Plasma cleaning machine for mini lamp bead production and cleaning

Abstract

The utility model provides a plasma cleaning machine for producing and cleaning mini lamp beads, which belongs to the technical field of plasma cleaning and comprises a bearing mechanism, a cleaning mechanism and a spraying mechanism, the cleaning mechanism is arranged in the middle of the top end of the bearing mechanism, and the bearing mechanism comprises a control cabinet for supporting. A square open groove is formed in the middle of a cabinet body of the control cabinet, a connecting rod is further transversely installed on the side wall of the groove position of the square open groove, a bearing base is transversely installed in the middle of the top end of a rod body of the connecting rod, and a cleaning mechanism is installed at the top of the bearing base. The control cabinet is used for storing a spraying mechanism and a height adjusting box which are specifically clean, cleaning assemblies placed in the control cabinet can be better coordinated, and close-range spraying and scrubbing of atomized water vapor and mini lamp beads after plasma pressurization are better improved through an adopted driving motor and a spraying base.

Description

Technical Field

[0001] The utility model belongs to the technical field of plasma cleaning, and in particular relates to a plasma cleaning machine for mini lamp bead production and cleaning. Background Art

[0002] Plasma cleaning is an advanced cleaning process that uses high-energy plasma to clean the surfaces of various materials, including metals, semiconductors, ceramics and plastics.

[0003] During the plasma cleaning process, a high-energy plasma is generated by ionizing the gas through a radio frequency power supply, usually in a vacuum environment. These plasmas bombard the surface of the cleaned items, thereby removing contaminants such as oil stains, organic compounds and oxide layers. Plasma cleaning has many advantages, such as it is a dry cleaning method that does not use any chemicals, so it is environmentally friendly. In addition, since the plasma cleaning process does not damage the material surface and does not leave residues, it has unique advantages in the cleaning of precision parts;

[0004] Among them, the "conveyor-type plasma cleaning machine" disclosed in the application number "CN202223104793.0" is also an increasingly mature technology. The utility model discloses a conveyor-type plasma cleaning machine, including: a conveying mechanism, which is provided with a feeding area, a cleaning area and a discharging area in sequence in the conveying direction; a plasma cleaning mechanism, facing the cleaning area; a first detection mechanism, located at the junction of the feeding area and the cleaning area; when the first detection mechanism detects that a product passes through the junction of the feeding area and the cleaning area, the plasma cleaning mechanism is turned on; when the first detection mechanism detects that no product passes through the junction of the feeding area and the cleaning area within time T1, the plasma cleaning mechanism is turned off; when the first detection mechanism detects that no product passes through the junction of the feeding area and the cleaning area within time T2, the plasma cleaning mechanism and the conveying mechanism are turned off. The conveyor-type plasma cleaning machine is provided with a first detection mechanism at the junction of the feeding area and the cleaning area to detect whether there is a product passing through the junction of the feeding area and the cleaning area, so as to realize automatic start and stop of the conveyor mechanism and the plasma cleaning mechanism according to the conveying situation of the product, and the operation is timely and efficient, but the device still has the following defects: the corresponding adsorption structure realizes the fitting of the clamping surface of the fan in the actual round fan processing stage;

[0005] In the traditional plasma cleaning stage, it is not convenient to clean the lamp bead and lamp board circuit during the conventional cleaning process. The conventional cleaning process is very complicated and tedious, which seriously affects the later production cleaning process of the lamp beads. Utility Model Content

[0006] The utility model aims to provide a plasma cleaning machine for mini lamp bead production and cleaning, aiming to solve the problems in the prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a carrying mechanism, a cleaning mechanism, and a spraying mechanism;

[0008] The cleaning mechanism is arranged as a spray mechanism in the middle of the top of the carrying mechanism;

[0009] The supporting mechanism includes a control cabinet for support, a square slot is opened in the middle of the cabinet body of the control cabinet, a connecting rod is transversely installed on the side wall of the square slot, a supporting base is transversely installed in the middle of the top end of the connecting rod body, and a cleaning mechanism is installed on the top of the supporting base.

