Peripheral heating corrugated roller

By setting up an electric heating wire in the middle of the roller of the corrugated roller and heating it in combination with the surrounding steam channel, the problem of long preheating time of the existing corrugated roller is solved, and the effect of quickly achieving the predetermined temperature and low temperature insulation of the roller is achieved.

CN222645515UActive Publication Date: 2025-03-21QINGDAO JINHONGRI PACKAGING MASCH CO LTD
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Patent Information

Application Number
CN202421401394.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-21
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the preheating stage, the existing peripheral heating corrugated rollers have a longer preheating time on the roller surface due to the small area of ​​the steam channel.

Method used

A peripheral heating corrugated roller is designed, and a heating mechanism is used to arrange an electric heating wire in the middle of the roller, and is connected to the roller through a plurality of first steam channels opened on the side wall of the second shaft head to achieve uniform heating of steam.

Benefits of technology

Through the use of electric heating wire, the entire roller can be heated to a predetermined temperature quickly, shortened the preheating time, and kept in a low temperature when the equipment is shut down, reducing the subsequent preheating time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a periphery heating corrugated roller which comprises two first shaft heads, two second shaft heads and a roller, the side wall of each second shaft head is provided with a plurality of first steam channels, the side wall of the roller is provided with a plurality of second steam channels, the second shaft heads are connected with the roller through a plurality of connecting pipes, and the first steam channels are communicated with the second steam channels through the connecting pipes. A heating mechanism for heating the roller is arranged in the roller, and the heating mechanism comprises a mounting pipe fixedly connected in the roller. The heating mechanism is arranged, in the preheating stage of the roller, steam heats the position near the surface of the roller, an electric heating wire heats the roller from the middle of the roller, so that the whole roller rapidly reaches the preset temperature, a power source can be connected through the electric heating wire when equipment is shut down, low-temperature heat preservation can be conducted on the middle of the roller, and the service life of the roller is prolonged. And meanwhile, large and small steam equipment is not needed for heat preservation, so that the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugated rollers, in particular to a peripherally heated corrugated roller. Background Art

[0002] Corrugated paper is a plate-like material made by gluing noodle paper and corrugated paper formed by corrugating rollers. The corrugating roller is the most important component of corrugated board production equipment and can heat the paper.

[0003] The existing peripheral heating corrugated roller usually adopts the method of arranging steam channels at equal intervals around the outer ring of the roller. With the help of these equally spaced steam channels, the paperboard in contact with the roller is heated. However, it should be clear that the area occupied by the steam channel is relatively small compared with the entire roller. During the preheating stage, while the steam channel heats the roller surface, a considerable amount of heat will be transferred to the center of the roller shaft by heat conduction. This situation causes the preheating of the roller surface to take a long time. Therefore, it is necessary to design a peripheral heating corrugated roller to solve the above problem. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a peripheral heating corrugated roller.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A peripherally heated corrugated roller comprises two first shaft heads, two second shaft heads and a roller, wherein the side walls of the second shaft heads are provided with a plurality of first steam channels, the side walls of the roller are provided with a plurality of second steam channels, the second shaft heads are connected to the roller via a plurality of connecting pipes, a heating mechanism for heating the roller is provided in the roller, the heating mechanism comprises a mounting tube fixedly connected in the roller, an electric heating wire is provided in the mounting tube, plugs are provided at both ends of the electric heating wire, and two fixing mechanisms for fixing products are provided on the side walls of the roller.

[0007] Preferably, the fixing mechanism comprises a plurality of suction channels opened on the side wall of the roller, the side wall of the roller is provided with a plurality of suction holes connected with the suction channels, the side wall of the roller is provided with a plurality of suction pipes, and the suction pipes are provided with joints.

[0008] Preferably, the roller side wall is fixedly connected to two mounting plates, and the mounting plate side walls are provided with two binding ropes.

[0009] Preferably, sealing covers are provided at both ends of the mounting tube, and the sealing covers are threadedly connected to the mounting tube.

[0010] Preferably, a filter screen is provided in the air intake hole, and the filter screen is threadedly connected to the air intake hole.

[0011] Preferably, the binding rope is woven from high temperature resistant fibers, and the joint is a quick joint.

[0012] The utility model has the following beneficial effects:

[0013] 1. The device is equipped with a heating mechanism. When the steam heats the roller near the roller surface, the roller can be heated from the middle of the roller through the electric heating wire, so that the roller as a whole quickly reaches the predetermined temperature. When the equipment is stopped, the power supply can be connected through the electric heating wire, so that the middle of the roller can be kept warm at low temperature, further reducing the subsequent preheating time. At the same time, no large or small steam equipment is required for heat preservation, thereby improving the practicality of the device;

[0014] 2. The device is provided with a fixing mechanism, and by starting the external suction device, the suction force generated at the suction hole enables the paper to be adsorbed on the roller, which is convenient for the subsequent clamping of the paper, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of a peripherally heated corrugated roller proposed by the utility model;

[0016] Figure 2 for Figure 1 A magnified view of the structure at A;

[0017] Figure 3 for Figure 1 Side view of

[0018] Figure 4 The utility model is a side view of a peripheral heating corrugated roller.

