Adjustable speed reducer production assembly platform

Abstract

The utility model relates to the technical field of speed reducer production, and discloses an adjustable speed reducer production assembly platform which comprises a supporting assembly, lifting assemblies are arranged on the left side and the right side in the supporting assembly, adjusting assemblies are arranged on the left sides of the upper ends of the lifting assemblies, and overturning assemblies are arranged on the right sides of the upper ends of the lifting assemblies. A hydraulic assembly is arranged on the inner side of the middle of the supporting assembly, and a limiting plate is arranged on the front side of the outer end of the supporting assembly. According to the device, the first arc clamp at the front end can be driven by the adjusting rotary rod to move forwards to be attached to the left side of a shell of the speed reducer, the second arc clamp is attached to the right side of the shell of the speed reducer, and due to the fact that the size of clamping notches of the first arc clamp and the second arc clamp can be adjusted, when speed reducers of different sizes are assembled, the size of the clamping notches of the first arc clamp and the second arc clamp can be adjusted. And compared with a traditional plane type clamping structure, the double-arc-shaped clamping structure is higher in stability and not prone to falling off, and the safety of assembly work is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of reducer production, in particular to an adjustable reducer production and assembly platform. Background Art

[0002] The reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.

[0003] An adjustable reducer production and assembly platform disclosed in the Chinese utility model patent application disclosure CN215847938U places the reducer on a support plate, drives the reducer to be flipped by a telescopic rod, and uses a clamp to assist in fixing the reducer, so as to facilitate assembly by operators and prevent the reducer from tipping over and causing damage to the product. However, in actual use, manual hand-held equipment is still required to flip the reducer, and the overall weight of the reducer is relatively large, which makes it more laborious to flip it. Secondly, the reducer casing is generally an arc-shaped structure, and the vertical plate-type clamp has a low plane structure stability, which is easy to loosen during assembly and injure the hands of the assembler, and the safety is not high. Therefore, it is necessary to provide an adjustable reducer production and assembly platform to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an adjustable reducer production and assembly platform, which solves the problem in the above background technology that manual support is required when flipping the reducer, which is quite laborious, and the planar structure of the clamping block leads to poor stability during clamping, which can easily cause danger.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: an adjustable reducer production assembly platform, including a support component, a lifting component is provided on the left and right sides of the support component, an adjustment component is provided on the left side of the upper end of the lifting component, a flip component is provided on the right side of the upper end of the lifting component, a hydraulic component is provided on the inner side of the middle part of the support component, and a limit plate is provided on the front side of the outer end of the support component;

[0008] The adjustment assembly includes an adjustment base, a C-shaped plate, a limiting ring, an arc-shaped clamp and an adjustment rotary rod. The upper end of the adjustment base is provided with a C-shaped plate, a limiting ring is provided on the upper inner side of the left end of the C-shaped plate, the right end of the limiting ring is provided with an arc-shaped clamp, and the left end of the arc-shaped clamp is provided with an adjustment rotary rod.

[0009] Optionally, the flipping assembly includes a flipping base, a C-shaped plate 2, a power box, a flipping motor, a control box and an arc-shaped clamp 2. The upper end of the flipping base is provided with a C-shaped plate 2, a power box is provided at the inner lower side of the right end of the C-shaped plate 2, a flipping motor is provided above the power box, a control box is provided at the top of the C-shaped plate 2, and an arc-shaped clamp 2 is provided at the left end of the flipping motor.

[0010] Optionally, the support assembly includes a support platform, a mounting groove, a sliding groove and a lifting groove, a mounting groove is opened in the middle of the upper end of the support platform, sliding grooves are opened on the left and right sides of the upper end of the mounting groove, and a lifting groove is opened on the left and right sides of the upper end of the support platform.

[0011] Optionally, the lifting assembly includes a mounting base, a lifting column, a threaded hole and a lifting rod, a lifting column is provided in the middle of the upper end of the mounting base, threaded holes are opened on four sides of the upper end of the lifting column, and lifting rods are provided on the front and rear sides of the outer end of the lifting column.

[0012] Optionally, the hydraulic assembly includes a hydraulic base, a support column, a hydraulic column, a placement table and a hydraulic box, the upper end of the hydraulic base is provided with a support column, the inner side of the support column is provided with a hydraulic column, the upper end of the support column is provided with a placement table, and the middle part of the upper end of the hydraulic base is provided with a hydraulic box.