[0010] As a preferred solution of the utility model: the cleaning mechanism includes connecting vertical rods placed at the four corners of the top of the bearing base, a cleaning plate is installed on the top of the rod body of the connecting vertical rod, and a plurality of adjusting screws are provided on the top side of the cleaning plate;

[0011] A limiting base is fixedly installed in the middle of the plate surface of the cleaning plate, a linkage roller is transversely installed in the middle of the limiting base, and both ends of the linkage roller are respectively provided with a toggle bracket and a driving crank is transversely installed at the end.

[0012] As a preferred solution of the utility model: a rotating sleeve is provided at one end of the linkage roller shaft, and a connecting cross bar is provided on the side of the rotating sleeve for transverse installation, one end of the connecting cross bar is provided with a plasma atomization mounting bracket and a plasma cleaning tube is transversely installed at one end, and a plurality of plasma spray heads are connected in sequence and side by side on the top surface of the tube body of the plasma cleaning tube.

[0013] As a preferred solution of the utility model: a driving turntable for rotation is provided in the middle of the top of the cleaning plate, a tightening slot for regulation is provided in the middle of the disk surface of the driving turntable, and L-shaped gripping heads for linkage are sequentially slidably provided on the surrounding walls of the tightening slot, and a concave groove is provided in the middle of the L-shaped gripping head;

[0014] A rotating motor for steering is provided at the bottom of the driving turntable, and a worm gear steering device for driving steering is provided at the output end of the rotating motor. The top end of the worm gear steering device penetrates the cleaning plate and is linked to the bottom of the driving turntable.

[0015] As a preferred solution of the utility model: the spray mechanism includes a height adjustment box placed on the top of the control cabinet, the top surface of the height adjustment box is fitted with a fitting plate, connecting rods are vertically installed at the four corners of the top of the fitting plate, an adjusting side plate is horizontally installed in the middle of the top of the connecting rod, and a horizontal pushing base is horizontally installed in the middle of the top of the adjusting side plate.

[0016] As a preferred solution of the utility model: a connecting strip is laterally installed in the middle of the top end of the lateral pushing base, an access base is laterally installed in the middle of the end of the connecting strip, a linkage cross bar is laterally installed at one end of the access base, a pushing cylinder is provided at one end of the rod body of the linkage cross bar, and the rod body output end of the pushing cylinder is set for sliding pushing with one end of the lateral pushing base.

[0017] As a preferred solution of the utility model: a spraying mechanism is also provided at the bottom of the height adjustment box, and the spraying mechanism includes an L-shaped bracket which linearly slides on the bottom of the horizontal pushing base, a driving motor is installed in the middle of the side wall of the L-shaped bracket, and an adjusting cover is provided at the bottom of the driving motor, a connecting base is installed horizontally at the bottom of the adjusting cover, an access support rod is vertically installed at the bottom of the connecting base, and a spraying base is provided at the bottom of the rod body of the access support rod.

[0018] As a preferred solution of the utility model: a connecting side plate is provided at the bottom of the spray base, a plasma atomizing nozzle is installed at the bottom of the connecting side plate, a sliding cross bar is laterally installed at the bottom of the plasma atomizing nozzle, a connecting sleeve is provided on the side of the sliding cross bar, a limit seat is provided at one end of the connecting sleeve, and the adjustment cover is slidably arranged back and forth along the surface of the spray base.

