Oil and rust removal device for color steel plate processing
By designing a color steel plate processing oil removal device equipped with a brush sweeping mechanism and a drying system, the problem that existing devices cannot effectively remove rust spots and lack drying functions is solved, and more efficient rust spot removal and steel plate drying is achieved.
Patent Information
- Application Number
- CN202421216004.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing oil removal and rust removal device for color steel plate processing cannot effectively brush and clean the rust spots on the surface of the steel plate, and lacks drying function, which affects the efficiency of subsequent spraying processes.
A oil removal device for color steel plate processing is designed, equipped with a brushing mechanism and a drying system. The brush sweeping mechanism includes a hydraulic rod, a linear motor and a brush. The brush is driven to rotate and move through a servo motor to effectively remove rust spots. The drying system consists of a fan, an electric heating wire and a filter, and the water stains on the surface of the steel plate are quickly dried by hot air.
The device significantly improves the removal effect of rust spots through the brush and sweep function, and shortens the drying time of the steel plate surface through the drying function, improving processing efficiency.
Smart Images

Figure CN222642672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of color steel plate processing, in particular to an oil and rust removal device for color steel plate processing. Background Art
[0002] Color steel refers to color-coated steel plates, which are steel plates with organic coatings. During the processing of color-coated steel plates, oil removal and rust removal equipment is required to remove grease and rust on the surface of the color-coated steel plates, so as to facilitate the subsequent spraying of anti-corrosion paint.
[0003] The existing degreasing and rust removal device for color steel plate processing does not have a brushing function during use. After spraying the rust remover on the surface of the steel plate, the rust spots on the surface of the steel plate cannot be further brushed and cleaned, resulting in incomplete removal of the rust spots, thereby affecting the subsequent spraying process. In addition, the device does not have a drying function and cannot dry the surface of the steel plate after degreasing and rust removal. It needs to wait for it to dry naturally, which affects the processing efficiency.
[0004] In order to solve the above technical problems, we have designed an oil and rust removal device for color steel plate processing. Utility Model Content
[0005] The purpose of the utility model is to provide an oil removal and rust removal device for color steel plate processing, which has the advantages of brushing and drying functions, and solves the problems that the existing oil removal and rust removal devices cannot effectively remove rust spots on the surface of the steel plate during use, and do not have a drying structure and cannot quickly dry water stains.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an oil and rust removal device for color steel plate processing, comprising a box body, both sides of the bottom of the rear side of the box body are riveted with fixed plates, the top of the fixed plate is connected to a hydraulic rod by bolts, the output end of the hydraulic rod is connected to a linear motor by bolts, the moving end of the linear motor is connected to a moving box by bolts, the bottoms of both sides of the moving box are riveted with brushing mechanisms, the brushing mechanisms comprise a frame body, a roller is movably connected to the rear side of the inner cavity of the frame by a bearing, a brush is fixedly connected to the surface of the roller, fans are connected to both sides of the inner cavity of the moving box by brackets, a heating wire is connected to the top of the rear side of the inner cavity of the moving box by bolts, an oil removal pipe, a clean water pipe and a rust removal pipe are respectively connected to the inner cavity of the moving box by bolts, a first water pump and a second water pump are respectively connected to both sides of the rear side of the box body by bolts, and a controller is connected to the left side of the front side of the box body by bolts.
[0007] Preferably, a servo motor is connected to the front side of the frame by bolts, an output end of the servo motor passes through the interior of the frame and is fixedly connected to the drum, and an output end of the controller is electrically connected to the servo motor in one direction.
[0008] Preferably, the number of the heating wires is three, and the top of the movable box is connected with a filter screen by bolts.
[0009] Preferably, support plates are riveted on the front and rear sides of the inner cavity of the box body, an electromagnet is embedded and installed on the top of the support plate, and the output end of the controller is unidirectionally electrically connected to the electromagnet.
