High-speed pneumatic small copper bar bending device

By designing a high-speed pneumatic small copper duct bending device including a workbench, bending seat, cylinder and automatic blanking groove, the problem of manual removal of copper ducts with the risk of clamping and reducing processing efficiency is solved, and the automatic discharge and automatic continuous processing of copper ducts are realized.

CN222642917UActive Publication Date: 2025-03-21ZHEJIANG TIANRUN ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421386096.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the processing process of existing pneumatic small copper duct bending devices, manual removal of copper ducts poses a risk of being pinched and reduces processing efficiency.

Method used

A high-speed pneumatic small copper row bending device is designed, including a workbench, bending seat, cylinder, top block, blanking groove, auxiliary bending wheel and guide groove. The cylinder drives the top block forward, and the copper row automatically enters the bending groove during bending, and is automatically discharged from the workbench by the blanking groove after bending.

Benefits of technology

The automatic discharge of copper flasks is realized, the processing efficiency is improved, the risk of clamping during manual operation is avoided, and automated continuous processing is supported.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed pneumatic small copper bar bending device which comprises a working table, a bending seat, an air cylinder and an ejector block, a bending groove corresponding to a copper bar is formed in the rear end of the bending seat, a blanking groove is further formed in the working table and tightly attached to the edge of the bending groove, two auxiliary bending wheels are further connected to the working table in a rotating mode, and the two auxiliary bending wheels are connected with the air cylinder. The two auxiliary bending wheels are located on the two sides of the rear end of the bending base respectively, a guide groove is further formed in the workbench, a protruding block corresponding to the guide groove is arranged at the top of the ejector block, the protruding block penetrates out of the bottom of the workbench through the guide groove, a bottom plate is further connected to the bottom of the workbench in a sliding mode, and the rear end of the bottom plate is connected with the protruding block. The copper bar bending machine is simple in structure, the bent copper bars are automatically discharged out of the workbench, the copper bars can be automatically and continuously bent in cooperation with the conveying belt and the limiting block, and the copper bar bending machine has the advantages of being fast in machining takt and high in efficiency.
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Description

Technical Field

[0001] The utility model relates to a high-speed pneumatic small copper bar bending device. Background Art

[0002] The pneumatic small copper bar bending device in the prior art generally includes a workbench, a bending seat arranged at the front end of the workbench, and a top block connected to the workbench by a cylinder that can be extended and retracted forward and backward. During processing, the operator places a copper bar at the front end of the bending seat and then starts the cylinder. The cylinder drives the top block forward, and the copper bar is bent into shape under the clamping of the top block and the bending seat; then the worker removes the processed copper bar, puts a new copper bar on it, and repeats the operation; during this processing process, there is a certain risk of being pinched when manually removing the copper bar, and this action will obviously reduce the processing efficiency. Utility Model Content

[0003] The utility model aims to overcome the above-mentioned shortcomings of the prior art and provide a high-speed pneumatic small copper busbar bending device which can take out the bent copper busbar without manual work.

[0004] The technical solution of the utility model is: a high-speed pneumatic small copper bar bending device, comprising a workbench, a bending seat arranged at the front end of the workbench, and a top block connected to the workbench by telescoping the cylinder forward and backward, the rear end of the bending seat is provided with a bending groove corresponding to the copper bar, the workbench is also provided with a blanking groove, and the blanking groove is arranged close to the edge of the bending groove;

[0005] The workbench is also rotatably connected to two auxiliary bending wheels, which are respectively located on both sides of the rear end of the bending seat, and the workbench is also provided with a guide groove;

[0006] The top of the top block has a convex block corresponding to the guide groove, and the convex block passes through the guide groove and goes out of the bottom of the workbench. A guide rail is provided on both sides of the bottom of the workbench, and a bottom plate is slidably connected between the two guide rails, and the rear end of the bottom plate is connected to the convex block;

[0007] When the bottom plate moves forward to the limit along with the top block, the bottom plate closes the bottom of the blanking chute.

[0008] Specifically, the bending groove is a "concave"-shaped groove body.

[0009] Furthermore, the bending seat consists of a main body and two detachable auxiliary blocks. The rear end of the main body is a plane and is connected to the workbench as a whole. The two auxiliary blocks are fixed on the workbench on both sides of the rear end of the main body. The inner side surfaces of the two auxiliary blocks and the rear end surface of the main body form a bending groove.

[0010] Furthermore, it also includes an air nozzle, which is arranged above the workbench and its air outlet is arranged toward the blanking chute.

[0011] Furthermore, it also includes a conveyor belt, which is arranged on one side of the workbench.

[0012] Furthermore, it also includes a limit block, which is arranged on a side of the workbench away from the conveyor belt.

[0013] Furthermore, a pressure sensor is provided at one end of the limit block facing the conveyor belt.