[0013] Optionally, the support assembly and the lifting assembly are limited by an insertion rod, and there are two limit plates symmetrically distributed, and the limit plates are reinforced by two bolts.

[0014] Optionally, the limiting ring and the C-shaped plate are socketed with each other and reinforced by bolts. A threaded groove is provided on the inner side of the limiting ring. The clamping groove of the arc clamp is adjustable in size. The adjusting rotary rod is adapted to the threaded groove inside the limiting ring.

[0015] Optionally, the power box is electrically connected to the flip motor and the control box, and the transmission end of the flip motor extends to the interior of the second arc-shaped clamp and is reinforced by a latch.

[0016] In summary, the technical effects and advantages of the utility model are:

[0017] 1. The utility model has a reasonable structure. The adjusting rotary rod can drive the arc clamp 1 at the front end to move forward so that it fits on the left side of the reducer housing, while the arc clamp 2 fits on the right side. Since the clamping notches of the arc clamp 1 and the arc clamp 2 can be adjusted in size, they can be used when assembling reducers of different sizes, thereby improving the overall applicability. Compared with the traditional plane clamping structure, the double arc clamping structure has higher stability and is not easy to fall off, thereby improving the safety of the assembly work.

[0018] 2. In the utility model, by providing a flipping motor, when the reducer needs to be flipped over, the reducer clamped by the arc clamp 1 and the arc clamp 2 is directly driven to flip over, and the entire operation process does not require manual intervention, which saves time and effort and is faster.

[0019] 3. In the utility model, the various components of the reducer that need to be assembled can be placed on the upper end through the placement table, and then the hydraulic box drives the hydraulic column to start working. After it is lifted to a suitable height, the assembly work begins. After the subsequent assembly is completed, the placement table is lowered to reduce the height of the handling work and reduce the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the planar structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the top plan structure of the support assembly of the utility model;

[0022] Figure 3 This is a schematic diagram of the planar structure of the adjustment component of the utility model;

[0023] Figure 4 This is a schematic diagram of the planar structure of the flip assembly of the utility model;

[0024] Figure 5 It is a schematic diagram of the planar structure of the hydraulic component of the utility model.

[0025] In the figure: 1. Support assembly; 2. Lifting assembly; 3. Adjustment assembly; 4. Flipping assembly; 5. Hydraulic assembly; 6. Limiting plate; 101. Support table; 102. Mounting slot; 103. Slide slot; 104. Lifting slot; 201. Mounting base; 202. Lifting column; 203. Threaded hole; 204. Lifting rod; 301. Adjustment base; 302. C-type plate 1; 303. Limiting ring; 304. Arc clamp 1; 305. Adjustment rotary rod; 401. Flipping base; 402. C-type plate 2; 403. Power box; 404. Flipping motor; 405. Control box; 406. Arc clamp 2; 501. Hydraulic base; 502. Support column; 503. Hydraulic column; 504. Placement table; 505. Hydraulic box. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example: Reference Figure 1-Figure 5 The adjustable reducer production assembly platform shown in the figure includes a support component 1, a lifting component 2 is sleeved and installed on the left and right sides of the support component 1, and the support component 1 and the lifting component 2 are limited by a plug rod, the left bolt on the upper end of the lifting component 2 is reinforced with an adjustment component 3, the right bolt on the upper end of the lifting component 2 is reinforced with a flip component 4, the inner side clamp of the middle part of the support component 1 is mounted with a hydraulic component 5, and the front bolt on the outer end of the support component 1 is reinforced with a limiting plate 6, and the limiting plates 6 are symmetrically distributed in two pieces, wherein the limiting plates 6 is reinforced on the left and right sides by two bolts; the adjustment assembly 3 includes an adjustment base 301, a C-shaped plate 1 302, a limiting ring 303, an arc-shaped clamp 1 304 and an adjustment rotary rod 305, the upper end of the adjustment base 301 is reinforced with a C-shaped plate 1 302 by bolts, and the limiting ring 303 is sleeved and installed on the inner upper side of the left end of the C-shaped plate 1 302 and reinforced by bolts, and a threaded groove is opened on the inner side of the limiting ring 303, and the right end of the limiting ring 303 is sleeved and installed with an arc-shaped clamp 1 304, wherein the arc-shaped clamp 1 304 and the arc-shaped clamp 2 4 06 are exactly the same size, and the clamping notches of both can be adjusted in size. The left end of the arc clamp 304 is threadedly sleeved with an adjusting rod 305, and the adjusting rod 305 is adapted to the threaded groove inside the limit ring 303; the flip assembly 4 includes a flip base 401, a C-type plate 402, a power box 403, a flip motor 404, a control box 405 and an arc clamp 406. The upper end of the flip base 401 is bolted with a C-type plate 402, and the power box 403 is embedded in the inner lower part of the right end of the C-type plate 402. The power box 403 is provided with a power line inside so as to be connected to an external power source for power supply, and the power box 403 is electrically connected to the flip motor 404 and the control box 405. The flip motor 404 is clamped and installed on the top of the power box 403. The top of the C-type plate 402 is screwed with the control box 405. The control box 405 can be used for overall control of the equipment. The left end of the flip motor 404 is threadedly installed with an arc clamp 406. The driving end of the flip motor 404 extends to the inside of the arc clamp 406 and is reinforced by a latch.