[0010] Preferably, the water outlet end of the first water pump is connected to a first telescopic tube, the top end of the first telescopic tube penetrates into the inner cavity of the mobile box and is connected to the oil removal pipe, the water inlet end of the first water pump is connected to a first water pumping pipe, the water outlet end of the second water pump is connected to a second telescopic tube, the top end of the second telescopic tube penetrates into the inner cavity of the mobile box and is connected to the rust removal pipe, and the water inlet end of the second water pump is connected to a second water pumping pipe.
[0011] Preferably, the rear side of the clean water pipe is connected to a water supply pipe, and the rear end of the water supply pipe passes through to the rear side of the mobile box.
[0012] Preferably, the bottom of the front side of the box body is connected to a drain pipe, and the output end of the controller is electrically connected to the hydraulic rod, the linear motor, the fan, the heating wire, the first water pump and the second water pump in one-way manner respectively.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model has the advantage of brushing function through the cooperation of hydraulic rod, linear motor and brushing mechanism. After the rust removing pipe sprays the rust remover onto the surface of the steel plate, the controller controls the hydraulic rod to contract. At this time, the linear motor and the moving box move downward, and the bottom of the brush contacts the steel plate. Then the controller controls the servo motor and the linear motor to work. The output end of the servo motor drives the brush to rotate, and the moving end of the linear motor drives the moving box and the brush to move. The brush brushes the surface of the steel plate, thereby increasing the effect of removing rust.
[0015] 2. The utility model has the advantage of drying function through the cooperation of the mobile box, the fan, the electric heating wire and the filter. The controller controls the fan and the electric heating wire to work. The fan draws air from the outside, the filter filters the dust contained in the air, the electric heating wire heats the air, and the hot air is blown to the surface of the steel plate, thereby drying the water stains on the surface of the steel plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0017] Figure 2 This is a three-dimensional rear view of the structure of the utility model;
[0018] Figure 3It is a three-dimensional cross-sectional view of the local structure of the utility model;
[0019] Figure 4 It is a three-dimensional bottom view of the local structure of the utility model.
[0020] In the figure: 1. box body; 2. fixed plate; 3. hydraulic rod; 4. linear motor; 5. movable box; 6. brushing mechanism; 7. frame; 8. roller; 9. brush; 10. fan; 11. heating wire; 12. oil removal pipe; 13. clean water pipe; 14. rust removal pipe; 15. first water pump; 16. second water pump; 17. controller; 18. servo motor; 19. filter; 20. support plate; 21. electromagnet; 22. first telescopic pipe; 23. first water extraction pipe; 24. second telescopic pipe; 25. second water extraction pipe; 26. water supply pipe. DETAILED DESCRIPTION
[0021] See also Figure 1-Figure 4 , a degreasing and rust removing device for color steel plate processing, comprising a box body 1, both sides of the bottom of the rear side of the box body 1 are riveted with a fixed plate 2, the top of the fixed plate 2 is connected with a hydraulic rod 3 by bolts, the output end of the hydraulic rod 3 is connected with a linear motor 4 by bolts, the moving end of the linear motor 4 is connected with a moving box 5 by bolts, and the bottoms of both sides of the moving box 5 are riveted with a brushing mechanism 6, the brushing mechanism 6 comprises a frame 7, the rear side of the inner cavity of the frame 7 is movably connected with a roller 8 through a bearing, and a brush 9 is fixedly connected to the surface of the roller 8, both sides of the inner cavity of the moving box 5 are connected with a fan 10 through a bracket, and the top of the inner cavity of the moving box 5 is connected with an electric heating wire 11 by bolts. By setting the electric heating wire 11, the air can be heated, thereby improving the subsequent drying efficiency, and the inner cavity of the moving box 5 is respectively connected with an oil removal pipe 12, a clean water pipe 13 and a rust removal pipe 14 by bolts, the two sides of the rear side of the box body 1 are respectively connected with a first water pump 15 and a second water pump 16 by bolts, and the left side of the front side of the box body 1 is connected with a controller 17 by bolts.
[0022] See also Figure 4 A servo motor 18 is connected to the front side of the frame 7 by bolts. By setting the servo motor 18, the roller 8 can be driven to rotate, so that the brush 9 can brush the surface of the color steel plate. The output end of the servo motor 18 passes through the interior of the frame 7 and is fixedly connected to the roller 8. The output end of the controller 17 is electrically connected to the servo motor 18 in one direction.
