on the inner wall of the transmission sleeve; the bulk material rod is arranged in parallel with the screw conveyor, one end of the bulk material rod passes through the rotating disk and is located in the transmission sleeve, a driving gear meshing with the gear ring is arranged on the end of the bulk material rod passing through the rotating disk, and a bulk material disc is arranged on the outer wall of the bulk material rod located in the tempering barrel; the bulk material disc is located in the empty part of the screw conveyor.
[0008] As a further improvement of the utility model, one end of the tempering cylinder is open and a retaining ring is provided on the inner wall of the open end; a bearing is provided inside the retaining ring; the rotating disk is symmetrically arranged on both sides of the bearing, and the rotating disk is fixedly connected to the inner ring of the bearing.
[0009] As a further improvement of the utility model, there is a distance between the feed port and the baffle ring, and a feed hopper is provided on the feed port; a rubber sealing ring is provided on the inner wall of the tempering cylinder between the feed port and the baffle ring; and the outer edge of the screw conveyor contacts the rubber sealing ring.
[0010] As a further improvement of the present invention, a bulk material convex plate is provided on the end surface of the bulk material tray; the bulk material convex plate is arranged obliquely relative to the end surface of the bulk material tray.
[0011] The beneficial effects of the utility model are embodied in:
[0012] A transmission motor is set to drive the screw conveyor and the bulk bar to rotate. The bulk plate on the bulk bar stirs the material between the screw conveyor blades to prevent the material from being squeezed and piled up, thereby causing the local temperature to be too high, so that the material is fully mixed with water vapor, thereby improving the conditioning quality of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the connection structure between a feed conditioning device and a bracket of the utility model;
[0014] Figure 2 This is a schematic diagram of the overall structure of a feed conditioning device of the utility model;
[0015] Description of reference numerals:
[0016] 1. Tempering barrel; 2. Screw conveyor; 3. Steam interlayer; 4. Rotating plate; 5. Feed inlet; 6. Discharge outlet; 7. Transmission rod; 8. Transmission motor; 9. Transmission sleeve; 10. Bulk rod; 11. Gear ring; 12. Driving gear; 13. Bulk plate; 14. Snap ring; 15. Bearing; 16. Feed hopper; 17. Rubber sealing ring; 18. Through hole; 19. Bulk convex plate. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0018] In one embodiment, see Figure 1 , 2 The utility model discloses a feed conditioning device, which comprises a conditioning component and a bulk material component.
[0019] Among them, the tempering component includes a tempering barrel 1, a screw conveyor 2 arranged in the tempering barrel 1 and a steam interlayer 3, a rotating disk 4 is rotatably provided at one end of the tempering barrel 1, a feed port 5 and a discharge port 6 are provided on the tempering barrel 1, a transmission rod 7 is provided on the rotating disk 4, and the end of the transmission rod 7 is connected to a transmission motor 8; one end of the screw conveyor 2 is fixedly connected to the rotating disk 4, and the other end is rotatably connected to the tempering barrel 1; the bulk material component includes a transmission sleeve 9 arranged on the tempering barrel 1, and a bulk material rod 10 rotatably arranged on the screw conveyor 2; a gear ring 11 is provided on the inner wall of the transmission sleeve 9; the bulk material rod 10 is arranged parallel to the screw conveyor 2, one end of the bulk material rod 10 passes through the rotating disk 4 and is located in the transmission sleeve 9, and a driving gear 12 meshing with the gear ring 11 is provided on the end of the bulk material rod 10 passing through the rotating disk 4, and a bulk material disc 13 is provided on the outer wall of the bulk material rod 10 located in the tempering barrel 1; the bulk material disc 13 is located in the empty part of the screw conveyor 2.
[0020] Preferably, the transmission motor 8 and the screw conveyor 2 are both existing structures, and the steam interlayer 3 is externally connected to a steam generator.
[0021] For further information, see Figure 2One end of the quenching and tempering cylinder 1 is open and a retaining ring 14 is provided on the inner wall of the open end. A bearing 15 is provided inside the retaining ring 14. The rotating disk 4 is symmetrically arranged on both sides of the bearing 15. The rotating disk 4 is fixedly connected to the inner ring of the bearing 15.
[0022] Preferably, a groove is provided on the inner wall of the retaining ring 14, and the outer ring of the bearing 15 is fixedly installed in the groove.
[0023] In the above arrangement, the transmission motor 8 rotates to drive the transmission rod 7 to rotate, and then drives the rotating disk 4 and the screw conveyor 2 to rotate. The screw conveyor 2 rotates to transmit the material entering from the feed port 5 along the tempering cylinder 1. At the same time, the bulk bar 10 moves in a circle along the axis of the screw conveyor 2. The driving gear 12 on the bulk bar 10 is meshed with the gear ring 11, so that the bulk bar 10 rotates with its own axis as the axis, thereby driving the bulk disk 13 to rotate. The bulk disk 13 stirs the material pushed between the blades of the screw conveyor 2 to prevent the material from being squeezed and accumulated, so that the material is fully mixed with the water vapor.