[0019] As a preferred solution of the utility model: the side of the control cabinet is hinged with a sealed side panel, the middle part of which is fitted with a transparent panel, the bottom side of the sealed side panel is vertically installed with a switch handle, the middle part of the side wall of the sealed side panel is installed with a placement plate, and the surface of the placement plate is fitted with a barometer.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1) The square slots and connecting rods used to store the specific cleaning spray mechanism and height adjustment box are used to better coordinate the cleaning components placed inside the control cabinet. The driving motor and spray base used better improve the close-range spraying and scrubbing of the atomized water vapor after plasma supercharging and the mini lamp beads. The spray base and plasma atomizing nozzle are used to achieve purification after contact according to the corresponding spray structure;

[0022] 2) The purpose of using the access support rod and the plasma atomizing nozzle at the lower end is to better complete the corresponding cleaning of the mini lamp beads at the lower end. The driving turntable and the concave groove in the middle are used as the lamp bead clamping and placement area. After the L-shaped gripping head and the corresponding tightening slot position are connected, the lamp beads to be cleaned are placed in the concave groove for clamping and then cleaned, thereby improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 It is a side structural schematic diagram of the utility model;

[0026] Figure 3 It is a schematic diagram of the back structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the driving turntable of the utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the worm gear steering gear of the utility model;

[0029] Figure 6 It is a schematic diagram of the spraying mechanism structure of the utility model.

[0030] In the figure: 1, bearing mechanism; 11, control cabinet; 111, sealing side panel; 112, transparent display panel; 113, switch handle; 114, placement board; 115, barometer; 12, square slot; 13, connecting rod; 14, bearing base;

[0031] 2. Cleaning mechanism; 21. Connecting pole; 22. Cleaning plate; 23. Adjusting screw; 24. Limiting base; 25. Linkage roller; 26. Toggle bracket; 27. Driving crank; 28. Rotating sleeve; 29. ​​Connecting crossbar; 291. Plasma atomization mounting bracket; 292. Plasma cleaning tube; 293. Plasma spray head; 294. Driving turntable; 295. Tightening slot; 296. L-shaped gripping head; 297. Concave slot; 298. Rotating motor; 299. Worm gear steering gear;

[0032] 3. Spraying mechanism; 31. Height adjustment box; 32. Laminating plate; 33. Connecting rod;

[0033] 34. Adjusting side plate; 35. Lateral pushing base; 36. Connecting strip; 37. Connecting base; 38. Linking cross bar; 39. Pushing cylinder;

[0034] 4. Spraying mechanism; 41. L-shaped bracket; 42. Driving motor; 43. Adjusting cover; 44. Connecting base; 45. Connecting support rod; 46. Spraying base; 47. Connecting side plate; 48. Plasma atomizing nozzle; 49. Sliding cross bar; 491. Connecting sleeve; 492. Limiting seat. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] See also Figure 1 - Figure 6 , the utility model provides the following technical solutions: a plasma cleaning machine for mini lamp bead production and cleaning, comprising a carrying mechanism 1, a cleaning mechanism 2, and a spraying mechanism 3;

[0037] The cleaning mechanism 2 is arranged on a spray mechanism 3 in the middle of the top of the carrying mechanism 1;

[0038] The supporting mechanism 1 includes a control cabinet 11 for support, a square slot 12 is opened in the middle of the cabinet body of the control cabinet 11, and a connecting rod 13 is transversely installed on the side wall of the square slot 12. A supporting base 14 is transversely installed in the middle of the top end of the connecting rod 13, and a cleaning mechanism 2 is installed on the top of the supporting base 14.

[0039] In this embodiment: the cleaning mechanism 2 includes connecting rods 21 placed at the four corners of the top of the supporting base 14, a cleaning plate 22 is installed on the top of the rod body of the connecting rod 21, and a plurality of adjusting screws 23 are provided on the top side of the cleaning plate 22;

[0040] A limit base 24 is fixedly installed in the middle of the plate surface of the cleaning plate 22, a linkage roller 25 is transversely installed in the middle of the limit base 24, and both ends of the linkage roller 25 are provided with a toggle bracket 26 and a driving crank 27 is transversely installed at the end.

[0041] The load bearing is achieved by using the connecting upright rod 21 and the corresponding cleaning plate 22, and the further articulation is achieved by using the adjusting screw 23 and the specific limiting base 24.