[0014] Furthermore, the workbench is provided with two guide blocks, and the two guide blocks are located on one side of the workbench close to the conveyor belt.

[0015] Furthermore, a slider is slidably connected to each of the two guide rails, and both sides of the base plate are connected to the slider via connecting rods.

[0016] Furthermore, a material receiving box is provided at the bottom of the workbench.

[0017] The beneficial effects of the utility model are as follows: the utility model has a simple structure, the copper bar is automatically discharged from the workbench after bending, and can be automatically and continuously bent by cooperating with a conveyor belt and a limit block, and has the advantages of fast processing cycle and high efficiency. In addition, the air jet nozzle arranged above the blanking chute can also prevent the bent copper bar from being stuck on the blanking chute and unable to fall smoothly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the top of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the bottom of the utility model.

[0020] In the figure: workbench 1, cylinder 2, top block 3, bending groove 4, blanking groove 5, auxiliary bending wheel 6, guide groove 7, protrusion 8, guide rail 9, bottom plate 10, main body 11, auxiliary block 12, limit block 13, copper bus 14, guide block 15, slide block 16, connecting rod 17. DETAILED DESCRIPTION

[0021] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0022] Combination Figure 1 and Figure 2 As shown, a high-speed pneumatic small copper bar bending device comprises a workbench 1, a bending seat arranged at the front end of the workbench 1, and a top block 3 connected to the workbench 1 by a cylinder 2 that can be telescoped forward and backward;

[0023] The rear end of the bending seat has a bending groove 4 corresponding to the copper busbar 14, and the workbench 1 is also provided with a blanking groove 5, and the blanking groove 5 is arranged close to the edge of the bending groove 4;

[0024] It should be noted that the inverted U-shaped blanking trough 5 in the drawings of the specification is only a display of a preferred embodiment, and the blanking trough may also be rectangular or in other shapes.

[0025] The workbench 1 is also rotatably connected to two auxiliary bending wheels 6, which are respectively located on both sides of the rear end of the bending seat. The workbench 1 is also provided with a guide groove 7;

[0026] The top of the top block 3 has a convex block 8 corresponding to the guide groove 7, and the convex block 8 passes through the bottom of the workbench 1 through the guide groove 7. A guide rail 9 is also provided on both sides of the bottom of the workbench 1. A bottom plate 10 is slidably connected between the two guide rails 9, and the rear end of the bottom plate 10 is connected to the convex block 8.

[0027] When the bottom plate 10 moves forward to the limit along with the top block 3 , the bottom plate 10 closes the bottom of the blanking chute 5 .

[0028] The working principle of the above structure is: the copper bar 14 to be bent is placed between the two auxiliary bending wheels 6, the two ends of the copper bar 14 are respectively in contact with the auxiliary bending wheels 6, the cylinder 2 is started, and the top block 3 is driven to move forward. Under the action of the two auxiliary bending wheels 6 and the top block 3, the copper bar 14 is bent into an arc and enters the bending groove 4. In this process, since the two auxiliary bending wheels 6 can rotate, the friction between the copper bar 14 and the auxiliary bending wheels 6 is small, and it is not easy to leave scratches on the copper bar 14; when the top block 3 presses the copper bar 14 tightly against the bending seat, the copper bar 14 is bent into shape; in this process, the bottom plate 10 moves forward with the top block 3, gradually closing the bottom of the blanking groove 5, so the copper bar 14 will not fall out of the workbench 1 from the blanking groove 5 during the forward bending process; after the bending is completed, the top block 3 is reset under the action of the cylinder 2, and the bottom plate 10 moves backward synchronously to expose the blanking groove 5, and the bent copper bar 14 falls from the blanking groove 5 and is discharged from the workbench 1.

[0029] The beneficial effects of the above structure are: simple structure, the copper bar 14 is automatically discharged from the workbench 1 after bending, and the conveyor belt and the limit block 13 can be used to automatically and continuously bend the copper bar 14, and it has the advantages of fast processing cycle and high efficiency. In addition, with the air nozzle arranged above the blanking chute 5, it can also prevent the bent copper bar 14 from being stuck on the blanking chute 5 and unable to fall smoothly.

[0030] Specifically, the bending groove 4 is a "concave"-shaped groove body.

[0031] In another embodiment, if Figure 1As shown, the bending seat is composed of a main body 11 and two detachable auxiliary blocks 12. The rear end of the main body 11 is a plane and is connected to the workbench 1 as a whole. The two auxiliary blocks 12 are fixed on the workbench 1 on both sides of the rear end of the main body 11. The inner side surfaces of the two auxiliary blocks 12 and the rear end surface of the main body 11 form a bending groove 4. By replacing the auxiliary blocks 12 with inner side surfaces of different shapes, the copper busbars 14 of different shapes can be bent.