[0023] See also Figure 3 The number of the heating wires 11 is three, and a filter screen 19 is connected to the top of the mobile box 5 by bolts. By setting the filter screen 19, the air can be filtered to prevent dust from adhering to the surface of the color steel plate.
[0024] See also Figure 1A support plate 20 is riveted to the front and rear sides of the inner cavity of the box body 1, and an electromagnet 21 is embedded on the top of the support plate 20. By setting the electromagnet 21, the color steel plate can be adsorbed and fixed to avoid shaking or displacement during brushing. The output end of the controller 17 is electrically connected to the electromagnet 21 in a unidirectional manner.
[0025] See also Figure 2 The water outlet end of the first water pump 15 is connected to the first telescopic tube 22, the top end of the first telescopic tube 22 penetrates into the inner cavity of the mobile box 5 and is connected to the oil removal pipe 12, the water inlet end of the first water pump 15 is connected to the first water pumping pipe 23, the water outlet end of the second water pump 16 is connected to the second telescopic tube 24, the top end of the second telescopic tube 24 penetrates into the inner cavity of the mobile box 5 and is connected to the rust removal pipe 14, and the water inlet end of the second water pump 16 is connected to the second water pumping pipe 25.
[0026] See also Figure 2 The rear side of the clean water pipe 13 is connected with a water supply pipe 26. By setting the water supply pipe 26, clean water can be provided to the inside of the clean water pipe 13, so as to facilitate the subsequent flushing work. The rear end of the water supply pipe 26 passes through the rear side of the mobile box 5.
[0027] See also Figure 1 The bottom of the front side of the box body 1 is connected to a drain pipe, and the waste liquid in the inner cavity of the box body 1 can be discharged by setting the drain pipe. The output end of the controller 17 is unidirectionally electrically connected to the hydraulic rod 3, the linear motor 4, the fan 10, the heating wire 11, the first water pump 15 and the second water pump 16 respectively.
[0028] When in use, place the color steel plate on the top of the support plate 20, control the electromagnet 21 to work through the controller 17, the electromagnet 21 magnetically adsorbs the color steel plate, puts the first pumping pipe 23 into the degreasing agent barrel, puts the second pumping pipe 25 into the rust remover barrel, connects the water supply pipe 26 with the external tap water pipeline, controls the first water pump 15 to operate through the controller 17, the first water pump 15 extracts the degreasing agent through the first pumping pipe 23, and the degreasing agent is transported to the degreasing agent through the first telescopic pipe 22. The oil pipe 12 sprays the degreasing agent onto the surface of the color steel plate, the controller 17 controls the linear motor 4 to operate, the linear motor 4 drives the moving box 5 and the degreasing pipe 12 to move back and forth, so that the degreasing agent is sprayed more evenly, and after the degreasing is completed, the water supply pipe 26 is supplied with water through the external tap water pipe, and the tap water is transported to the clean water pipe 13 through the water supply pipe 26, and the clean water pipe 13 rinses the surface of the color steel plate, and then the controller 17 controls the second water pump 16 to operate, and the second water pump 16 is driven by the second water pump 16 to move back and forth. The pump 16 extracts the rust remover through the second water pumping pipe 25, and the rust remover is transported to the rust removing pipe 14 through the second telescopic pipe 24. The rust removing pipe 14 sprays the rust remover onto the surface of the color steel plate. The controller 17 controls the hydraulic rod 3 to contract. At this time, the linear motor 4 and the moving box 5 move downward, and the bottom of the brush 9 contacts the steel plate. Then the controller 17 controls the servo motor 18 and the linear motor 4 to work. The output end of the servo motor 18 drives the brush 9 to rotate, and the moving end of the linear motor 4 drives the moving box 5 and the brush 9 to move. The brush 9 brushes the surface of the steel plate, thereby increasing the effect of removing rust. After rust removal is completed, the surface of the color steel plate is rinsed again through the clean water pipe 13, and then the controller 17 controls the fan 10 and the heating wire 11 to work. The fan 10 draws air from the outside, the filter 19 filters the dust contained in the air, and the heating wire 11 heats the air, and the hot air is blown to the surface of the steel plate, thereby drying the water stains on the surface of the steel plate.