[0042] In this embodiment: a rotating sleeve 28 is provided at one end of the linkage roller shaft 25, and a connecting cross bar 29 is provided on the side of the rotating sleeve 28 for transverse installation, and a plasma atomization mounting bracket 291 is provided at one end of the connecting cross bar 29, and a plasma cleaning tube 292 is transversely installed at one end, and a plurality of plasma spray heads 293 are connected in sequence and side by side on the top surface of the tube body of the plasma cleaning tube 292.

[0043] The plasma atomization mounting bracket 291 and the pipe end of the plasma cleaning pipe 292 are turned over, and one end of the plasma spray head 293 is turned over.

[0044] In this embodiment: a driving turntable 294 for rotation is provided at the middle of the top of the cleaning plate 22, a tightening slot 295 for regulation is provided at the middle of the disk surface of the driving turntable 294, and L-shaped gripping heads 296 for linkage are slidably provided on the surrounding walls of the tightening slot 295 in sequence, and a concave groove 297 is provided at the middle of the gripping head of the L-shaped gripping head 296;

[0045] A rotating motor 298 for steering is provided at the bottom of the driving turntable 294 , and a worm gear steering device 299 for transmitting steering is provided at the output end of the rotating motor 298 . The top end of the worm gear steering device 299 penetrates the cleaning plate 22 and is linked to the bottom of the driving turntable 294 .

[0046] The worm gear steering device 299 and the rotary motor 298 are used to coordinate one end of the driving turntable 294 at the top to achieve deflection.

[0047] In this embodiment: the spray mechanism 3 includes a height adjustment box 31 placed on the top of the control cabinet 11, and a bonding plate 32 is fitted on the top surface of the height adjustment box 31, and connecting rods 33 are vertically installed at the four corners of the top of the bonding plate 32, and an adjusting side plate 34 is horizontally installed in the middle of the top of the connecting rod 33, and a horizontal pushing base 35 is horizontally installed in the middle of the top of the adjusting side plate 34.

[0048] The height adjustment box 31 , the corresponding fitting plate 32 , the rod body structure of the corresponding connecting rod 33 , the adjustment side plate 34 , and the lateral pushing base 35 structure are used to enable the position of the spray mechanism 3 to be displaced forward and backward.

[0049] In this embodiment: a connecting strip 36 is laterally installed in the middle of the top end of the lateral pushing base 35, an access base 37 is laterally installed in the middle of the end of the connecting strip 36, a linkage cross bar 38 is laterally installed at one end of the access base 37, and a pushing cylinder 39 is provided at one end of the rod body of the linkage cross bar 38, and the rod body output end of the pushing cylinder 39 is set to slide and push with one end of the lateral pushing base 35.

[0050] The rod body connected to the base 37 and the linkage cross rod 38 is pushed and then controlled by the cylinder body of the pushing cylinder 39 to realize position change after power is turned on.

[0051] In this embodiment: a spraying mechanism 4 is also provided at the bottom of the height adjustment box 31, and the spraying mechanism 4 includes an L-shaped bracket 41 which slides linearly at the bottom of the horizontal pushing base 35, and a driving motor 42 is installed in the middle of the side wall of the L-shaped bracket 41, and an adjusting cover 43 is provided at the bottom of the driving motor 42, and a connecting base 44 is installed horizontally at the bottom of the adjusting cover 43, and an access support rod 45 is vertically installed at the bottom of the connecting base 44, and a spraying base 46 is provided at the bottom of the rod body of the access support rod 45.

[0052] The connection base 44 and the access support rod 45 cooperate to complete the position translation of the corresponding spray base 46.

[0053] In this embodiment: a connecting side plate 47 is provided at the bottom of the spray base 46, a plasma atomizing nozzle 48 is installed at the bottom of the connecting side plate 47, a sliding cross bar 49 is installed laterally at the bottom of the plasma atomizing nozzle 48, a connecting sleeve 491 is provided on the side of the sliding cross bar 49, a limit seat 492 is provided at one end of the connecting sleeve 491, and the adjustment cover 43 is slidably arranged back and forth along the surface of the spray base 46.

[0054] The regulating cover 43 and the spraying base 46 are used for plasma water discharge.