[0032] In another embodiment, an air nozzle is further included, and the air outlet of the air nozzle is arranged toward the blanking chute 5. When the cylinder 2 drives the top block 3 to retract, the air nozzle sprays a high-speed airflow to blow toward the bent copper bar 14 to assist it in falling and prevent it from being stuck on the blanking chute 5.

[0033] In another embodiment, a conveyor belt is further included, and the conveyor belt is arranged on one side of the workbench 1.

[0034] In another embodiment, if Figure 1 As shown, it also includes a limit block 13, which is arranged on a side of the workbench 1 away from the conveyor belt. The limit block 13 is used to limit the copper bar 14. Multiple copper bars 14 are conveyed on the conveyor belt at the same time, and the ends of each copper bar 14 are abutted against each other. When the copper bar 14 at the front end is abutted against the limit block 13, the two ends of the copper bar 14 are located at the appropriate position and abut against the auxiliary bending wheel 6, without manual discharge, which is conducive to automation.

[0035] In another embodiment, a pressure sensor is further provided at one end of the limit block 13 facing the conveyor belt to automatically sense whether the copper bar 14 is delivered to the right position. In conjunction with the controller and corresponding programs, the conveyor belt and the cylinder 2 can be linked to further realize automated processing.

[0036] In another embodiment, if Figure 1 As shown, the workbench 1 is further provided with two guide blocks 15, which are located at one side of the workbench 1 close to the conveyor belt to guide the conveyed copper bar 14 to avoid its misalignment.

[0037] In another embodiment, if Figure 2 As shown, a slider 16 is slidably connected to each of the two guide rails 9 , and both sides of the base plate 10 are connected to the slider 16 via connecting rods 17 .

[0038] In another embodiment, a receiving box is further provided at the bottom of the workbench 1 for receiving the fallen copper busbars 14 that have been bent.

Claims

1. A high-speed pneumatic small copper bar bending device, comprising a workbench (1), a bending seat arranged at the front end of the workbench (1), and a top block (3) connected to the workbench (1) by a cylinder (2) that can be telescopically connected to the front and rear ends, wherein: The rear end of the bending seat is provided with a bending groove (4) corresponding to the copper busbar (14), and the workbench (1) is also provided with a blanking groove (5), and the blanking groove (5) is arranged close to the edge of the bending groove (4); The workbench (1) is also rotatably connected to two auxiliary bending wheels (6), the two auxiliary bending wheels (6) are respectively located on both sides of the rear end of the bending seat, and the workbench (1) is also provided with a guide groove (7); The top of the top block (3) is provided with a convex block (8) corresponding to the guide groove (7), and the convex block (8) passes through the guide groove (7) and out of the bottom of the workbench (1). A guide rail (9) is also provided on both sides of the bottom of the workbench (1), and a bottom plate (10) is slidably connected between the two guide rails (9), and the rear end of the bottom plate (10) is connected to the convex block (8); When the bottom plate (10) moves forward to the limit along with the top block (3), the bottom plate (10) closes the bottom of the blanking chute (5).

2. A high-speed pneumatic small copper bar bending device as claimed in claim 1, characterized in that: The bending groove (4) is a "concave"-shaped groove body.

3. A high-speed pneumatic small copper bar bending device as claimed in claim 2, characterized in that: The bending seat is composed of a main body (11) and two detachable auxiliary blocks (12); the rear end of the main body (11) is a plane and is connected to the workbench (1) as a whole; the two auxiliary blocks (12) are fixed on the workbench (1) at both sides of the rear end of the main body (11); the inner side surfaces of the two auxiliary blocks (12) and the rear end surface of the main body (11) form a bending groove (4).

4. A high-speed pneumatic small copper bar bending device as claimed in claim 3, characterized in that: It also comprises an air nozzle, which is arranged above the workbench (1) and has an air outlet facing the blanking chute (5).

5. A high-speed pneumatic small copper bar bending device as claimed in claim 4, characterized in that: It also comprises a conveyor belt, which is arranged on one side of the workbench (1).

6. A high-speed pneumatic small copper bar bending device as claimed in claim 5, characterized in that: It also comprises a limit block (13), wherein the limit block (13) is arranged on a side of the workbench (1) away from the conveyor belt.

7. A high-speed pneumatic small copper bar bending device as claimed in claim 6, characterized in that: A pressure sensor is also provided at one end of the limit block (13) facing the conveyor belt.

8. A high-speed pneumatic small copper bar bending device as claimed in claim 7, characterized in that: The workbench (1) is also provided with two guide blocks (15), and the two guide blocks (15) are located on one side of the workbench (1) close to the conveyor belt.

9. A high-speed pneumatic small copper bar bending device as claimed in claim 8, characterized in that: A slider (16) is slidably connected to each of the two guide rails (9), and both sides of the base plate (10) are connected to the slider (16) via connecting rods (17).

10. A high-speed pneumatic small copper bar bending device as claimed in claim 9, characterized in that: The bottom of the workbench (1) is also provided with a material receiving box.