[0019] In the figure: 1 first shaft head, 2 second shaft head, 3 roller, 4 first steam channel, 5 second steam channel, 6 connecting pipe, 7 mounting pipe, 8 sealing cover, 9 plug, 10 electric heating wire, 11 mounting plate, 12 suction pipe, 13 joint, 14 binding rope, 15 suction hole, 16 suction channel. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4A peripherally heated corrugated roller comprises two first shaft heads 1, two second shaft heads 2 and a roller 3, a plurality of first steam channels 4 are provided on the side wall of the second shaft head 2, a plurality of second steam channels 5 are provided on the side wall of the roller 3, the second shaft head 2 is connected to the roller 3 through a plurality of connecting pipes 6, a heating mechanism for heating the roller 3 is provided in the roller 3, the heating mechanism comprises a mounting tube 7 fixedly connected in the roller 3, an electric heating wire 10 is provided in the mounting tube 7, plugs 9 are provided at both ends of the electric heating wire 10, and the portion of the electric heating wire 10 outside the mounting tube 7 is insulated, and is actually wrapped with an insulating sleeve.

[0022] The side wall of the roller 3 is provided with two fixing mechanisms for fixing the product, the fixing mechanisms include a plurality of suction channels 16 opened on the side wall of the roller 3, a plurality of suction holes 15 connected to the suction channels 16 are opened on the side wall of the roller 3, a plurality of suction pipes 12 are opened on the side wall of the roller 3, and a joint 13 is provided on the suction pipe 12.

[0023] In the utility model, two mounting plates 11 are fixedly connected to the side wall of the roller 3, and two binding ropes 14 are provided on the side wall of the mounting plate 11, so that the suction pipe 12 can be a metal bellows, which is convenient for pulling out the joint 13 and connecting it to the suction equipment pipeline.

[0024] In the present invention, sealing covers 8 are provided at both ends of the installation tube 7, and the sealing covers 8 are threadedly connected to the installation tube 7, so that the electric heating wire 10 can be replaced separately.

[0025] In the utility model, a filter is provided in the air intake hole 15, as shown in the filter diagram, which can prevent dust and paper scraps from clogging the air intake hole 15. The filter is threadedly connected to the air intake hole 15, making it easy to disassemble the filter.

[0026] In the present invention, the binding rope 14 is woven from high temperature resistant fibers, so that the binding rope 14 can be more resistant to high temperatures, and the connector 13 is a quick connector, which facilitates the connection of the connector 13 with the external air suction equipment pipeline.

[0027] In the initial state, the installation pipe 7 is filled with heating oil, and the joint 13 is connected to the external air intake equipment pipeline.

[0028] When in use, steam enters the corresponding second steam channel 5 from the first steam channel 4 of the first shaft head 1 through the connecting pipe 6, and then enters the first steam channel 4 of the other first shaft head 1 from another corresponding connecting pipe 6 and is discharged, so that the periphery of the roller 3 can be evenly heated. During the preheating process of the roller 3, the plugs 9 at both ends of the electric heating wire 10 can be connected to the circuit. After the electric heating wire 10 is connected to the power supply, the roller 3 can be heated from the middle of the roller 3, so that the roller 3 as a whole quickly reaches the predetermined temperature, and the time for the roller 3 to heat up due to the heat conduction of steam from the periphery of the roller 3 to the inside is shortened;

[0029] In addition, after the operator puts the front end of the paper belt against the side wall of the roller 3, the operator can start the external suction device to generate suction at the suction hole 15, so that the paper can be adsorbed on the roller 3, which is convenient for the subsequent clamping of the paper.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and practical concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A peripherally heated corrugated roller, comprising two first shaft heads (1), two second shaft heads (2) and a roller (3), characterized in that: The side wall of the second shaft head (2) is provided with a plurality of first steam channels (4), the side wall of the roller (3) is provided with a plurality of second steam channels (5), the second shaft head (2) is connected to the roller (3) via a plurality of connecting pipes (6), a heating mechanism for heating the roller (3) is provided inside the roller (3), the heating mechanism comprises a mounting pipe (7) fixedly connected inside the roller (3), an electric heating wire (10) is provided inside the mounting pipe (7), plugs (9) are provided at both ends of the electric heating wire (10), and two fixing mechanisms for fixing the product are provided on the side wall of the roller (3).

2. A peripherally heated corrugated roller according to claim 1, characterized in that: The fixing mechanism comprises a plurality of suction channels (16) provided on the side wall of the roller (3), a plurality of suction holes (15) in communication with the suction channels (16) provided on the side wall of the roller (3), a plurality of suction pipes (12) provided on the side wall of the roller (3), and a joint (13) provided on the suction pipe (12).

3. A peripherally heated corrugated roller according to claim 2, characterized in that: The side walls of the roller (3) are fixedly connected to two mounting plates (11), and the side walls of the mounting plates (11) are provided with two binding ropes (14).

4. A peripherally heated corrugated roller according to claim 3, characterized in that: Both ends of the installation tube (7) are provided with sealing covers (8), and the sealing covers (8) are threadedly connected to the installation tube (7).

5. A peripherally heated corrugated roller according to claim 4, characterized in that: A filter screen is provided in the air intake hole (15), and the filter screen is threadedly connected to the air intake hole (15).

6. A peripherally heated corrugated roller according to claim 5, characterized in that: The binding rope (14) is woven from high temperature resistant fibers, and the joint (13) is a quick joint.