[0055] In this embodiment: a sealed side panel 111 is hinged on the side of the control cabinet 11, a transparent display panel 112 is attached to the middle part, a switch handle 113 is vertically installed on the bottom side of the sealed side panel 111, a placement plate 114 is installed in the middle of the side wall of the sealed side panel 111, and a barometer 115 is attached to the surface of the placement plate 114.

[0056] Under the coordinated state of the sealing side plate 111 and the switch handle 113, the detection change of the pressure gauge 115 is further achieved.

[0057] Step 1: The user places the lamp bead on the driving turntable 294 for cleaning;

[0058] At this time, the user opens the sealing side plate 111, and then places the lamp beads to be cleaned on the surface of the cleaning mechanism 2;

[0059] Then place the lamp beads inside based on the position of the concave groove to avoid the lamp beads from shifting;

[0060] At this stage, the surface of the driving turntable 294 is clamped by the surrounding L-shaped gripping heads 296 and then placed into the groove of the concave groove 297 to match the groove;

[0061] Step 2: The turning is performed based on the manual turning of one end of the driving crank 27, and the turning is performed by utilizing the axial end of the linkage roller 25, and the turning is performed according to the edge of the plasma atomization mounting bracket 291, and the turning is performed according to the pipe fitting of the plasma cleaning tube 292. After the turning of one end of the plasma spray head 293, the plasma spray head 293 is sprayed by aligning the disk surface of the driving turntable 294 corresponding to the one end of the plasma spray head 293, and then the plasma spray head 293 is sprayed, and then the concave groove 297 is matched and aligned;

[0062] At this time, the user turns on the drive motor 42 again, and after the drive motor 42 outputs, one end of the drive turntable 294 is adjusted to rotate;

[0063] At this time, the L-shaped gripping head 296 is constrained to move toward the middle and finally clamp to ensure higher cleaning efficiency. At this stage, the personnel will realize the spraying according to the position of the plasma atomizing nozzle 48 at the bottom after the driving motor 42 is powered on. After the driving motor 42 is used to mobilize the support rod 45 at the bottom, the plasma atomizing nozzles 48 on both sides will be coordinated. Based on the forward and backward sliding push of the sliding cross bar 49 at the bottom, the position change of the nozzle is ensured. The bottom structure of the spraying base 46 at the bottom is further realized according to one end of the sliding cross bar 49 to achieve uniform water discharge of the corresponding plasma atomizing nozzle 48 below. The generated plasma atomized water vapor directly contacts the lamp beads to complete the cleaning.

[0064] Step 3: Sealing of the hatch;

[0065] During the operation phase, the upper sealing door needs to be closed according to the switch handle 113, and the deflection drive of the corresponding internal driving turntable 294 is realized after the closing of the pressure gauge 115.

[0066] Step 3: Change of the location of the spraying area;

[0067] At this stage, manual operation is required to utilize the axial pushing of the linkage cross bar 38, extend the rod body around the linkage cross bar 38, and then extend the rod body of the linkage cross bar 38 to penetrate the base 37 to allow one end of the base 35 to be pushed laterally to achieve displacement, thereby achieving purification of the spray cleaning area below.