[0029] In summary: the degreasing and rust removing device for color steel plate processing, through the cooperation of hydraulic rod 3, linear motor 4, brushing mechanism 6, moving box 5, fan 10, heating wire 11 and filter 19, solves the problem that the existing degreasing and rust removing device cannot effectively remove rust spots on the surface of the steel plate during use, and does not have a drying structure and cannot quickly dry water stains.
Claims
1. A degreasing and rust removing device for color steel plate processing, comprising a box body (1), characterized in that: Fixed plates (2) are riveted to both sides of the bottom of the rear side of the box body (1); a hydraulic rod (3) is connected to the top of the fixed plate (2) via bolts; an output end of the hydraulic rod (3) is connected to a linear motor (4) via bolts; a movable end of the linear motor (4) is connected to a movable box (5) via bolts; a brushing mechanism (6) is riveted to the bottom of both sides of the movable box (5); the brushing mechanism (6) comprises a frame body (7); a roller (8) is movably connected to the rear side of the inner cavity of the frame body (7) via a bearing; the roller (8) A brush (9) is fixedly connected to the surface of the movable box (5), fans (10) are connected to the two sides of the inner cavity of the movable box (5) via brackets, a heating wire (11) is connected to the top of the rear side of the inner cavity of the movable box (5) via bolts, an oil removal pipe (12), a clean water pipe (13) and a rust removal pipe (14) are respectively connected to the inner cavity of the movable box (5) via bolts, a first water pump (15) and a second water pump (16) are respectively connected to the two sides of the rear side of the box body (1) via bolts, and a controller (17) is connected to the left side of the front side of the box body (1) via bolts.
2. The degreasing and rust removing device for color steel plate processing according to claim 1 is characterized in that: A servo motor (18) is connected to the front side of the frame (7) via bolts, an output end of the servo motor (18) penetrates into the interior of the frame (7) and is fixedly connected to the roller (8), and an output end of the controller (17) is electrically connected to the servo motor (18) in a unidirectional manner.
3. The degreasing and rust removing device for color steel plate processing according to claim 1 is characterized in that: The number of the heating wires (11) is three, and the top of the movable box (5) is connected to a filter screen (19) via bolts.
4. The degreasing and rust removing device for color steel plate processing according to claim 1, characterized in that: Support plates (20) are riveted to the front and rear sides of the inner cavity of the box body (1), an electromagnet (21) is embedded and installed on the top of the support plate (20), and the output end of the controller (17) is unidirectionally electrically connected to the electromagnet (21).
5. The degreasing and rust removing device for color steel plate processing according to claim 1, characterized in that: The water outlet of the first water pump (15) is connected to a first telescopic tube (22), the top end of the first telescopic tube (22) penetrates into the inner cavity of the movable box (5) and is connected to the oil removal tube (12), the water inlet of the first water pump (15) is connected to a first water extraction tube (23), the water outlet of the second water pump (16) is connected to a second telescopic tube (24), the top end of the second telescopic tube (24) penetrates into the inner cavity of the movable box (5) and is connected to the rust removal tube (14), and the water inlet of the second water pump (16) is connected to a second water extraction tube (25).
6. The degreasing and rust removing device for color steel plate processing according to claim 1, characterized in that: The rear side of the clean water pipe (13) is connected to a water supply pipe (26), and the rear end of the water supply pipe (26) passes through to the rear side of the mobile box (5).
7. The degreasing and rust removing device for color steel plate processing according to claim 1, characterized in that: The bottom of the front side of the box body (1) is connected to a drainage pipe, and the output end of the controller (17) is unidirectionally electrically connected to the hydraulic rod (3), the linear motor (4), the fan (10), the heating wire (11), the first water pump (15) and the second water pump (16).