[0028] The adjusting rotary rod 305 is provided to drive the arc clamp 1 304 to move so that it fits on the left side of the reducer housing, while the arc clamp 2 406 fits on the right side. Since the clamping notches of the arc clamp 1 304 and the arc clamp 2 406 are adjustable in size, they can be used when assembling reducers of different sizes, thereby improving the overall applicability. After the clamping is stable, the limit ring 303 is inserted with a pin for limit fixing, thereby ensuring the stability of the reducer during clamping and preventing it from falling off, thereby improving the safety of the assembly work. In addition, the turning motor 404 is provided, so that when the reducer needs to be turned over, the reducer clamped by the arc clamp 1 304 and the arc clamp 2 406 is directly driven to turn over, and the entire operation process no longer requires manual intervention, which not only saves time and effort, but is also faster.

[0029] As an optional implementation in this embodiment, Figure 1 and Figure 2 As shown, the support assembly 1 includes a support platform 101, a mounting groove 102, a slide groove 103 and a lifting groove 104. The middle part of the upper end of the support platform 101 is provided with a mounting groove 102, which is convenient for installing the hydraulic assembly 5 on the inner side. The left and right sides of the upper end of the mounting groove 102 are provided with slide grooves 103 to improve the convenience of the hydraulic assembly 5 during installation. The left and right sides of the upper end of the support platform 101 are provided with lifting grooves 104, so that the lifting column 202 can be moved up and down on the inner side, which is convenient for adjusting the working height of the platform; the lifting assembly 2 includes a mounting base 201, lifting column 202, threaded hole 203 and lifting rod 204, the lifting column 202 is sleeved and installed in the middle part of the upper end of the mounting base 201, and threaded holes 203 are provided on the four sides of the upper end of the lifting column 202, which are convenient for positioning and reinforcing the adjustment component 3 and the flip component 4 to ensure the stability of the mounting structure, and the lifting rod 204 is threadedly installed on the front and rear sides of the outer end of the lifting column 202, and the height of the lifting column 202 can be raised or lowered by the operator, so that it is more suitable for the height of the assembler and is convenient for subsequent assembly work.

[0030] like Figure 1 and Figure 5As shown, in this embodiment, the hydraulic assembly 5 includes a hydraulic base 501, a support column 502, a hydraulic column 503, a placement table 504 and a hydraulic box 505. The upper end of the hydraulic base 501 is sleeved with the support column 502, the inner side of the support column 502 is sleeved with the hydraulic column 503, the upper end bolt of the support column 502 is installed with the placement table 504, and the middle screw of the upper end of the hydraulic base 501 is installed with the hydraulic box 505; since the working principle of the hydraulic system is an existing well-known technology, it will not be elaborated in this article. Its main function is to place the various components of the reducer that need to be assembled on the upper end through the placement table 504, and then the hydraulic box 505 drives the hydraulic column 503 to start working, and after lifting it to a suitable height, the assembly work starts. After the subsequent assembly is completed, the placement table 504 is lowered to reduce the height of the handling work and reduce the labor intensity.