[0068] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A plasma cleaning machine for mini lamp bead production and cleaning, comprising a carrying mechanism (1), a cleaning mechanism (2), and a spraying mechanism (3); Features: The cleaning mechanism (2) is arranged on a spray mechanism (3) in the middle of the top end of the supporting mechanism (1); The bearing mechanism (1) includes a control cabinet (11) for supporting, a square slot (12) is provided in the middle of the cabinet body of the control cabinet (11), a connecting rod (13) is transversely installed on the slot side wall of the square slot (12), a bearing base (14) is transversely installed in the middle of the top end of the connecting rod (13), and a cleaning mechanism (2) is installed on the top of the bearing base (14); The cleaning mechanism (2) comprises connecting rods (21) placed at the four corners of the top of the bearing base (14); a cleaning plate (22) is installed on the top of the connecting rod (21); and a plurality of adjusting screws (23) are provided on the top sides of the cleaning plate (22); A limit base (24) is fixedly mounted in the middle of the plate surface of the cleaning plate (22), a linkage roller (25) is transversely mounted in the middle of the limit base (24), and both ends of the linkage roller (25) are respectively provided with a toggle bracket (26), and a driving crank (27) is transversely mounted at the end thereof; A rotating sleeve (28) is provided at one end of the linkage roller shaft (25), a connecting crossbar (29) is provided on the side of the rotating sleeve (28) for transverse installation, a plasma atomization mounting bracket (291) is provided at one end of the connecting crossbar (29), a plasma cleaning tube (292) is transversely installed at one end of the connecting crossbar (29), and a plurality of plasma spray heads (293) are sequentially connected in parallel on the top surface of the tube body of the plasma cleaning tube (292); A driving turntable (294) for rotation is provided in the middle of the top end of the cleaning plate (22); a tightening slot (295) for regulation is provided in the middle of the disk surface of the driving turntable (294); L-shaped gripping heads (296) for linkage are slidably provided on the surrounding walls of the tightening slot (295); a concave groove (297) is provided in the middle of the gripping head of the L-shaped gripping head (296); A rotating motor (298) for steering is provided at the bottom of the driving rotating disk (294); a worm gear steering device (299) for driving steering is provided at the output end of the rotating motor (298); the top end of the worm gear steering device (299) penetrates the cleaning plate (22) and is arranged in linkage with the bottom of the driving rotating disk (294); The spray mechanism (3) comprises a height adjustment box (31) placed on the top of the control cabinet (11); a bonding plate (32) is bonded to the top surface of the height adjustment box (31); connecting rods (33) are vertically mounted at the four corners of the top of the bonding plate (32); an adjustment side plate (34) is transversely mounted at the middle of the top of the connecting rod (33); and a transverse pushing base (35) is transversely mounted at the middle of the top of the adjustment side plate (34); A connecting strip (36) is transversely mounted at the middle of the top end of the transverse pushing base (35); an access base (37) is transversely mounted at the middle of the end of the connecting strip (36); a linkage cross bar (38) is transversely mounted at one end of the access base (37); a pushing cylinder (39) is disposed at one end of the rod body of the linkage cross bar (38); and a rod body output end of the pushing cylinder (39) is slidably pushed with one end of the transverse pushing base (35); The bottom of the height adjustment box (31) is also provided with a spraying mechanism (4), the spraying mechanism (4) comprising an L-shaped bracket (41) linearly sliding on the bottom of the horizontal pushing base (35), a driving motor (42) being installed at the middle of the side wall of the L-shaped bracket (41), an adjusting cover (43) being provided at the bottom of the driving motor (42), a connecting base (44) being installed horizontally at the bottom of the adjusting cover (43), an access support rod (45) being installed vertically at the bottom of the connecting base (44), and a spraying base (46) being provided at the bottom of the rod body of the access support rod (45).

2. The plasma cleaning machine for mini lamp bead production and cleaning according to claim 1 is characterized by: The bottom of the spray base (46) is provided with a connecting side plate (47), the bottom of the connecting side plate (47) is installed with a plasma atomizing nozzle (48), the bottom of the plasma atomizing nozzle (48) is transversely installed with a sliding cross bar (49), the side of the sliding cross bar (49) is provided with a connecting sliding sleeve (491), one end of the connecting sliding sleeve (491) is provided with a limit seat (492), and the adjusting cover (43) is arranged to slide back and forth along the surface of the spray base (46).

3. The plasma cleaning machine for mini lamp bead production and cleaning according to claim 1 is characterized by: The control cabinet (11) is hingedly connected to a sealing side panel (111) at the side, and a transparent display panel (112) is attached to the middle part thereof; a switch handle (113) is vertically installed on the bottom side of the sealing side panel (111); a placement plate (114) is installed in the middle part of the side wall of the sealing side panel (111); and a pressure gauge (115) is attached to the surface of the placement plate (114).

Images