[0024] For further information, see Figure 2 There is a distance between the feed port 5 and the baffle ring 14 , and a feed hopper 16 is provided on the feed port 5 ; a rubber sealing ring 17 is provided on the inner wall of the tempering cylinder 1 between the feed port 5 and the baffle ring 14 ; and the outer edge of the screw conveyor 2 is in contact with the rubber sealing ring 17 .
[0025] Preferably, a through hole 18 is provided on the rotating disk 4 , and one end of the bulk material rod 10 passes through the through hole 18 and is located in the transmission sleeve 9 .
[0026] In the above arrangement, materials are added into the tempering barrel 1 from the feed port, and the materials move along the tempering barrel 1 under the conveyance of the screw conveyor 2. There is a distance between the feed port 5 and the baffle ring 14 to prevent the materials entering the tempering barrel 1 from directly contacting the rotating disk 4. At the same time, the materials are shielded under the action of the rubber sealing ring 17.
[0027] For further information, see Figure 2 A bulk material convex plate 19 is provided on the end surface of the bulk material tray 13 , and the bulk material convex plate 19 is inclined relative to the end surface of the bulk material tray 13 .
[0028] Preferably, the bulk material tray 13 is a disc-shaped structure, and the bulk material tray 13 is located in the space between the blades of the screw conveyor 2 .
[0029] In the above arrangement, when the bulk material tray 13 rotates, the bulk material convex plate 19 rotates accordingly, thereby driving the materials around the bulk material tray 13 to disperse, avoiding the materials from accumulating in the space between the blades of the screw conveyor 2, allowing the materials to be fully mixed with the water vapor while avoiding excessive local temperature.
[0030] In this embodiment, the material is added into the conditioning drum 1 through the feed hopper 16. Driven by the transmission motor 8, the screw conveyor 2 and the bulk rod 10 rotate, and the bulk disc 13 and the bulk convex plate 19 stir the material squeezed between the blades of the screw conveyor 2, so that the material is dispersed and fully mixed with the water vapor, while avoiding excessive local temperature, which is beneficial to improving the conditioning quality of the feed.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A feed conditioning device, characterized in that: include: A tempering assembly comprises a tempering barrel (1), a screw conveyor (2) arranged in the tempering barrel (1), and a steam interlayer (3); a rotating disk (4) is rotatably provided at one end of the tempering barrel (1), and a feed port (5) and a discharge port (6) are provided on the tempering barrel (1); a transmission rod (7) is provided on the rotating disk (4); the end of the transmission rod (7) is connected to a transmission motor (8); one end of the screw conveyor (2) is fixedly connected to the rotating disk (4), and the other end is rotatably connected to the tempering barrel (1); A bulk material assembly comprises a transmission sleeve (9) arranged on a tempering barrel (1) and a bulk material rod (10) rotatably arranged on a screw conveyor (2); a gear ring (11) is arranged on the inner wall of the transmission sleeve (9); the bulk material rod (10) is arranged parallel to the screw conveyor (2); one end of the bulk material rod (10) passes through a rotating disk (4) and is located in the transmission sleeve (9); a driving gear (12) meshing with the gear ring (11) is arranged on the end of the bulk material rod (10) passing through the rotating disk (4); a bulk material disc (13) is arranged on the outer wall of the bulk material rod (10) located in the tempering barrel (1); and the bulk material disc (13) is located in a portion of the screw conveyor (2) left empty.
2. A feed conditioning device according to claim 1, characterized in that: One end of the quenching and tempering cylinder (1) is open and a retaining ring (14) is provided on the inner wall of the open end; a bearing (15) is provided inside the retaining ring (14); the rotating disk (4) is symmetrically arranged on both sides of the bearing (15), and the rotating disk (4) is fixedly connected to the inner ring of the bearing (15).
3. A feed conditioning device according to claim 2, characterized in that: There is a distance between the feed port (5) and the baffle ring (14), and a feed hopper (16) is provided on the feed port (5); a rubber sealing ring (17) is provided on the inner wall of the tempering cylinder (1) between the feed port (5) and the baffle ring (14); and the outer edge of the screw conveyor (2) is in contact with the rubber sealing ring (17).
4. A feed conditioning device according to claim 3, characterized in that: A bulk material convex plate (19) is provided on the end surface of the bulk material tray (13); the bulk material convex plate (19) is arranged obliquely relative to the end surface of the bulk material tray (13).
Citation Information
Patent Citations
Feed conditioner
CN213885804U