[0031] The practical working principle of the present invention is as follows: the adjustable reducer production assembly platform, before starting work, the operator raises or lowers the height of the lifting column 202 by hand, so that the upper assembly platform is more suitable for the height of the assembler, which is convenient for subsequent assembly work. After that, the parts to be assembled are placed on the placement table 504, and the hydraulic box 505 drives the hydraulic column 503 to start working. After lifting it to a suitable height, the front end arc clamp 1 304 is driven forward by the set adjustment rotary rod 305 to make it fit on the left side of the reducer housing, while the right side of the housing is fit and clamped by the arc clamp 2 406. After the clamping is stable, the limit ring 303 is inserted with a pin to limit and fix it, and the assembly work is started. When the reducer needs to be turned over, the reducer clamped by the arc clamp 1 304 and the arc clamp 2 406 is directly driven by the turning motor 404 to turn over, and the assembly work after turning over is continued.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable speed reducer production assembly platform, comprising a support assembly (1), characterized in that: The left and right sides of the support assembly (1) are provided with lifting assemblies (2), the left side of the upper end of the lifting assembly (2) is provided with an adjustment assembly (3), the right side of the upper end of the lifting assembly (2) is provided with a flip assembly (4), the inner side of the middle part of the support assembly (1) is provided with a hydraulic assembly (5), and the front side of the outer end of the support assembly (1) is provided with a limit plate (6); The adjustment assembly (3) comprises an adjustment base (301), a C-shaped plate (302), a limiting ring (303), an arc-shaped clamp (304) and an adjustment rotary rod (305); the upper end of the adjustment base (301) is provided with a C-shaped plate (302); a limiting ring (303) is provided on the upper inner side of the left end of the C-shaped plate (302); the right end of the limiting ring (303) is provided with an arc-shaped clamp (304); and the left end of the arc-shaped clamp (304) is provided with an adjustment rotary rod (305).

2. The adjustable reducer production and assembly platform according to claim 1, characterized in that: The flip assembly (4) comprises a flip base (401), a second C-shaped plate (402), a power box (403), a flip motor (404), a control box (405) and a second arc-shaped clamp (406); the upper end of the flip base (401) is provided with the second C-shaped plate (402); the power box (403) is provided at the lower inner side of the right end of the second C-shaped plate (402); the flip motor (404) is provided above the power box (403); the top end of the second C-shaped plate (402) is provided with the control box (405); and the left end of the flip motor (404) is provided with the second arc-shaped clamp (406).

3. The adjustable reducer production and assembly platform according to claim 1, characterized in that: The support assembly (1) comprises a support platform (101), a mounting groove (102), a slide groove (103) and a lifting groove (104); the support platform (101) has a mounting groove (102) in the middle of the upper end, the mounting groove (102) has slide grooves (103) on the left and right sides of the upper end, and the lifting grooves (104) are provided on the left and right sides of the upper end of the support platform (101).

4. The adjustable reducer production and assembly platform according to claim 1, characterized in that: The lifting assembly (2) comprises a mounting base (201), a lifting column (202), a threaded hole (203) and a lifting rod (204); a lifting column (202) is provided in the middle of the upper end of the mounting base (201); threaded holes (203) are provided on four sides of the upper end of the lifting column (202); and lifting rods (204) are provided on the front and rear sides of the outer end of the lifting column (202).

5. The adjustable reducer production and assembly platform according to claim 1, characterized in that: The hydraulic assembly (5) comprises a hydraulic base (501), a support column (502), a hydraulic column (503), a placement platform (504) and a hydraulic box (505); the support column (502) is provided at the upper end of the hydraulic base (501); the hydraulic column (503) is provided on the inner side of the support column (502); the placement platform (504) is provided at the upper end of the support column (502); and the hydraulic box (505) is provided in the middle of the upper end of the hydraulic base (501).

6. The adjustable reducer production and assembly platform according to claim 1, characterized in that: The support assembly (1) and the lifting assembly (2) are limited by an insertion rod, and two limit plates (6) are symmetrically distributed, and the limit plates (6) are reinforced by two bolts.

7. The adjustable reducer production and assembly platform according to claim 1, characterized in that: The limiting ring (303) and the C-shaped plate (302) are mutually sleeved and reinforced by bolts. A thread groove is provided on the inner side of the limiting ring (303). The clamping notch of the arc-shaped clamp (304) can be adjusted in size. The adjusting rotary rod (305) and the thread groove inside the limiting ring (303) are mutually adapted.

8. The adjustable reducer production and assembly platform according to claim 2, characterized in that: The power box (403) is electrically connected to the flip motor (404) and the control box (405), and the transmission end of the flip motor (404) extends to the inside of the arc-shaped clamp (406) and is reinforced by a latch.

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